TOOL NEWS. Heptagonal double sided insert. Economical 14 cutting edge inserts. General Purpose Multi Corner Insert Type Face Milling Cutter AHX Series

Transcription

1 TOOL NEWS General Purpose Multi Corner Insert Type Face Milling Cutter AHX Series Update B195A Series Expansion Heptagonal double sided insert. Economical 14 cutting edge inserts. AHX440S for Machining : ISO P, M, K, H AHX640S for Machining : ISO P, M, K, S, H AHX640W for Machining : ISO K

2 General Purpose Multi Corner Insert Type Face Milling Cutter AHX Series Unique 14 Cornered Insert Economical heptagonal double sided insert Double positive cutting edge geometry offers lower cutting resistance for improved machining efficiency. Tool Holder Number IC S AHX440S (inch).258 AHX640S S = Thickness The above "" are for when using a minor cutting edge with an unused corner of M and R breaker in AHX440S. High rigidity by increasing the thickness of the inserts Corner number is clearly shown 1

3 A Unique Face Mill for Machining of Steel, Stainless Steel and Cast Iron AHX440S AHX640S Designed to control abnormal insert breakage and body damage The unique conical insert seat and Anti Fly mechanism (A.F.I) hold the insert securely. The outer edge of the insert is not in contact with the body, thereby preventing damage if sudden fracturing occurs. The thick insert negates the need for a shim. Contact surface Through coolant holes Improves chip discharge and prevents chip welding. Number of tooth AHX440S AHX640S 1.500" " " " " " " "

4 Breaker System Breaker series for varied cutting condition Focus on cutting edge sharpness Stable Cutting (Continuous cutting, Without scale, etc.) Unstable Cutting (Interrupted cutting, With scale, etc.) Focus on cutting edge strength LBreaker MBreaker R andhbreaker The high rake angle boosts cutting performance. Positive land retains strength and provides low cutting resistance. First recommendation for general applications. A good balance of edge strength and sharpness is provided by the optimized positive land and rake angle. For unstable applications. Enhanced edge strength and retention of sharpness is provided by the negative land and positive rake angle respectively. Work Material Cutting Condition Light General Heavy P AHX440S L With Wiper M (R.031") With Wiper M (R.126") Not with Wiper R Not with Wiper AHX640S MP M AHX440S L With Wiper M (R.031") With Wiper M (R.126") Not with Wiper R Not with Wiper AHX640S MM K AHX440S L With Wiper M (R.031") With Wiper M (R.126") Not with Wiper R Not with Wiper AHX640S MK HK Wiper Insert of AHX640S Based on the number of inserts and the cutting conditions, use of wiper inserts can improve overall surface fi nishes. 3 P K WP + combination with MP Double side 2 corners. WK + combination with MK Right-hand 2 corners, left-hand 2 corners.

5 Face Milling Cutter for High Efficiency Machining of Cast Irons AHX640W High rigidity inserts suitable for high feed milling of cast irons Sloped cutting edge and large rake angle Innovative clamp system New wedge geometry developed to increase the permissible number of teeth. Unique wedge geometry uses a protruding section that fits inside the insert hole acts as an Anti-Fly Insert (AFI) mechanism. 2 variations for different applications Extra fi ne pitch and super extra fi ne pitch types allow high effi ciency milling under various machining conditions. Additionally, left hand type for use on special machines are also available as standard. Inserts can be used with both right and left hand type cutters. Prevents insert from flying out of the pocket. Feed per tooth (IPT) Super extra fi ne pitch Extra fine pitch Higher rigidity Conditions Lower rigidity Insert applications MK HK Stable Cutting Unstable Cutting MK General-purpose insert HK Strong cutting edge insert WK Wiper insert High tolerance M-class insert. Neutral, double sided 14 corners. 20º rake angle for low cutting resistance. First recommendation for roughing and fi nishing. 20º rake 0º rake High tolerance M-class insert. Neutral, double sided 14 corners. High cutting edge strength to prevent fracturing of the cutting edge during unstable machining of non-uniform work pieces and high feed machining. + Improved surface finish Right-hand 2 corners, left-hand 2 corners. Based on the number of inserts and the cutting conditions, by using the wiper inserts it is possible to improve the overall surface fi nish. The insert for AHX640W is compatible with AHX640S. 4

6 Insert grades for a wide range of materials MIRACLE SIGMA accumulated Al-Ti-Cr-N based PVD coating MP6100, MP With accumulated Al-Ti-Cr-N based PVD coating TOUGH-Σ Technology A fusion of the separate coating technologies; PVD and multi-layering provides extra toughness. Excellent welding resistance due to low coefficient of friction Dramatically improving the heat and wear resistance! 2192 (A) (B) PVD multi-layer coating with TOUGH-Σ Technology Special Cemented Carbide Substrate Heat Resistance Oxidation Temperature ( F) Conventional MP6100 MP Hardness (Hv) Wear Resistance Coating Coeffi cient of Friction Work Material Grade Base Layer (A) Optimized Layer for Work Material (B) Measured at 1112 F (Al, Cr) N Based Carbon Steel, High Al-(Al, Ti)N P MP Alloy Steel The new technology Al-(Al, Ti)N provides Tough! Resists Chipping stability of the high hardness phase and succeeds in dramatically TiN Based M Stainless Steel MP7100 improving wear, crater and 0.5 welding resistance. Tough! Resists Notching Conventional Selection Standard ISO Application Range PVD ISO Application Range PVD ISO Application Range CVD PVD ISO Application Range PVD P Steel P10 P20 P30 P40 MP6120 VP15TF MP6130 M M10 Stainless Steel M20 M30 M40 MP7130 MP7030 VP15TF MP7140 K Cast Iron K01 K10 K20 K30 MC5020 VP15TF VP20RT H Hardened Steel H10 H20 H30 H40 VP15TF 5

