WFXC Type. Expansion H62. General Features. Characteristics. Series. Milling. Cutters. SEC-Wave Mill

Transcription

1 EC-Wave ill WFX Type Expansion General Features EC-Waveill WFX type for shoulder milling, is a screw-on type cutter that uses 4-cornered inserts. Ideal cutting edge design delivers good squareness. eries expansion with the high-feed WFX type and the WFXC type for chamfering. A comprehensive lineup that covers a wide variety of applications. WFX Type WFXC Type Characteristics The insert shape optimied for shoulder milling combined with a high-precision body leaves a superior machined surface finish. Optimied Edge hape ighly durable body Composite Cutting Edge Effect The convex shape ensures the cutting edge strength. The flat shape reduces step differences in stepped milling. Conventional Cutter Large step difference and rough surface mall step difference and smooth surface ø125mm or smaller cutters have coolant holes The WFX12000 series has body protection shims The wiper edge function improves the surface roughness. igh Feed urpose rofiling igh-peed eries Application Type Cat. o. Description igh Efficiency hell Type Endmill Type odular Type hell Type odular Type Endmill Type odular Type WFX 08000R WFX 08000R WFXF 08000R WFX 08000R WFX 08000R WFXF 08000R WFX 12000R WFXF 12000R WFX 12000R WFXF 12000R WFX 08000E WFX 08000E WFX 12000E WFXF 12000E WFX WFX 08000R WFX 12000R WFX WFX WFXC 08000E WFXC 12000E WFXC WFXC tandard itch Fine itch Extra-Fine itch tandard itch Fine itch Extra-Fine itch tandard itch Extra-Fine itch tandard itch Extra-Fine itch tandard itch Fine itch tandard itch Extra-Fine itch odular Type tandard itch tandard itch odular Type odular Type tandard itch tandard itch odular Type odular Type (mm) ø10 ø25 ø40 ø60 ø63 ø80 ø100 ø125 ø hape 65, , ,

2 Expansion EC-Wave ill WFX Type erformance guareness in shoulder milling 24 WFX 24mm Total eight (mm) 16 8 Comp A Comp B 1st tep 8mm 2nd tep 8mm 16mm 8mm Total eight a e a p Deviation (µm) 3rd tep 8mm Cutting Width 20mm 0mm 50CToolWFX12100Rø100 5 flutes Cutting Conditionsv c =200m/minf =0.15mm/t, a p =mm 3 timesa e =20mm (2) urface Roughness Comparison urface Roughness (m) (2) Comparison of urface Texture (3) Cutting Force Comparison (4) Comparison of Wear Resistance Cutting Force () C440ToolWFX12100Rø100 5 flutes Cutting Conditionsv c =200m/minf =0.10mm/t, a p =3.0mma e =90mm 4,000 3,000 2,000 1,000 0 WFX Comp. A Conventional 20% Down WFX Comp. A 50CToolWFX12100Rø100 5 flutes Cutting Conditionsv c =200m/minf =0.15mm/t, a p =10mma e =20mm Application Examples Feed force rincipal Force Back Force Comp. B 50C Cutting Conditionsa p = 0.5mm U304 Cutting Conditionsa p =0.5mm (mm) Flank Wear Glossy without Clouding Comp. A WFX Breakage C440ToolWFX12100Rø100 1flutes Cutting Conditionsv c=200m/minf =0.15mm/t, a p =5.0mma e = 30mm Clouded without Gloss Comp. B Comp. A Breakage WFX Cutting Time (min) igh Feed urpose rofiling igh-peed (50C) umitomo Conventional Grade FCD450 umitomo Conventional Grade Tool WFXF08063R Tool WFXF12100R Grade Grade AC300 Tool Diameter(mm) ø63 ø63 Tool Diameter(mm) ø100 ø100 o. of Teeth 8 5 o. of Teeth 7 6 v c (mm/min) v c (m/min) v f (mm/min) 1,100 1,100 v f (mm/min) f (mm/t) f (mm/t) a p (mm) a p (mm) a e (mm) a e (mm) - - Coolant Wet Wet Coolant Dry Dry Results Vibration reduced by approximately 30%. Good machined surface Tool life is doubled. Results Good urface Roughness Ra μm, R μm Cutting time is shortened. Insert life is extended by approximately 20%. 63

3 EC-Wave ill WFX Type Application Range Grade Finishing to Light Cutting edium Cut Rough to eavy Cutting Grade Finishing to Light Cutting edium Cut Rough to eavy Cutting tainless Coated carbide Coated carbide AC100 C C on-ferrous etal Coated carbide Coated carbide Carbide AC200 C 1 AC300 The letters "C" and "" at either end of each grade indicate coatincvd C VDBlank: on-coated Chipbreaker election Good Edge harpness L Light Cutting General urpose (tandard) G eavy Cutting Edge trength igh Breaker Characteristic Cutting Edge Figure Application Optimised wiper edge shape provides superior surface roughness. L Type G Type Type Type Low Cutting Force General urpose trong Edge Light Cutting, Low Rigidity Low-Burr Design ain Chipbreaker General - Interrupted eavy Cut, eavy Interrupted achining ardened steel Wiper Edge recision Finishing harp Edge on-ferrous etal igh Feed urpose rofiling Wiper Edge 0.15mm Class Insert Wiper inserts are 0.15mm longer than Class inserts. Important otes About s Wiper inserts are single-cornered. Attach the wiper insert so that the chamfered corner is in location 1 shown in the figure. Be sure to use the corner with an ID mark (2 in the figure). (08-sie inserts have no marks.) Refer to page 17 for details about wiper inserts. igh-peed 64

