Side Cutter Series. Side Cutter with Low Cutting Resistance TOOL NEWS. Vertical mount double-sided insert for VAS and VOS. Milling B242A.

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1 TOOL NEWS Update B242A Milling Side Cutter Series New Product Side Cutter with Low Cutting Resistance Vertical mount double-sided insert for VAS and VOS.

2 VAS0 VAS500 VOS0 ASX0 1

3 Unique side cutter series taking advantage of the latest technology, materials and cutter geometry. Engineering Specials VAS Series VAS0 VAS500 VOS0 ASX0 (inch) Work Material Low Cutting Resistance Toughness K P M K K P M K e e ] e e u Insert Shape Vertical Vertical Vertical 20 Positive No. of Teeth Double Sided Insert Double Sided Insert Double Sided Insert Single Sided Insert No. of Corners Used Half Side Max.Depth of Cut APMX RE<.11".40" RE<.11".63" RE >.11".449" RE >.11".606".394".394" Full Side Largest Width CW Full Side Max. Cutting Dia Corner R Development 3.937" 3.937" 3.937" 3.937" ø15.74" ø25.94" ø15.74" ø15.74".016".197".016".276".047".031" Reference Page Page 3 Page 3 Page 11 Page 13 2

4 Milling Side Cutter VAS Series VAS0 VAS500 Insert with 4 Cutting Edges Secure Clamping Wide seating surface ensure secure insert clamping. Low Cutting Resistance Insert Corner Radius Corner Radius R.016" R.197" Cutting Edge Strength (Convex Curve) Double-phased Helical Rake Angles 3

5 True Radius Form Remains on Work Material The unique combination of cutter and insert provides true radius on work material after machining. For R.016" R.11" For R.11" R.197" Cutter Body can Hold All Corner Radii from Small to Large Cutting width and diameter do not change even if corner radius does. (Note 1) The VAS500 has a max. R.276" R.016" R.157" Various Corner Radius Options R.031" R.079" R.11" R.157" 4

6 SIDE CUTTER VAS0 P M K N S H 90 KAPR R M APMX y Half Side GAMP :+3 GAMF :+ Max. Depth of Cut APMX : RE<.11".40" RE >.11".449" (inch) Hand Stock Order Number No. of Teeth VAS0UA04L0.75D L r VAS0UA04R0.75D R r VAS0UA04L1.00D L r VAS0UA04R1.00D R r VAS0UA051212L0.75E L r VAS0UA051212R0.75E R r VAS0UA051212L1.00E L r VAS0UA051212R1.00E R r VAS0UA061414L0.75E L r VAS0UA061414R0.75E R r VAS0UA061414L1.00E L r VAS0UA061414R1.00E R r VAS0UA02020L0.75F L r VAS0UA02020R0.75F R r VAS0UA02020L1.00F L r VAS0UA02020R1.00F R r a : Inventory maintained. ( inserts in one case) r : Non stock, produced to order only.

7 VAS0 P M K N S H y Full Side GAMP :+3 GAMF :+ (inch) Effective Total Order Number No. of Teeth No. of Teeth Stock VAS0UA05N0.75D a VAS0UA05N1.00D a VAS0UA051206N0.75E a VAS0UA051206N1.00E a VAS0UA0617N0.75E a VAS0UA0617N1.00E a VAS0UA020N0.75F a VAS0UA020N1.00F a y Insert (inch) Shape Order Number Class Horning VP15TF R L L LE S S RE1 RE2 W1 D1 Geometry LNGU13004PNER/L-M G E a a LNGU1300PNER/L-M G E a a W1 RE2 S LNGU13012PNER/L-M G E a a LE L LNGU13016PNER/L-M G E a a LNGU13020PNER/L-M G E a a RE1 LNGU13024PNER/L-M G E a a LNGU13030PNER/L-M G E a a D1 LNGU130PNER/L-M G E a a LNGU13050PNER/L-M G E a a Right hand insert shown. S 6

8 SIDE CUTTER Engineering VAS0 Specials P M K N S H 90 KAPR R M APMX y Half Side GAMP :+3 GAMF :+ Max. Cutting Diameter : ø0mm Max. Depth of Cut APMX : RE<3.0mm 12.2mm RE>3.0mm 11.4mm No. of Teeth Insert Type 0 > >1 7 LNGU13 0 > >1 LNGU > >1 LNGU > >1 LNGU13 CW y Full Side GAMP :+3 GAMF :+ 1 2 Largest Width CW : 0mm Max. Cutting Diameter : ø0mm Total Effective No. of No. of Teeth CW Teeth Insert Type > >1 7 LNGU > >1 LNGU > >1 LNGU > >1 LNGU13 1 In case of adjustment piece specifi cation. : >24 2 CW of RE<3.0mm is 24mm, and RE <3.0mm is 22.mm. Multilevel designs available for CW over each sizes. Please contact us for details of any geometry.