7 Features of MC5020 MC5020 has excellent wear, chipping and thermal crack resistance. These features prevent the problems usually associated with machining cast irons over prolonged periods. Improved wear resistance Al2O3 layer The micro-grain wear resistant Al2 O 3 and fi brous TiCN layers deliver excellent wear resistance when milling a wide range of cast irons. TiCN layer Carbide substrate Structure of MC5020 Improved fracture resistance Use of a specially developed cemented carbide that provides superior resistance to fracture and thermal cracking prevents the cutting edge from sudden fracturing. Reduced abnormal damage A black super-smooth coating prevents abnormal damage such as weld chipping. Black Super-smooth Coating Comparison of Coating Surface Conventional Coating Black Super-smooth Coating Cutting Performance Wear Resistance Flank Wear Width VB(inch) Wear comparison when machining with a single tooth.010 Large wear Conventional B Large wear MC5020 Conventional A Surface Finish (!-inch) (inch) Cutting Length (feet) 0.0 Ra=10!-inch Rz=102!-inch Rz.jis=66!-inch <Cutting Conditions> Work Material : AISI No45B Tool : AHX640WR10010D Insert : NNMU200608ZEN-MK (1 piece) Cutting Speed : 985 SFM Feed per Tooth :.012 IPT Axial Depth of Cut :.197 inch Cutting Mode : Dry Single insert MC5020 <Finish Condition> <Cutting Conditions> Work Material : AISI Tool : AHX640WR10014D Insert : NNMU200608ZEN-MK(13 piece) Wiper Insert : WNEU2006ZEN7C-WK(1 piece) Cutting Speed : 1150 SFM Feed per Tooth :.004 IPT Axial Depth of Cut :.016 inch Radial Width of Cut : inch Cutting Mode : Air blow 6

8 7 Memo

9 FACE MILLING <GENERAL CUTTING> Finishing Roughing AHX440S P M K N S H Fig. 1 Fig. 2 ON ø1.500" ø4.000" ø2.000" ø5.000" ø2.500" ø6.000" ø3.000" ON =Inch size, ON=Inch size KAPR : 50 T : 10 (When using M breaker insert) GAMP : -6 T : 20 (When using M breaker insert) GAMF : -5 I : With Coolant hole a Heptagonal double sided insert. a Economical 14 cutting edge inserts. a Multi insert design for high feed machining. Stock Cutter Diameter &1.500 &2.000 &2.500 &3.000 &4.000 &5.000 &6.000 HSCU25011H HSCU37513H HSCU50014H MBAU75016H Order Number No.T X ON Fig. WT(lbs) DAH X CB X Right hand tool holder only. Set Bolt z x z Geometry x ( inch) AHX440SUR1503SA a AHX440SUR1504SA a AHX440SUR0204AA a AHX440SUR0205AA a AHX440SUR0206AA a AHX440SUR2505CA a AHX440SUR2506CA a AHX440SUR2508CA a AHX440SUR0306CA a AHX440SUR0308CA a AHX440SUR0310CA a AHX440SUR0407EA a AHX440SUR0410EA a AHX440SUR0412EA a AHX440SUR0508EA a AHX440SUR0512EA a AHX440SUR0514EA a AHX440SUR0610EA a AHX440SUR0614EA a AHX440SUR0616EA a (Note 1) The above "" will vary depending on the breaker insert. (Note 2) The cutter body includes a set bolt for an arbor. Number of Teeth a : Inventory maintained. MOUNTING DIMENSION P25 8

10 General Purpose Multi Corner Insert Type Face Milling Cutter Fig. 1 ø40 ø50 ø60 ø80 ON Fig. 2 ø100 ø125 ø160 ON DAH X Fig. 3 ø160 CB X ø66.7 ON ø14 Metric Standard =mm size, ON=Inch size KAPR : 50 T : 10 (When using M breaker insert) GAMP : -6 T : 20 (When using M breaker insert) GAMF : -5 I : With Coolant hole Stock Right hand tool holder only. Order Number No.T X ON Fig. WT(kg) CB X ( mm) 40 AHX440S-040A03AR s AHX440S-040A04AR s AHX440S-050A04AR s AHX440S-050A05AR s AHX440S-050A06AR s AHX440S-063A05AR s AHX440S-063A06AR s AHX440S-063A08AR s AHX440SR08006CA s AHX440SR08008CA s AHX440SR08010CA s AHX440SR10007DA s AHX440SR10010DA s AHX440SR10012DA s AHX440SR12508EA s AHX440SR12512EA s AHX440SR12514EA s AHX440SR16010FA s AHX440SR16014FA s AHX440SR16016FA s (Note 1) The cutter body does not have a set bolt for an arbor.please order a Set Bolt seperatly. (Note 2) The above "" will vary depending on the breaker insert. Number of Teeth Spare Parts Tool Holder Number Clamp Screw Wrench (Insert) AHX440S TS35R TKY15T Clamp Torque (lbf-in) : TS35R=31 9 a : Inventory maintained. s : Inventory maintained in Japan. (10 inserts in one case)

11 Metric Standard =mm size, ON=mm size With Coolant hole : = 40,50,63,80,100,125 Without Coolant hole : = 160 Stock Order Number No.T X ON Fig. WT(kg) (mm) 40 AHX440S-040A03AR s AHX440S-040A04AR s AHX440S-050A04AR s AHX440S-050A05AR s AHX440S-050A06AR s AHX440S-063A05AR s AHX440S-063A06AR s AHX440S-063A08AR s AHX440S-080A06AR s AHX440S-080A08AR s AHX440S-080A10AR s AHX440S-100B07AR s AHX440S-100B10AR s AHX440S-100B12AR s AHX440S-125B08AR s AHX440S-125B12AR s AHX440S-125B14AR s AHX440S-160C10NR s AHX440S-160C14NR s AHX440S-160C16NR s (Note) The cutter body does not have a set bolt for an arbor.please order a Set Bolt seperatly. Number of Teeth Inserts (inch) Work Material P M K H Steel Stainless Steel Cast Iron Hardened Steel Cutting Conditions : : Stable Cutting : General Cutting : Unstable Cutting Honing : E : Round Application Shape Order Number Class Honing Coated MP6120 MP6130 MP7130 MP7140 MC5020 VP15TF Dimensions IC RE BS Light cutting NNMU130508ZER-L M E a a a a a s Medium cutting NNMU130508ZEN-M M E a a a a a s Rough cutting NNMU130532ZEN-M M E a a a a a s Rough cutting NNMU130532ZEN-R M E a a a a a s When not using the Wiper, =.138 inch Geometry BS RE IC.227".138".157" MOUNTING DIMENSION P25 10

