ALPHA MILL P H M S K N 90 SQUARE SHOULDER MILLING WITH LOW CUTTING RESISTANCE & SMOOTH CHIP FLOW GENERAL

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90 QUARE OULDER ILLIG WIT LOW CUTTIG REITACE & OOT CI FLOW teel ardened teel tainless teel RA s Cast Iron on Ferrous FEATURE - Inserts feature Alpha Curve geometry for the smoothest cutting action -

1 90 QUARE OULDER ILLIG WIT LOW CUTTIG REITACE & OOT CI FLOW teel ardened teel tainless teel RA s Cast Iron on Ferrous FEATURE - Inserts feature Alpha Curve geometry for the smoothest cutting action - Low cutting resistance - 6mm, 11mm and 16mm insert sizes - Ideal for shoulder milling, facing, ramping, helical cutting and slotting - 4 chipbreakers, for general machining, F chip breaker for low power machines, L for tainless teel & RA s & A for aluminium BEEFIT - Reduced machine stress - Excellent surface finish - Wide range of cutting widths and depths - ultifunctional tool reduces costs - Wide range of materials can be machined - Ideal for medium to low power machines hone us 8am-6pm for next day delivery

2 OLDER OTIO Description Application eries izes Approach Angle age ED ILL A FACE ILL AC CREWED A ED ILL A CREWED A ADATOR AT- AT-C ORCUIE A ORCUIE AC LUGE ILL A FACE ILL A-E FACE ILL AC-E ALICATIO Alpha ill offers the biggest indexable product range (10mm to 100mm across 8 styles of holders), the smoothest cutting action and the widest material application range (steels, hardened steels, stainless steel, cast iron, aluminium, exotics). It is the best ALL-ROUD system in terms of general performance across ALL metals. The ALA CURVE insert geometry offers exceptional chip flow with an ultra-low cutting resistance. Combined with material specific chip breakers, Alpha ill makes machining soft or hard metals, long chipping metals and difficult to machine materials (such as stainless steel or exotics) easy. The choice of inserts (AT06, AT11 & AT16) enables the optimum tool selection for your machine and application, for example a 16mm end mill is available 2 teeth (AT11) for larger cut depths and lower feed rates, or with 3-4 teeth (AT06) for small cut depths and high feed rates, sales@cutwel.net Order Online 24/7 391

16mm-100mm lunge ills 14mm-32mm TROUG COOLAT DEIG reduces cutting heat for improved

3 OLDER FEATURE TROG CUTTER BODY Rigid alloy steel body with nickel coating WIDE CI OCET for better chip control DIAETER RAGE Face ills 25mm-100mm End ills 10mm-63mm orcupines 16mm-100mm lunge ills 14mm-32mm TROUG COOLAT DEIG reduces cutting heat for improved chip control and tool life hone us 8am-6pm for next day delivery

4 IERT FEATURE ALA CURVE CI BREAER for low cutting load & smooth chip flow TROG CUTTIG EDGE suitable for large depths of cut and high feed rates CORER RADIU from 0.2mm-6.4mm OTIAL CI BREAER specific chipbreakers for general, light cutting, finishing, aluminium, stainless steel & exotic machining ECIAL ALUIIU IERT igh polished uncoated grade with A chip breaker for aluminium machining IG OITIVE RAE 15 positive angle VARIOU CUTTIG EDGE LEGT 6mm, 11mm or 16mm insert CIBREAER GUIDE CIBREAER CUTTIG EDGE ALICATIO BEEFIT A Aluminium Optimal cutting edge, high positive rake and buffed surface prevents built up edge and smooth chip flow in aluminium machining. L F tainless / RA s Light Cutting / Finishing / oft steels Chip breaker with low cutting load is ideal for machining hard to cut materials such as stainless steel, titanium, inconel and hastelloy Chip breaker with low cutting load and sharper cutting edge. Excellent for finishing operations, general milling of soft steels and also ideal for low power machines due to low cutting resistance General achining Optimal for milling in general machining conditions. RECOEDED CIBREAER & GRADE Low Carbon & ild teel igh Carbon & Alloy teel tainless teel Cast Iron Aluminium Alloy Ti/Inconel Chip Breaker Grades Chip Breaker Grades Chip Breaker Grades Chip Breaker Grades Chip Breaker Grades Chip Breaker Grades C3500* C3500* C6510* * C5400 * - - C5400 C5400 C5400 C9530 C5400 F* C3500* C3500 C6510 F F C5400 F - -- F C5400 C5400 C9530 C5400 * * L* C L* C5400 C * A* - - * First choice grade / chip breaker sales@cutwel.net Order Online 24/7 393