9 VAS500 Engineering Specials P M K N S H 90 KAPR R M APMX y Half Side GAMP :+3 GAMF :+ Max. Cutting Diameter : ø660mm Max. Depth of Cut APMX : RE<3.0mm 16.2mm RE>3.0mm 15.4mm No. of Teeth Insert Type 0 > >23 LNGU > >23 LNGU > >23 LNGU > >23 12 LNGU17 In case of adjustment piece specifi cation. : >29 CW y Full Side GAMP :+3 GAMF :+ 1 2 Largest Width CW : 0mm Max. Cutting Diameter : ø660mm Effective Total No. of Teeth No. of Teeth CW Insert Type 0 4 > >23 LNGU > >23 LNGU > >23 LNGU > >23 12 LNGU17 1 In case of adjustment piece specifi cation. : >29 2 CW of RE<3.0mm is 32mm, and RE <3.0mm is 30.mm. Please contact us for details of any geometry.

10 y Insert Coated Shape Order Number Hand Class Honing MP6120 VP15TF L LE S S RE1 RE2 W1 D1 Geometry LNGU13004PNER-M R G E a LNGU13004PNEL-M L G E a LNGU1300PNER-M R G E a LNGU1300PNEL-M L G E a LNGU13012PNER-M R G E a LNGU13012PNEL-M L G E a LNGU13016PNER-M R G E a LNGU13016PNEL-M L G E a LNGU13020PNER-M R G E a LNGU13020PNEL-M L G E a LNGU13024PNER-M R G E a LNGU13024PNEL-M L G E a LNGU13030PNER-M R G E a LNGU13030PNEL-M L G E a LNGU130PNER-M R G E a LNGU130PNEL-M L G E a LNGU13050PNER-M R G E a LNGU13050PNEL-M L G E a LNGU1704PNER-R R G E s s LNGU1704PNEL-R L G E s s LNGU170PNER-R R G E s s LNGU170PNEL-R L G E s s LNGU1712PNER-R R G E s s LNGU1712PNEL-R L G E s s LNGU1716PNER-R R G E s s LNGU1716PNEL-R L G E s s LNGU1720PNER-R R G E s s LNGU1720PNEL-R L G E s s LNGU1724PNER-R R G E s s LNGU1724PNEL-R L G E s s LNGU1730PNER-R R G E s s LNGU1730PNEL-R L G E s s LNGU17PNER-R R G E s s LNGU17PNEL-R L G E s s LNGU1750PNER-R R G E s s LNGU1750PNEL-R L G E s s LNGU1760PNER-R R G E s s LNGU1760PNEL-R L G E s s LNGU1770PNER-R R G E s s LNGU1770PNEL-R L G E s s W1 S RE2 LE L RE1 D1 S Right hand insert shown. 9 a : Inventory maintained. ( inserts in one case) s : Inventory maintained in Japan.

11 Application Examples Tool Insert (Grade) VAS0 ø300 mm VAS0 ø160 mm LNGU13004PNER-M (VP15TF) LNGU13004PNER-M (VP15TF) Brake Caliper (ASTM ) Cylinder Block (AISI No 35 B) Workpiece Cutting Conditions Revolution (min -1 ) Cutting Speed (SFM) Feed per Tooth (IPT) Table Feed (IPM) Depth of Cut ap (inch) Cutting Mode Dry Cutting Dry Cutting Machine Machining Center Horizontal Results Approximately 2 x longer tool life than conventional products. Excellent cutting dimensions and fi nished surface roughness. 30% reduction in tooling costs. Improved machining effi ciency. 1.5 x better machining effi ciency than conventional products. Approximately 2x longer tool life. Stable cutting with minimal sound and fi ne fi nished surface roughness. Improved machining effi ciency and longer tool life. The above application examples are customer's application examples, so it can be different from the recommended conditions.