12 General Purpose Multi Corner Insert Type Face Milling Cutter Recommended Cutting Conditions y Dry Cutting (inch) P M Work Material Hardness Grade Mild Steel Carbon Steel Alloy Steel Pre-hardened Steel Alloy Tool Steel Austenitic Stainless Steel Ferritic and Martensitic Stainless Steel Two-phase Stainless Steel Hardened Stainless Steel <180HB HB HB 35 45HRC <200HB > 200HB <200HB > 200HB <280HB < 450HB MP ( ).0118 ( ) <.012 MP ( ).0118 ( ) <.012 MP ( ).0118 ( ) <.012 MP ( ).0118 ( ) <.012 MP ( ).0118 ( ) <.012 MP ( ).0118 ( ) <.012 MP ( ).0059 ( ) <.039 MP ( ).0059 ( ) <.039 MP ( ).0079 ( ) <.118 MP ( ).0079 ( ) <.118 MP ( ).0079 ( ) <.118 MP ( ).0079 ( ) <.118 MP ( ).0079 ( ) <.118 MP ( ).0079 ( ) <.118 MP ( ).0079 ( ) <.118 MP ( ).0079 ( ) <.118 MP ( ).0059 ( ) <.118 MP ( ).0059 ( ) <.118 MP ( ).0059 ( ) <.118 MP ( ).0059 ( ) <.118 K MC ( ).0118 ( ) < Tensile Strength.118 Gray Cast Iron <350MPa VP15TF 590 ( ).0118 ( ) <.118 Ductile Cast Iron Tensile Strength <450MPa Tensile Strength <800MPa Cutting Speed (SFM) Feed per Tooth (IPT) Axial Depth of Cut ap MC ( ).0079 ( ) <.118 VP15TF 560 ( ).0079 ( ) <.118 MC ( ).0079 ( ) <.118 VP15TF 460 ( ).0079 ( ) <.118 H Hardened Steel 40 55HRC VP15TF 260 ( ).0059 ( ) <.039 y Wet Cutting (inch) M Work Material Hardness Grade Austenitic Stainless Steel Ferritic Stainless Steel <200HB > 200HB <200HB Cutting Speed (SFM) MP ( ).0059 ( ) <.118 MP (80 140).0059 ( ) <.118 MP (75 125).0059 ( ) <.118 MP (55 105).0059 ( ) <.118 MP ( ).0059 ( ) <.118 VP15TF 410 ( ).0059 ( ) <.118 (Note 1) With reference to the above examples, adjust the cutting conditions according to the use environment. (Note 2) Recommended wet cutting for good surface fi nishing. Tool life is short compared to dry cutting. (Note 3) Depth of cut differs according to the chip breaker. Feed per Tooth (IPT) Axial Depth of Cut ap 11

13 Optional Parts Set Bolt (inch) Tool Holder Number With Coolant Hole Without Coolant Hole Type a b c d e f g Geometry Order Number Order Number AHX440S-040AooAR HSC08025H HSC M AHX440S-050AooAR HSC10030H HSC M Fig.1 AHX440S-063AooAR HSC10030H HSC M a b AHX440S-080AooAR HSC12035H HSC12035 HSC M e d c AHX440S-100BooAR MBA16033H M AHX440S-125BooAR MBA20040H M AHX440S-160CooNR No coolant hole M Fig.2 f AHX440SR080ooCA HSC12035H HSC12035 HSC M a b g AHX440SR100ooDA MBA16033H M AHX440SR125ooEA MBA20040H M AHX440SR160ooFA MBA24045H M e d c (Note 1) Internal coolant is necessary with the set bolt. 12

14 General Purpose Multi Corner Insert Type Face Milling Cutter FACE MILLING <GENERAL CUTTING> Finishing Roughing Fig. 1 ON AHX640S P M K N S H ø2.500" ø3.000" Fig. 2 ø4.000" ø5.000" ø6.000" ON a Heptagonal double sided insert. a Economical 14 cutting edge inserts. a Multi insert design for high feed machining. DAH X Fig. 3 ø8.000" CB X ø4" ON CB X ø.709" Right hand tool holder shown. =Inch size, ON=Inch size KAPR : 50 GAMP : -6 GAMF : -5 T : 10 (When using the MK breaker insert) T : 20 (When using MP, MM breaker inserts) I : With Coolant hole : = 2.5,3.0,4.0,5.0,6.0 Without Coolant hole : = 8.0 Stock Cutter Diameter Set Bolt &2.500 HSCU37513H &3.000 HSCU62516H z &4.000 HSCU75016H &5.000 MBAU75016H &6.000 MBAU100016H x &8.000 Order Number No.T Type X ON Fig. WT (lbs) Geometry z x (inch) AHX640SUR2504AA a 4 R AHX640SUL2504AA r 4 L AHX640SUR2505AA a 5 R AHX640SUL2505AA r 5 L AHX640SUR0304DA a 4 R AHX640SUL0304DA r 4 L AHX640SUR0306DA a 6 R AHX640SUL0306DA r 6 L AHX640SUR0405EA a 5 R AHX640SUL0405EA r 5 L AHX640SUR0407EA a 7 R AHX640SUL0407EA r 7 L (Note) The cutter body does not have a set bolt for an arbor.please order a Set Bolt seperatly. (Note) The above "" will vary depending on the breaker insert. Number of Teeth 13 a : Inventory maintained. r : Non stock, produced to order only.