5 A ED ILL 90 AROAC 90 quare houlder illing with Low Cutting Resistance and mooth Chip Flow elical cutting 90 end mill Low cutting resistance, ideal for lightweight machines or difficult to cut materials Choice of 3 insert sizes AT06, AT11, AT16 Fig. 1 Fig ØD Ød Teeth l L ap g Fig. ORDER CODE IERT A1010 p A1011 p A p A p A p A p A1015 p A p A p A1017 p A1018 p A p A1021 q A1022 q A1025 p A1026 q A1032 p A2010 p A2010-1L16 p A2012 p A2012-1L16 p A2014 p A2014-1L16 p A2016 p A2016-2L16 p A2018 p A2018-2L16 p A2020 p A2020-2L20 p A2022 p A2022-3L20 p A2025 p A2025-3L25 p A2032 p A2032-4L32 p A2040 p A2040-5L32 p A2050 q A3025 p A p A3025-2L25 p A3032 p A p A3032-3L32 p A3040 p A q A3040-4L32 p A3050 p A3063 q p U stock - Generally x-stock for next day delivery crew ARE Wrench AT06 FTA01842 TW06-A AT11 AT16 q European stock - Generally 2-3 days delivery (please check for lead times) FTA02555 (10-14mm) FTA02565 (16-50mm) FTA0408 (25mm) FTA0410 (32-63mm) TW08 TW hone us 8am-6pm for next day delivery

FACE ILL 90 AROAC 90 quare houlder illing with Low Cutting Resistance and mooth Chip Flow AC elical cutting 90 face mill Low cutting resistance, ideal for lightweight machines or difficult to cut

6 FACE ILL 90 AROAC 90 quare houlder illing with Low Cutting Resistance and mooth Chip Flow AC elical cutting 90 face mill Low cutting resistance, ideal for lightweight machines or difficult to cut materials Choice of 3 insert sizes AT06, AT11, AT ØD Ød Teeth ØD2 Ød1 Ød2 a b E F ap kg ORDER CODE IERT AC1032 p AC p AC p AC1050 p AC1063 p AC2040 p AC2050 p AC2063 p AC2080 p AC2100 p AC3040 p AC3050 p AC3063 p AC3080 p AC3100 p p U stock - Generally x-stock for next day delivery q European stock - Generally 2-3 days delivery (please check for lead times) crew ARE Wrench AT06 FTA01842 TW06-A AT11 FTA02565 TW08 AT16 FTA0410 TW15 IERT Dimensions l d t r d1 C3500 C5400 C9530 C Chip Breaker ORDER CODE AT0602DFR-A A AT060208DFR-A AT060202DR AT0602DR AT060208DR AT060212R AT060216R A AT11T3DFR-A F AT11T3DR-F L AT11T3DER-L AT11T3DR AT11T308DR AT11T312DR AT11T316R AT11T318R AT11T324R A AT1604DFR-A L AT1604DER-L F AT1604DR-F AT1604DR AT160410DR AT160416DR AT160424R AT160430R AT160432R AT160450R AT160464R- sales@cutwel.net Order Online 24/7 395

7 A CREWED A ED ILL 90 AROAC 90 quare houlder illing with Low Cutting Resistance and mooth Chip Flow elical cutting 90 end mill with screwed shank For long reach applications Low cutting resistance, ideal for lightweight machines or difficult to cut materials Choice of 2 insert sizes AT06, AT CREWED A ØD Teeth Ød Ød1 l L ap ORDER CODE IERT ARE crew Wrench A1012R-06 p A1016R-08 p A1020R-10 p AT06 FTA01842 TW06-A A1025R-12 p A1032R-16 p A2016R-08 p A2020R-10 p A2025R-12 p AT11 FTA02565 TW A2032R-16 p A2040R-16 p p U stock - Generally x-stock for next day delivery q European stock - Generally 2-3 days delivery (please check for lead times) IERT Dimensions Chip l d t r d1 C3500 C5400 C9530 C Breaker ORDER CODE AT0602DFR-A A AT060208DFR-A AT060202DR AT0602DR AT060208DR AT060212R AT060216R A AT11T3DFR-A F AT11T3DR-F L AT11T3DER-L AT11T3DR AT11T308DR AT11T312DR AT11T316R AT11T318R AT11T324R hone us 8am-6pm for next day delivery