12 Milling Side Cutter VOS0 Features Cutter Body High Rigidity Design Arranging the inserts vertically absorbs the principal cutting force through the thickness of the insert and achieves extremely high rigidity. Easy to Clamp Insert Inserts are screwed into the side of the holder, this simplifies clamping and unclamping for superior usability. Insert Unique Vertical Insert usable corners with high strength cutting edge. The fracture resistance is significantly improved due to a convex curve cutting edge and a specially shaped relief face. Maximum depth of cut is mm. y Insert (inch) Coated Shape Order Number Hand Class Horning VP15TF Geometry SONX1206PER SONX1206PEL R N E a L N E s a : Inventory maintained. ( inserts in one case) s : Inventory maintained in Japan. ( inserts in one case).196 Right hand insert shown. VP15TF PVD coated grade for application versatility. Ideal for ductile cast iron, unstable cutting conditions and low rigidity work materials. Wet cutting is possible. 11

13 SIDE CUTTER VOS0 P M K 90 KAPR R M Engineering Specials N S H APMX y Half Side No. of Teeth 0 Max. Cutting Diameter : ø0 mm APMX CW Largest Width CW : 0mm Max. Cutting Diameter : ø0mm y Full Side Effective No. of Teeth Total No. of Teeth CW Multilevel designs available for CW over 20 mm. Please contact us for detail of any geometry

14 Milling Side Cutter ASX0 Features ASX is a well-balanced cutter for positive insert type that improves fracture resistance and reduces cutting resistance. Effective for when work material with small thickness is cut and when heat generation is needed to suppress because of low cutting resistance, and ideal for fi nish cutting. High Reliability Uses a carbide shim and proprietary Anti-Fly-Insert (A.F.I) to prevent the inserts from moving when machining. Additionally the clamp screw uses TORXPLUS, for high clamping force ensuring high reliability. Low Cutting Resistance Due to the 3D design of the cutting edge and a large rake angle, high cutting edge sharpness has been achieved with reduced cutting resistance. Easy to Use Employs a screw on type mechanism, therefore inserts can easily be loaded. Additionally when indexing the insert, it is not necessary to remove the screw completely. y Insert (inch) Coated Shape Order Number Hand Class Horning VP15TF Geometry SOMT12T30PEER-JM R M E a SOMT12T30PEEL-JM L M E s a : Inventory maintained. ( inserts in one case) s : Inventory maintained in Japan. ( inserts in one case) VP15TF Right hand insert shown. PVD coated grade for application versatility. Ideal for ductile cast iron, unstable cutting conditions and low rigidity work materials. Wet cutting is possible.

15 SIDE CUTTER ASX0 P M K 90 KAPR R M Engineering Specials N S H APMX Max. Cutting Diameter : ø0mm y Half Side No. of Teeth APMX CW Largest Width CW : 0mm Max. Cutting Diameter : ø0mm y Full Side Effective No. of Teeth Total No. of Teeth 0 4 CW Multilevel designs available for CW over 20 mm. Please contact us for detail of any geometry. 14

16 Milling Side Cutter Series For your safety adon't handle inserts and chips without gloves. aplease machine within the recommended application range and exchange expired tools with new ones in advance of breakage. aplease use safety covers and wear safety glasses. awhen using compounded cutting oils, please take fire precautions. awhen attaching inserts or spare parts, please use only the correct wrench or driver. awhen using rotating tools, please make a trial run to check run-out, vibration and abnormal sounds etc. Customer Service : Technical Service : LOS ANGELES HEAD OFFICE Slater Avenue, Fountain Valley, CA 9270 TEL : FAX : CHICAGO OFFICE 1314B North Plum Grove Road, Schaumburg, IL TEL : FAX : TORONTO OFFICE 3535 Laird Road, Units 15 & 16, Mississauga, Ontario, L5L 5Y7, Canada TEL : FAX : MMC METAL DE MEXICO, S.A. DE C.V. Av. La Cañada No.16, Parque Industrial Bernardo Quintana, El Marques, Queretaro, CP76246, Mexico TEL : FAX : URL : (Tools specifications subject to change without notice.) EXP-15-E013 Printed in U.S.A. 11/17