15 Stock Order Number No.T Type X ON Fig. WT (lbs) (inch) AHX640SUR0506EA a 6 R AHX640SUL0506EA r 6 L AHX640SUR0508EA a 8 R AHX640SUL0508EA r 8 L AHX640SUR0607FA a 7 R AHX640SUL0607FA r 7 L AHX640SUR0610FA a 10 R AHX640SUL0610FA r 10 L AHX640SUR0808MN a 8 R AHX640SUL0808MN r 8 L AHX640SUR0812MN a 12 R AHX640SUL0812MN r 12 L Number of Teeth Spare Parts Tool Holder Number Clamp Screw AHX640S CS T TKY20T Clamp Torque (lbf-in) : CS T=44 Wrench (Insert) MOUNTING DIMENSION P25 14

16 General Purpose Multi Corner Insert Type Face Milling Cutter Fig. 1 ø63 ø80 ON Fig. 2 ø100 ø125 ø160 ON DAH X Fig. 3 ø200 CB X ø66.7 ON ø14 Metric Standard =mm size, ON=Inch size KAPR : 50 GAMP : -6 GAMF : -5 T : 10 (When using the MK breaker insert) T : 20 (When using MP, MM breaker inserts) I : With Coolant hole : = 63,80,100,125,160 Without Coolant hole : = 200 Stock Right hand tool holder only. Cutter Diameter Set Bolt &63 HSC10030H &80 HSC12035H z &100 MBA16033H &125 MBA20040H x &160 MBA24045H &200 Order Number No.T X ON Fig. WT(kg) CB X Geometry z x (mm) 63 AHX640S-063A04AR s AHX640S-063A05AR s AHX640SR08004CA s AHX640SR08006CA s AHX640SR10005DA s AHX640SR10007DA s AHX640SR12506EA s AHX640SR12508EA s AHX640SR16007FA s AHX640SR16010FA s AHX640SR20008KN s AHX640SR20012KN s Number of Teeth Spare Parts Tool Holder Number Clamp Screw Wrench (Insert) AHX640S CS T TKY20T Clamp Torque (lbf-in) : CS T=44 15 s : Inventory maintained in Japan.

17 Fig. 1 ø63 ø80 ON Fig. 2 ø100 ø125 ON Fig. 3 ø160 DAH X ø66.7 ON ø14 Fig. 4 ø200 CB X ø101.6 ON ø18 Metric Standard =mm size, ON=mm size With Coolant hole : = 63,80,100,125 Without Coolant hole : = 160,200 Stock 2 &63 HSC10030H &80 HSC12035H &100 MBA16033H &125 MBA20040H z x &160 &200 Order Number No.T X ON Fig. WT(kg) CB X Cutter Diameter CB X Right hand tool holder only. Set Bolt Geometry z x (mm) AHX640S-063A04AR s AHX640S-063A05AR s AHX640S-080A04AR s AHX640S-080A06AR s AHX640S-100B05AR s AHX640S-100B07AR s AHX640S-125B06AR s AHX640S-125B08AR s AHX640S-160C07NR s AHX640S-160C10NR s AHX640S-200C08NR s AHX640S-200C12NR s Clamp Torque (lbf-in) : CS T=44 2 Number of Teeth Spare Parts Tool Holder Number Clamp Screw AHX640S CS T TKY20T 1 Wrench (Insert) MOUNTING DIMENSION P25 16

18 General Purpose Multi Corner Insert Type Face Milling Cutter Insert Application Shape Order Number Class Horning Coated MC5020 MP7030 VP15TF Geometry Application Shape Order Number Class Horning Coated MC5020 VP15TF VP20RT Geometry Steel cutting General Cutting For Stainless MP Breaker MM Breaker NNMU200708ZEN-MP M E a NNMU200712ZER-MM M E a.039".787" R.031".039" R.047".787".315".315" For Cast Iron MK Breaker NNMU200608ZEN-MK M E a a a General HK Breaker NNMU200608ZEN-HK M E a a a Strong Cutting Edge Type.039".787".039".787" R.031" R.031".258".258" Wiper Insert WP Breaker WNEU2007ZEN7C-WP E E a.280".787" R.031".272" For Cast Iron WK Breaker WNEU2006ZEN7C-WK E E a.291".787".291" R.031".258" (Note) The height of cutter when setting MK, HK inserts are different from when setting MP, MM inserts. Recommended Cutting Conditions y Dry Cutting (inch) Work Material Hardness Insert Breaker Grade Cutting Speed (SFM) Feed per Tooth (IPT) Axial Depth of Cut ap P Mild Steel 180HB MP VP15TF 820 ( ).012 ( ).197 Carbon Steel, Alloy Steel HB HB MP VP15TF 720 ( ).012 ( ).197 MP VP15TF 460 ( ).012 ( ).197 M 200HB MM MP ( ).008 ( ).197 Austenitic Stainless Steel >200HB MM MP ( ).008 ( ).197 Duplex Stainless Steel Ferritic and Martensitic Stainless Steel Hardened Stainless Steel 280HB 200HB >200HB <450HB MM MP ( ).006 ( ).197 MM MP ( ).008 ( ).197 MM MP ( ).008 ( ).197 MM MP ( ).006 ( ).197 K MK,HK MC ( ).012 ( ).197 Tensile Strength Gray Cast Iron 350MPa VP15TF MP,MK,HK 590 ( ).012 ( ).197 VP20RT Tensile Strength MK,HK MC ( ).008 ( ) MPa Ductile Cast Iron Tensile Strength 800MPa MP,MK,HK VP15TF VP20RT 555 ( ).008 ( ).197 MK,HK MC ( ).008 ( ).197 MP,MK,HK VP15TF VP20RT 490 ( ).008 ( ).197 H Hardened Steel 40 55HRC MP VP15TF 260 ( ).006 ( ).118 (Note 1) Recommend wet cutting for good surface fi nishing of stainless steel. (Note 2) When clamp rigidity is low and tool is overhanged, we recommend to adjust the cutting speed and feed 70% to 80% than the conditions above. 17 a : Inventory maintained. (10 inserts in one case)