8 CREWED A ADATOR A & CARBIDE A AT- AT-C Ideal for olding and Extending the Reach of crewed hank End ills Fig. 1 Fig. 1 Fig. 2 Fig. 2 CARBIDE A Ød L l ØD Ød1 Fig. ORDER CODE AT C q AT C q AT C q AT C-150 q AT C-180 q AT C-250 q AT C q AT C q AT C q AT C-170 q AT C-200 q AT C-300 q AT C q AT C q AT C q AT C-170 q AT C-200 q AT C-300 q AT C q AT C q AT C q AT C-180 q AT C-210 q AT C-300 q TEEL A Ød L l ØD Ød1 Fig. ORDER CODE AT p AT-6B p AT-6B p AT p AT p AT p AT p AT T p AT T p AT-6B T p AT-6B T p AT T p AT T p AT T p AT T p AT T p AT T p AT T p AT T p AT T p AT T p AT T p AT T p AT T p AT T p AT T p AT T p AT T p AT T p p U stock - Generally x-stock for next day delivery q European stock - Generally 2-3 days delivery (please check for lead times) CARBIDE A ADATER Carbide shank modular adapters can vastly reduce vibration or deflection in long reach milling applications. This can improve surface finish, tool life and precision compared to steel shank tool holders. For best results only high accuracy tool holders should be used with carbide shank adapters, ideally with 3 microns run-out or less. When used with standard accuracy ER collet chucks, run-out can be as high as 50 microns at 10xD tool length and tool deflection can easily occur. This can have serious effects on tool life, accuracy and surface finish. When carbide shank adapters and milling heads are used with a 3 micron run-out tool holder (such as the WTE igh erformance chuck), run-out is less than 10 microns at 10xD tool length. Tool life, surface finish and accuracy will be vastly improved whilst deflection will be eliminated. sales@cutwel.net Order Online 24/7 397

9 A- ORCUIE 90 AROAC 90 quare houlder illing with Low Cutting Resistance and mooth Chip Flow orcupine style for heavy metal removal and large cut depths Choice of 2 insert sizes AT06, AT ØD Teeth Ød l L o of Flutes ap kg ORDER CODE IERT A1016 p A1020 p A1025 q A2020 p A2025 p A2032 p A2040 p p U stock - Generally x-stock for next day delivery Tolerance of edge Tolerance of edge q European stock - Generally 2-3 days delivery (please check for lead times) RECOEDED IERT When using AT06 inserts we recommend using inserts with a corner radius of 0.8mm. When using AT11 inserts we recommend using inserts with a corner radius of 0.5mm. Optimal results are achieved with the use of inserts with a corner radius under 1.0mm. crew ARE Wrench AT06 FTA01842 TW06-A AT11 FTA02565 TW08 IERT Dimensions l d t r d1 C3500 C5400 C9530 C Chip Breaker ORDER CODE AT0602DFR-A A AT060208DFR-A AT060202DR AT0602DR AT060208DR AT060212R AT060216R A AT11T3DFR-A F AT11T3DR-F L AT11T3DER-L AT11T3DR AT11T308DR AT11T312DR AT11T316R AT11T318R AT11T324R hone us 8am-6pm for next day delivery

ORCUIE 90 AROAC 90 quare houlder illing with Low Cutting Resistance and mooth Chip Flow AC- orcupine style for heavy metal removal and large cut depths Choice of 2 insert sizes AT11, AT16 403 ØD

10 ORCUIE 90 AROAC 90 quare houlder illing with Low Cutting Resistance and mooth Chip Flow AC- orcupine style for heavy metal removal and large cut depths Choice of 2 insert sizes AT11, AT ØD Teeth ØD2 Ød Ød1 Ød2 a b E F o of Flutes ap kg ORDER CODE IERT AC2050 p AC2063 p AC2080 p AC2100 q AC3063 q AC3080 q AC3100 q p U stock - Generally x-stock for next day delivery Tolerance of edge Tolerance of edge q European stock - Generally 2-3 days delivery (please check for lead times) RECOEDED IERT When using AT11 inserts we recommend using inserts with a corner radius of 0.5mm. When using AT16 inserts we recommend using inserts with a corner radius of 0.8mm. Optimal results are achieved with the use of inserts with a corner radius under 1.0mm. crew ARE Wrench AT11 FTA02565 TW08 AT16 FTA0410 TW15 IERT Dimensions l d t r d1 C3500 C5400 C9530 C Chip Breaker ORDER CODE A AT11T3DFR-A F AT11T3DR-F L AT11T3DER-L AT11T3DR AT11T308DR AT11T312DR AT11T316R AT11T318R AT11T324R A AT1604DFR-A L AT1604DER-L F AT1604DR-F AT1604DR AT160410DR AT160416DR AT160424R AT160430R AT160432R AT160450R AT160464R- sales@cutwel.net Order Online 24/7 399