4 Rake mm 90 tainless on-ferrous etal for, tainless, Die,, on-ferrous etal ardened EC-Wave ill WFX 08000R() Type Fig 1 Fig 2 Fig 3 ø17 Body (tandard itch) Cat. o. tock Diameter Boss eight ole ie Grooving Width Grooving Depth ounting Depth Bolt Bolt o. of Weight Teeth (kg) Fig WFX 08040R R R R R WFX 08080R R etric Inch Inserts are not included. Check the arbor attachment sie () when selecting the cutter. *lease use JI B1176 hexagonal bolt (ø80: 12x30 to 35mm, ø100: 16x40 to 45mm) for securing ø80/ø100 cutter to the arbor. Identification Details WFX R (3) Insert ie (4) (5) Direction (6) etric Bore Insert Application igh peed/light General urpose Cat. o. AC100 AC200AC300 1 tainless on-ferrous etal ardened Fig OT ZER-L ZER-L OT ZER-G ZER-G ZER-G OT ZER ZER OET ZER-G ZER-G ZER-G OET ZFR ZFR ZFR XOEW ZTR-W 5 Fig 4 Fig (otes igh Feed urpose rofiling igh-peed arts crew m BFTX0306I 2.0 TRDR08I m Recommended Tightening Torque (m) Recommended Cutting Conditions ardness Cutting peed c m/min in. - Optimum - ax Feed Rate mm/t in. - Optimum - axmm Grades General 180to280B oft 180B Die 200to220B tainless B AC200 AC300 on-ferrous etal ote 65

5 EC-Wave ill WFX 08000R() Type Rake mm 90 tainless on-ferrous etal ardened for, tainless, Die,, on-ferrous etal Fig 1 Fig 2 Fig 3 etric ø17 Body (Fine itch) Cat. o. tock Diameter Boss eight ole ie Grooving Width Grooving Depth ounting Depth Bolt Bolt o. of Weight Teeth (kg) Fig WFX 08040R R R R R WFX 08080R R Inch Inserts are not included. Check the arbor attachment sie () when selecting the cutter. *lease use JI B1176 hexagonal bolt (ø80: 12x30 to 35mm, ø100: 16x40 to 45mm) for securing ø80/ø100 cutter to the arbor. Identification Details WFX R (2) : Fine itch F : Extra-Fine itch (3) Insert ie (4) (5) (6) Direction etric Bore igh Feed urpose rofiling igh-peed Insert Application igh peed/light General urpose Cat. o. AC100 AC200AC300 1 tainless on-ferrous etal ardened Fig OT ZER-L ZER-L OT ZER-G ZER-G ZER-G OT ZER ZER OET ZER-G ZER-G ZER-G OET ZFR ZFR ZFR XOEW ZTR-W 5 Fig 4 Fig (otes 66 arts crew m BFTX0306I 2.0 TRDR08I m Recommended Tightening Torque m Recommended Cutting Conditions ardness Cutting peed c m/min in. - Optimum - ax Feed Rate mm/t in. - Optimum - axmm Grades General 180to280B oft 180B Die 200to220B tainless B AC200 AC300 on-ferrous etal ote

6 Rake mm 90 tainless on-ferrous etal for, tainless, Die,, on-ferrous etal ardened EC-Wave ill WFXF 08000R() Type Fig 1 Fig 2 Fig 3 etric ø17 Body (Extra-Fine itch) Cat. o. tock Diameter Boss eight ole ie Grooving Width Grooving Depth ounting Depth Bolt Bolt o. of Weight Teeth (kg) Fig WFXF 08040R R R R R WFXF 08080R R Inch Inserts are not included. Check the arbor attachment sie () when selecting the cutter. *lease use JI B1176 hexagonal bolt (ø80: 12x30 to 35mm, ø100: 16x40 to 45mm) for securing ø80/ø100 cutter to the arbor. Identification Details WFX F R (2) (3) : Fine itch Insert ie F : Extra-Fine itch (4) (5) (6) Direction etric Bore Insert Application igh peed/light General urpose Cat. o. AC100 AC200AC300 1 tainless on-ferrous etal ardened Fig OT ZER-L ZER-L OT ZER-G ZER-G ZER-G OT ZER ZER OET ZER-G ZER-G ZER-G OET ZFR ZFR ZFR XOEW ZTR-W 5 Fig 4 Fig (otes igh Feed urpose rofiling igh-peed arts crew m BFTX0306I 2.0 TRDR08I m Recommended Tightening Torque m Recommended Cutting Conditions ardness Cutting peed c m/min in. - Optimum - ax Feed Rate mm/t in. - Optimum - axmm Grades General 180to280B oft 180B Die 200to220B tainless B AC200 AC300 on-ferrous etal ote 67