19 Recommended Cutting Conditions y Wet Cutting (inch) Work Material Hardness Insert Breaker Grade Cutting Speed (SFM) Feed per Tooth (IPT) Axial Depth of Cut ap M 200HB MM MP ( ).006 ( ).197 Austenitic Stainless Steel >200HB MM MP ( ).006 ( ).197 Duplex Stainless Steel Ferritic and Martensitic Stainless Steel Hardened Stainless Steel 280HB MM MP ( ).004 ( ) HB MM MP ( ).006 ( ).197 >200HB MM MP ( ).006 ( ).197 <450HB MM MP ( ).004 ( ).197 S Titanium Alloy MM MP (65 165).006 ( ).118 Heat Resistant Alloy MM MP (65 165).006 ( ).118 (Note 1) With low work material clamping rigidity or long overhang of the tool, adjust cutting speed and feed to 70 or 80 % of the recommended conditions above. y Cutting Condition with Wiper Insert (inch) Work Material Hardness Main Insert Grade Wiper Insert P Mild Steel 180HB MP VP15TF WP VP15TF 820 ( ).012 ( ).0197 Grade Cutting Speed (SFM) Feed per Tooth (IPT) Axial Depth of Cut ap Carbon Steel, Alloy Steel HB HB MP VP15TF WP VP15TF 720 ( ).012 ( ).0197 MP VP15TF WP VP15TF 460 ( ).012 ( ).0197 K MK,HK MC5020 WK MC ( ).012 ( ).0197 Tensile Strength Gray Cast Iron 350MPa VP15TF MP WP VP15TF 720 ( ).012 ( ).0197 VP20RT MK,HK MC5020 WK MC ( ).008 ( ).0197 Tensile Strength 450MPa VP15TF MP WP VP15TF 655 ( ).008 ( ).0197 VP20RT Ductile Cast Iron MK,HK MC5020 WK MC ( ).008 ( ).0197 Tensile Strength 800MPa VP15TF MP WP VP15TF 555 ( ).008 ( ).0197 VP20RT S Heat Resistant Alloy MP VP15TF WP VP15TF 130 (65 165).006 ( ).0197 H Hardened Steel 40 55HRC MP VP15TF WP VP15TF 260 ( ).006 ( ).0197 (Note 1) With low work material clamping rigidity or long overhang of the tool, adjust cutting speed and feed to 70 or 80 % of the recommended conditions above. 18

20 General Purpose Multi Corner Insert Type Face Milling Cutter FACE MILLING <HIGH FEED CUTTING FOR CAST IRON> Finishing Roughing ON AHX640W P M K N S H Fig.1 ø3.000" ø4.000" Fig.2 ø5.000" ø6.000" ON a Heptagonal double sided insert. a Economical 14 cutting edge inserts. a Multi insert design for high feed machining. =Inch size, ON=Inch size KAPR : 50 GAMP : -6 T : +10 GAMF : -4 I : (T, I : When using the MK breaker insert) Without Coolant hole Stock DAH X Fig.3 ø8.000" ø4" ø10.000" ON Order Number No.T Type X ON Fig. WT (lbs) CB X ø.709" CB X Right hand tool holder shown. CB X Fig.4 ø7" ø12.000" ø4" ON ø.709" ø.866" (inch) AHX640WR0308D a 8 R AHX640WL0308D r 8 L AHX640WR0310D a 10 R AHX640WL0310D r 10 L AHX640WR0410E a 10 R AHX640WL0410E r 10 L AHX640WR0414E a 14 R AHX640WL0414E r 14 L AHX640WR0512E a 12 R AHX640WL0512E r 12 L AHX640WR0518E a 18 R AHX640WL0518E r 18 L AHX640WR0614F a 14 R AHX640WL0614F r 14 L AHX640WR0620F a 20 R AHX640WL0620F r 20 L Number of Teeth (Note) Set bolt not included. 19 a : Inventory maintained. r : Non stock, produced to order only.

21 Stock Order Number No.T Type X ON Fig. WT (lbs) (inch) AHX640WR0820M a 20 R AHX640WL0820M r 20 L AHX640WR0828M a 28 R AHX640WL0828M r 28 L AHX640WR1024M a 24 R AHX640WL1024M r 24 L AHX640WR1036M a 36 R AHX640WL1036M r 36 L AHX640WR1228M a 28 R AHX640WL1228M r 28 L AHX640WR1242M a 42 R AHX640WL1242M r 42 L Number of Teeth (Note) Set bolt not included. Spare Parts Tool Holder Number Wedge Clamp Screw Wrench AHX640W Type Clamp Torque (lbf-in) : LS0622T=53 CWAHX640WN LS0622T TKY15T MOUNTING DIMENSION P29 20

22 General Purpose Multi Corner Insert Type Face Milling Cutter Fig.1 ø80 ON Fig.2 ø100 ø125 ø160 ON Metric Standard =mm size, ON=Inch size KAPR : 50 GAMP : -6 T : +10 GAMF : -4 I : (T,I : When using the MK breaker insert) Without Coolant hole Stock Fig.3 ø200 ø250 Order Number No.T Type X ON Fig. WT(kg) DAH X ø101.6 ON CB X ø18 CB X Fig.4 ø177.8 ø315 ø101.6 ON CB X Right hand tool holder shown. ø18 ø22 (mm) 80 AHX640WR08008C s 8 R AHX640WL08008C s 8 L AHX640WR08010C s 10 R AHX640WL08010C s 10 L AHX640WR10010D s 10 R AHX640WL10010D s 10 L AHX640WR10014D s 14 R AHX640WL10014D s 14 L AHX640WR12512E s 12 R AHX640WL12512E s 12 L AHX640WR12518E s 18 R AHX640WL12518E s 18 L AHX640WR16016F s 16 R AHX640WL16016F s 16 L AHX640WR16022F s 22 R AHX640WL16022F s 22 L AHX640WR20020K s 20 R AHX640WL20020K s 20 L AHX640WR20028K s 28 R AHX640WL20028K s 28 L AHX640WR25024K s 24 R AHX640WL25024K s 24 L AHX640WR25036K s 36 R AHX640WL25036K s 36 L AHX640WR31528P s 28 R AHX640WL31528P s 28 L AHX640WR31544P s 44 R AHX640WL31544P s 44 L Number of Teeth 21 s : Inventory maintained in Japan.