11 A- LUGE ILL 90 AROAC 90 quare houlder illing with Low Cutting Resistance and mooth Chip Flow Low cutting resistance, ideal for lightweight machines or difficult to cut materials A- style suitable for plunge milling Choice of 3 insert sizes AT06, AT11, AT ØD Teeth Ød l L ap kg ORDER CODE IERT ARE AT06 AT11 AT16 crew Wrench A1014 q x A1016 p x FTA01842 TW06-A A1018 q x A2025 p - x A2032 p - x 1 x 2 FTA02565 TW08 p U stock - Generally x-stock for next day delivery q European stock - Generally 2-3 days delivery (please check for lead times) IERT Dimensions l d t r d1 C3500 C5400 C9530 C Chip Breaker ORDER CODE AT0602DFR-A A AT060208DFR-A AT060202DR AT0602DR AT060208DR AT060212R AT060216R A AT11T3DFR-A F AT11T3DR-F L AT11T3DER-L AT11T3DR AT11T308DR AT11T312DR AT11T316R AT11T318R AT11T324R A AT1604DFR-A L AT1604DER-L F AT1604DR-F AT1604DR hone us 8am-6pm for next day delivery

FACE ILL 75 AROAC 90 quare houlder illing with Low Cutting Resistance and mooth Chip Flow A-E Low cutting resistance, ideal for lightweight machines or difficult to cut materials A-E style uses the

12 FACE ILL 75 AROAC 90 quare houlder illing with Low Cutting Resistance and mooth Chip Flow A-E Low cutting resistance, ideal for lightweight machines or difficult to cut materials A-E style uses the other 2 corners of the insert Choice of 3 insert sizes AT06, AT11, AT ØD Teeth Ød l L ap kg ORDER CODE IERT crew ARE A1025E p AT06 FTA01842 TW06-A A2025E p A2032E p A2040E q A2040E-40 q A2050E q AT11 FTA02565 TW A2050E-40 q A2063E q A2063E-40 q A3050E q A3050E-40 q A3063E q AT16 FTA0410 TW A3063E-40 q p U stock - Generally x-stock for next day delivery q European stock - Generally 2-3 days delivery (please check for lead times) Wrench IERT Dimensions l d t r d1 C3500 C5400 C9530 C Chip Breaker ORDER CODE AT0602DFR-A A AT060208DFR-A AT060202DR AT0602DR AT060208DR AT060212R AT060216R A AT11T3DFR-A F AT11T3DR-F L AT11T3DER-L AT11T3DR AT11T308DR AT11T312DR AT11T316R AT11T318R AT11T324R A AT1604DFR-A L AT1604DER-L F AT1604DR-F AT1604DR AT160410DR AT160416DR AT160424R AT160430R AT160432R- sales@cutwel.net Order Online 24/7 401

AC-E FACE ILL 75 AROAC 90 quare houlder illing with Low Cutting Resistance and mooth Chip Flow Low cutting resistance, ideal for lightweight machines or difficult to cut materials AC-E style uses the

13 AC-E FACE ILL 75 AROAC 90 quare houlder illing with Low Cutting Resistance and mooth Chip Flow Low cutting resistance, ideal for lightweight machines or difficult to cut materials AC-E style uses the other 2 corners of the insert Choice of 3 insert sizes AT06, AT11, AT ØD Teeth ØD2 Ød Ød1 Ød2 a b E F ap kg ORDER CODE IERT ARE crew Wrench AC1040E q AC1050E q AT06 FTA01842 TW06-A AC2080E q AC2100E q AT11 FTA02565 TW AC3080E q AC3100E q AT16 FTA0410 TW08 p U stock - Generally x-stock for next day delivery q European stock - Generally 2-3 days delivery (please check for lead times) IERT Dimensions l d t r d1 C3500 C5400 C9530 C Chip Breaker ORDER CODE AT0602DFR-A A AT060208DFR-A AT060202DR AT0602DR AT060208DR AT060212R AT060216R A AT11T3DFR-A F AT11T3DR-F L AT11T3DER-L AT11T3DR AT11T308DR AT11T312DR AT11T316R AT11T318R AT11T324R A AT1604DFR-A L AT1604DER-L F AT1604DR-F AT1604DR AT160410DR AT160416DR AT160424R AT160430R AT160432R AT160450R AT160464R hone us 8am-6pm for next day delivery