23 Fig.1 ø80 ON Fig.2 ø100 ø125 ON Metric Standard =mm size, ON=mm size KAPR : 50 GAMP : -6 T : +10 GAMF : -4 I : Without Coolant hole Stock Fig.3 ø160 DAH X ø66.7 ON Order Number No.T Type X ON Fig. WT(kg) CB X ø14 Fig.4 ø200 ø250 ø315 CB X ø177.8 ø101.6 ON CB X Right hand tool holder shown. ø18 ø22 (mm) 80 AHX640W-080A08R s 8 R AHX640W-080A08L s 8 L AHX640W-080A10R s 10 R AHX640W-080A10L s 10 L AHX640W-100B10R s 10 R AHX640W-100B10L s 10 L AHX640W-100B14R s 14 R AHX640W-100B14L s 14 L AHX640W-125B12R s 12 R AHX640W-125B12L s 12 L AHX640W-125B18R s 18 R AHX640W-125B18L s 18 L AHX640W-160C16R s 16 R AHX640W-160C16L s 16 L AHX640W-160C22R s 22 R AHX640W-160C22L s 22 L AHX640W-200C20R s 20 R AHX640W-200C20L s 20 L AHX640W-200C28R s 28 R AHX640W-200C28L s 28 L AHX640W-250C24R s 24 R AHX640W-250C24L s 24 L AHX640W-250C36R s 36 R AHX640W-250C36L s 36 L AHX640W-315C28R s 28 R AHX640W-315C28L s 28 L AHX640W-315C44R s 44 R AHX640W-315C44L s 44 L Number of Teeth MOUNTING DIMENSION P29 22

24 General Purpose Multi Corner Insert Type Face Milling Cutter Insert Shape MC5020 VP15TF VP20RT MK Breaker NNMU200608ZEN-MK M E a a a HK Breaker Wiper Order Number NNMU200608ZEN-HK M E a a a WNEU2006ZEN7C-WK Class Honing E E a Coated Geometry Recommended Cutting Condition y General Cutting (inch) Tensile Cutting Speed Feed per Tooth Work Material Grade Strength (SFM) (IPT) K MC5020 Gray ( ) ( ) <350MPa Cast Iron VP15TF VP20RT ( ) ( ) MC5020 ( ) ( ) <450MPa VP15TF Ductile VP20RT ( ) ( ) Cast Iron MC5020 ( ) ( ) <800MPa VP15TF VP20RT ( ) ( ) Please use 2-3 pcs of Wiper inserts in case of 'over.236 IPR'. y Finishing (Use of Wiper Inserts) Cutting Speed Work Material Grade Axial Depth of Cut (SFM) 1050 K <.0197 Gray ( ) Cast Iron ( ) MC <.0197 Ductile ( ) Cast Iron ( ) (inch) Feed per Tooth (IPT).008 ( ) Spare Parts Tool Holder Number AHX640W Type Wedge Clamp Screw Wrench CWAHX640WN LS0622T TKY15T Clamp Torque (lbf-in) : LS0622T=53 23 a : Inventory maintained. (10 inserts in one case)

25 Memo 24

26 General Purpose Multi Corner Insert Type Face Milling Cutter AHX440S, AHX640S Mounting Dimension Fig. 1 Fig. 2 ON ø1.500" ø2.000" ø2.500" ø3.000" ø4.000" ø5.000" ø6.000" ON DAH X Fig. 3 ø6.000" CB X ø4" ON CB X Right hand tool holder shown. ø.709" (inch) ON Order Number DAH CB Fig..500 inch inch AHX440SUR1503SA inch inch AHX440SUR1504SA inch inch AHX440SUR0204AA inch inch AHX440SUR0205AA inch inch AHX440SUR0206AA inch inch AHX640SUL2504AA inch inch AHX640SUL2505AA inch inch AHX640SUR2504AA inch inch AHX640SUR2505AA inch inch AHX440SUR2505CA inch inch AHX440SUR2506CA inch inch AHX440SUR2508CA inch inch AHX440SUR0306CA inch inch AHX440SUR0308CA inch inch AHX440SUR0310CA inch inch AHX640SUL0304DA inch inch AHX640SUL0306DA inch inch AHX640SUR0304DA inch inch AHX640SUR0306DA inch inch AHX440SUR0407EA inch inch AHX440SUR0410EA inch inch AHX440SUR0412EA

27 (inch) ON Order Number DAH CB Fig inch inch AHX640SUL0405EA inch inch AHX640SUL0407EA inch inch AHX640SUR0405EA inch inch AHX640SUR0407EA inch inch AHX440SUR0508EA inch inch AHX440SUR0512EA inch inch AHX440SUR0514EA inch inch AHX640SUL0506EA inch inch AHX640SUL0508EA inch inch AHX640SUR0506EA inch inch AHX640SUR0508EA inch inch AHX440SUR0610EA inch inch AHX440SUR0614EA inch inch AHX440SUR0616EA inch inch AHX640SUL0607FA inch inch AHX640SUL0610FA inch inch AHX640SUR0607FA inch inch AHX640SUR0610FA inch inch AHX640SUL0808MN inch inch AHX640SUL0812MN inch inch AHX640SUR0808MN inch inch AHX640SUR0812MN

28 General Purpose Multi Corner Insert Type Face Milling Cutter AHX440S, AHX640S Mounting Dimension Fig. 1 ø63 ø80 ON Fig. 2 ø100 ø125 ø160 ON Fig. 3 ø160 DAH X ø66.7 ON ø14 Fig. 4 ø200 CB X ø101.6 ON ø18 CB X CB X Right hand tool holder only. (mm) ON Order Number DAH CB Fig " inch 80 mm AHX440SR08006CA " inch 80 mm AHX440SR08008CA " inch 80 mm AHX440SR08010CA " inch 80 mm AHX640SR08004CA " inch 80 mm AHX640SR08006CA " inch 100 mm AHX440SR10007DA " inch 100 mm AHX440SR10010DA " inch 100 mm AHX440SR10012DA " inch 100 mm AHX640SR10005DA " inch 100 mm AHX640SR10007DA " inch 125 mm AHX440SR12508EA " inch 125 mm AHX440SR12512EA " inch 125 mm AHX440SR12514EA " inch 125 mm AHX640SR12506EA " inch 125 mm AHX640SR12508EA " inch 200 mm AHX640SR20008KN " inch 200 mm AHX640SR20012KN " inch 160 mm AHX440SR16010FA " inch 160 mm AHX440SR16014FA " inch 160 mm AHX440SR16016FA " inch 160 mm AHX640SR16007FA " inch 160 mm AHX640SR16010FA

29 (mm) ON Order Number DAH CB Fig. 16 mm 40 mm AHX440S-040A03AR mm 40 mm AHX440S-040A04AR mm 50 mm AHX440S-050A04AR mm 50 mm AHX440S-050A05AR mm 50 mm AHX440S-050A06AR mm 63 mm AHX440S-063A05AR mm 63 mm AHX440S-063A06AR mm 63 mm AHX440S-063A08AR mm 63 mm AHX640S-063A04AR mm 63 mm AHX640S-063A05AR mm 80 mm AHX440S-080A06AR mm 80 mm AHX440S-080A08AR mm 80 mm AHX440S-080A10AR mm 100 mm AHX440S-100B07AR mm 100 mm AHX440S-100B10AR mm 100 mm AHX440S-100B12AR mm 100 mm AHX640S-100B05AR mm 100 mm AHX640S-100B07AR mm 125 mm AHX440S-125B08AR mm 125 mm AHX440S-125B12AR mm 125 mm AHX440S-125B14AR mm 125 mm AHX640S-125B06AR mm 125 mm AHX640S-125B08AR mm 160 mm AHX440S-160C10NR mm 160 mm AHX440S-160C14NR mm 160 mm AHX440S-160C16NR mm 160 mm AHX640S-160C07NR mm 160 mm AHX640S-160C10NR mm 200 mm AHX640S-200C08NR mm 200 mm AHX640S-200C12NR

30 General Purpose Multi Corner Insert Type Face Milling Cutter AHX640W Mounting Dimension Fig.1 ø3.000" ø4.000" ON Fig.2 ø5.000" ø6.000" ON DAH X Fig.3 ø8.000" ø4" ø10.000" ON ø.709" Fig.4 ø12.000" ø4" CB X ø7" ON ø.709" ø.866" CB X CB X Right hand tool holder shown. (inch) ON Order Number DAH CB Fig inch inch AHX640WL0308D inch inch AHX640WL0310D inch inch AHX640WR0308D inch inch AHX640WR0310D inch inch AHX640WL0410E inch inch AHX640WL0414E inch inch AHX640WR0410E inch inch AHX640WR0414E inch inch AHX640WL0512E inch inch AHX640WL0518E inch inch AHX640WR0512E inch inch AHX640WR0518E inch inch AHX640WL0614F inch inch AHX640WL0620F inch inch AHX640WR0614F inch inch AHX640WR0620F inch inch AHX640WL0820M inch inch AHX640WL0828M inch inch AHX640WR0820M inch inch AHX640WR0828M inch inch AHX640WL1024M inch inch AHX640WL1036M inch inch AHX640WR1024M inch inch AHX640WR1036M inch inch AHX640WL1228M inch inch AHX640WL1242M inch inch AHX640WR1228M inch inch AHX640WR1242M

31 AHX640W Mounting Dimension Fig.1 ø80 ON Fig.2 ø100 ø125 ø160 ON Fig.3 ø200 ø250 DAH X ø101.6 ON ø18 Fig.4 ø315 CB X ø177.8 ø101.6 ON ø18 ø22 CB X CB X Right hand tool holder shown. (mm) ON Order Number DAH CB Fig " inch 80 mm AHX640WL08008C " inch 80 mm AHX640WL08010C " inch 80 mm AHX640WR08008C " inch 80 mm AHX640WR08010C " inch 100 mm AHX640WL10010D " inch 100 mm AHX640WL10014D " inch 100 mm AHX640WR10010D " inch 100 mm AHX640WR10014D " inch 125 mm AHX640WL12512E " inch 125 mm AHX640WL12518E " inch 125 mm AHX640WR12512E " inch 125 mm AHX640WR12518E " inch 200 mm AHX640WL20020K " inch 200 mm AHX640WL20028K " inch 200 mm AHX640WR20020K " inch 200 mm AHX640WR20028K " inch 250 mm AHX640WL25024K " inch 250 mm AHX640WL25036K " inch 250 mm AHX640WR25024K " inch 250 mm AHX640WR25036K " inch 315 mm AHX640WL31528P " inch 315 mm AHX640WL31544P " inch 315 mm AHX640WR31528P " inch 315 mm AHX640WR31544P " inch 160 mm AHX640WL16016F " inch 160 mm AHX640WL16022F " inch 160 mm AHX640WR16016F " inch 160 mm AHX640WR16022F