14 CUTTIG DATA Recommended Depth of Cut Fig. 1 lotting D Fig. 2 Under 0.5D Fig. 3 Under 0.2D houldering houldering Workpiece Grades Fig Ø10-18 Ø20-25 Ø32,40 Ø50,63 Ø80,100 vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) 1 45~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.08 ILD TEEL, 2 60~ ~0.1 80~ ~ ~ ~ ~ ~ ~ ~0.10 LOW CARBO TEEL 3 60~90 0.1~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ IG CARBO TEEL, 2 50~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.10 ALLOY TEEL 3 50~80 0.1~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ALLOY TOOL TEEL 2 45~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~70 0.1~ ~ ~ ~ ~ ~ ~ ~ ~0.15 ARDEED TEEL TAILE TEEL RA s CAT IRO ALUIIU ALLOY * * * C5400* C5400* C5400* C5400 C Under 1.5D CUTTIG CODITIO IGLE EDGE OLDER C3500 C3500 C3500 C5400 C9530 C5400 C6510 Under 1.2D Under max cutting depth 1 35~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~70 0.1~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~1, ~ ~1, ~ ~ ~ ~ ~ ~ ~ ~1, ~ ~1, ~ ~ ~ ~ ~ ~ ~ ~1, ~ ~1, ~0.40 CUTTIG CODITIO ULTI EDGE OLDER Workpiece Grades Fig Ø10-18 Ø20-25 Ø32,40 Ø50,63 Ø80,100 vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) vc(m/min) fz(mm/t) 1 50~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.08 ILD TEEL, 2 65~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.10 LOW CARBO TEEL 3 65~90 0.1~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ IG CARBO TEEL, 2 50~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.10 ALLOY TEEL 3 50~80 0.1~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ALLOY TOOL TEEL 2 45~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.15 ARDEED TEEL TAILE TEEL RA s CAT IRO ALUIIU ALLOY * * * C5400* C5400* C5400* C5400 C C3500 C3500 C3500 C5400 C9530 C5400 C ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~75 0.1~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~70 0.1~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.2 80~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~1, ~ ~1, ~ ~ ~ ~ ~ ~ ~ ~1, ~ ~1, ~ ~ ~ ~ ~ ~ ~ ~1, ~ ~1, ~0.40 * Reduce cutting speed by 20% sales@cutwel.net Order Online 24/7 403

15 CUTTIG DATA Ramping elical Cutting Blind oles elical Cutting Through oles Ramping elical Cutting Blind oles elical Cutting Through oles Lmin = ap (mm) tan α ORDER CODE Tool Dia. ØD(min) ap aximum angle α Lmin(mm) ax. desirable hole Dia. ØDmax(mm) ax. pitch dmax(mm) in. desirable hole Dia. ØDmin(mm) ax. pitch dmax(mm) in. desirable hole Dia. ØDmin(mm) ax. pitch dmax(mm) A A A A A A A A A A A A A A A AC AC AC AC A A A A A A A A A A A A A A A A A A AC AC AC AC AC hone us 8am-6pm for next day delivery

16 CUTTIG DATA Ramping elical Cutting Blind oles elical Cutting Through oles Ramping elical Cutting Blind oles elical Cutting Through oles Lmin = ap (mm) tan α ORDER CODE Tool Dia. ØD(min) ap aximum angle α Lmin(mm) ax. desirable hole Dia. ØDmax(mm) ax. pitch dmax(mm) in. desirable hole Dia. ØDmin(mm) ax. pitch dmax(mm) in. desirable hole Dia. ØDmin(mm) ax. pitch dmax(mm) A A A A A A A A A A A A AC AC AC AC A A A A A AC AC AC AC AC A A A A A A A A A A A A AC AC AC AC AC sales@cutwel.net Order Online 24/7 405

HIGH SPEED ALUMINIUM MACHINING WITH ULTRA HIGH METAL REMOVAL & EXCELLENT SURFACE FINISH

HIGH SPEED ALUMINIUM MACHINING WITH ULTRA HIGH METAL REMOVAL & EXCELLENT SURFACE FINISH IG EED ALUIIU ACIIG WIT ULTRA IG ETAL REOVAL & EXCELLET URFACE FII teel ardened teel tainless teel RA s Cast Iron on Ferrous TE O. 1 ILLIG YTE FOR ALUIIU, COER, LATIC & BRA, OFFERIG IRROR FII ULTRA IG