32 General Purpose Multi Corner Insert Type Face Milling Cutter AHX640W Mounting Dimension Fig.1 ø80 ON Fig.2 ø100 ø125 ON Fig.3 ø160 DAH X ø66.7 ON ø14 Fig.4 ø200 ø250 ø315 CB X ø177.8 ø101.6 ON ø18 ø22 CB X CB X Right hand tool holder shown. (mm) ON Order Number DAH CB Fig. 27 mm 80 mm AHX640W-080A08L mm 80 mm AHX640W-080A08R mm 80 mm AHX640W-080A10L mm 80 mm AHX640W-080A10R mm 100 mm AHX640W-100B10R mm 100 mm AHX640W-100B10R mm 100 mm AHX640W-100B14L mm 100 mm AHX640W-100B14R mm 125 mm AHX640W-125B12L mm 125 mm AHX640W-125B12R mm 125 mm AHX640W-125B18L mm 125 mm AHX640W-125B18R mm 160 mm AHX640W-160C16L mm 160 mm AHX640W-160C16R mm 160 mm AHX640W-160C22L mm 160 mm AHX640W-160C22R mm 200 mm AHX640W-200C20L mm 200 mm AHX640W-200C20R mm 200 mm AHX640W-200C28L mm 200 mm AHX640W-200C28R mm 250 mm AHX640W-250C24L mm 250 mm AHX640W-250C24R mm 250 mm AHX640W-250C36L mm 250 mm AHX640W-250C36R mm 315 mm AHX640W-315C28L mm 315 mm AHX640W-315C28R mm 315 mm AHX640W-315C44R mm 315 mm AHX640W-315C44R

33 Memo 32

34 General Purpose Multi Corner Insert Type Face Milling Cutter Application Example Component Parts for turbo Automobile parts Steel plate for pressure containers ASTM 309 AISI Workpiece Cutting Conditions Tool AHX440S-063A08AR AHX440S-050A04AR AHX440S-100B10AR Cutting Speed (SFM) Feed per Tooth (IPT) Axial Depth of Cut ap (inch) Radial Depth of Cut ae (inch) Cutting Mode Dry Dry Wet Results AHX440S achieved 1.4 times the tool life of conventional. AHX440S achieved 1.4 times the tool life of conventional. 160min. could be expanded. The tool life was expanded 160 min in total of rough and fi nish cutting. AHX440S showed 1.3 times longer tool life than that of conventional in heavy interrupted cutting. Tool life was evaluated based on wheather burrs were generated around holes. Component Press mold base Housing case Automotive suspension part AISI No35B AISI No35B AISI Workpiece Cutting Conditions Tool AHX640WR16016F AHX640WR12512E AHX640WR10014D Cutting Speed (SFM) Table Feed (IPM) Feed per Tooth (IPT) Axial Depth of Cut ap (inch) Radial Width of Cut ae (inch) Cutting Mode Dry Dry Dry Results In comparison with the conventional insert that suffered sudden fracturing during machining of surface scale, AHX640W gave a stable performance even at 3 times higher table feeds, thus substantially improving machining effi ciency and reliability. In comparison with a conventional 8 corner insert that fractured while machining an unstable component, the AHX640W gave double tool life. In combination with the use of the extra cutting edges a substantial saving can be made. Even when machining ductile cast irons, AHX640W gave double tool life compared to a conventional tool. a With reference to the above examples, adjust the cutting conditions according to the machine specifi cations, workpiece geometry and clamping method used. 33

35 Component Machine parts Machine parts Mold AISI 1045 AISI 4140 AISI L6 (HRC43) Workpiece Cutting Conditions Tool Conventional AHX640SR10007DA Conventional AHX640SR10007DA Conventional AHX640SR10007DA Cutting Speed (SFM) Feed per Tooth (IPT) Axial Depth of Cut ap (inch) Radial Depth of Cut ae (inch) Cutting Mode Air blow Air blow Air blow Air blow Air blow Air blow Results With older products, raising the cutting speed to 820 SFM caused chattering and damage to the inserts, but the AHX640S enables stable machining even when the feed is raised. In addition, the inserts have more usable corners, helping to reduce costs. Previously, low rigidity workpiece clamping led to chattering, making it impossible to raise cutting conditions. However, with the low cutting resistance of the AHX640S, cutting conditions can be raised, achieving more than six times the effi ciency of existing products. With conventional products, insert wear occurred frequently. In contrast, the AHX640S with 30% higher feed enables stable cutting with no damage to the inserts. Component Mold AISI No45B Workpiece Cutting Conditions Tool Conventional AHX640SR16010FA Cutting Speed (SFM) Feed per Tooth (IPT) Axial Depth of Cut ap (inch) Radial Depth of Cut ae (inch) Cutting Mode Air blow Air blow Results Compared with earlier tools for high feed milling, depth of cut is three times greater with the equivalent table feed. In addition, the inserts have more usable corners than earlier products, helping to reduce costs. a With reference to the above examples, adjust the cutting conditions according to the machine specifi cations, workpiece geometry and clamping method used. 34

36 AHX Series General Purpose Multi Corner Insert Type Face Milling Cutter Series AHX Series For your safety adon't touch breakers and chips without gloves. aplease machine within recommended application range, and exchange expired tools with new parts in advance. aplease use safety cover and wear safety glasses. awhen using compounded cutting oils, please take fire prevention. awhen attaching chips or spare parts, please use the attached wrench or driver. awhen using tools in revolution machining, please make a trial run to check run-out, vibration, abnormal sounds etc. Customer Service : Technical Service : LOS ANGELES HEAD OFFICE Slater Avenue, Fountain Valley, CA TEL : FAX : CHICAGO OFFICE 1314B North Plum Grove Road, Schaumburg, IL TEL : FAX : TORONTO OFFICE 3535 Laird Road, Units 15 & 16, Mississauga, Ontario, L5L 5Y7, Canada TEL : FAX : MMC METAL DE MEXICO, S.A. DE C.V. Av. La Cañada No.16, Parque Industrial Bernardo Quintana, El Marques, Queretaro, CP76246, Mexico TEL : FAX : URL : (Tools specifications subject to change without notice.) EXP-16-E006 Printed in U.S.A. 06/16