7 EC-Wave ill WFX 12000R() Type for, tainless, Die,, on-ferrous etal Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 Rake mm 90 tainless on-ferrous etal ø ø18 ardened igh Feed urpose rofiling igh-peed Body (tandard itch) etric Inch ø17 Diameter Boss eight ole ie Grooving Width Grooving Depth ounting Depth Bolt Bolt o. of Weight Cat. o. tock Teeth (kg) Fig WFX 12050R R R R WFX 12080R R R R R R Inserts are not included. ies ø160 mm or above do not have coolant holes. *lease use JI B1176 hexagonal bolt (ø80: 12x30 to 35mm, ø100: 16x40 to 45mm) for securing ø80/ø100 cutter to the arbor. Identification Details WFX R (2) Insert ie (3) (4) (5) Direction etric Bore Insert tainless on-ferrous etal ardened igh peed/light Fig 6 Application General urpose Cat. o. Fig AC100 AC200AC300 1 OT DER-L OT DER-G DER-G DER-G DER-G OT DER OET DFR XOEW DTR-W 7 Insert crew Insert him crew him Fig (otes 68 arts him him crew Insert crew Insert (him WFX4R BW0507F BFTX03512I 3.0 TRDR15I L035 m Recommended Tightening Torque m m Recommended Cutting Conditions ardness Cutting peed vm/min c Feed Rate fmm/t in.- Optimum -ax. in.- Optimum -ax. (mm) Grade General 180 to 280B oft 180B Die 200 to 220B tainless B AC200 AC300 on-ferrous etal ote

8 Rake mm 90 tainless on-ferrous etal for, tainless, Die,, on-ferrous etal ardened EC-Wave ill WFXF 12000R() Type Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 ø ø18 Body (Extra-Fine itch) etric Inch Cat. o. tock Diameter Boss eight ole ie Grooving Width Grooving Depth ounting Depth Bolt Bolt o. of Weight Teeth (kg) Fig WFXF 12050R R R R WFXF 12080R R R R R R Insert crew *lease use JI B1176 hexagonal bolt (ø80: 12x30 to 35mm, ø100: 16x40 to 45mm) for securing ø80/ø100 cutter to the arbor. Insert him crew Identification Details WFX F R (2) (3) Extra-Fine itch Insert ie (4) (5) (6) Direction etric Bore Insert tainless on-ferrous etal ardened Fig 6 igh peed/light Application General urpose Cat. o. Fig AC100 ø17 AC200AC300 1 OT DER-L OT DER-G DER-G DER-G DER-G OT DER OET DFR XOEW DTR-W 7 Inserts are not included. ies ø160 mm or above do not have coolant holes. Fig (otes igh Feed urpose rofiling him igh-peed arts him him crew Insert crew (Insert) (him) WFX4R BW0507F BFTX03512I 3.0 TRDR15I L035 m Recommended Tightening Torque (m) m Recommended Cutting Conditions ardness Cutting peed c m/min in. - Optimum - ax Feed Rate mm/t Grades in. - Optimum - ax (mm) General 180 to280b oft 180B Die 200 to220b tainless B AC200 AC300 on-ferrous etal ote 69

9 EC-Wave ill WFX() 08000E Type Rake mm 90 tainless on-ferrous etal ardened for, tainless, Die,, on-ferrous etal D L L odular Type 150 Body (tandard itch) Cat. o. tock Diameter hank ead hank Total Length o. of D L L Teeth WFX 08020E WFX 08020E E WFX 08025E WFX 08025E E E WFX 08032E E E E E Inserts are not included. Body (Fine itch) Cat. o. tock Diameter hank ead hank Total Length o. of D L L Teeth WFX 08025E WFX 08032E E E E Identification Details Inserts are not included. WFX E (2) Fine itch (3) Insert ie (4) (5) Endmill Type igh Feed urpose rofiling igh-peed Insert Application arts Insert crew m BFTX0306I 2.0 TRDR08I m Recommended Tightening Torque (m) igh peed/light General urpose Cat. o. AC100 Recommended Cutting Conditions AC200AC300 1 ardness tainless on-ferrous etal ardened Fig OT ZER-L ZER-L OT ZER-G ZER-G ZER-G OT ZER ZER OET ZER-G ZER-G ZER-G OET ZFR ZFR ZFR XOEW ZTR-W 5 Fig 4 Fig 5 Cutting peed m/min c Feed Rate mm/t in. - Optimum - ax in. - Optimum - ax mm Grades General 180to280B oft 180B Die 200to220B tainless B AC200 AC300 on-ferrous etal (otes 70 ote

10 Rake mm 90 tainless on-ferrous etal for, tainless, Die,, on-ferrous etal ardened EC-Wave ill WFX(F) 12000E Type D L L Body (tandard itch) Cat. o. tock Diameter hank ead hank Total Length o. of D L L Teeth WFX 12040E E E E Inserts are not included. ø40 mm sies do not have a seat. Body (Extra-Fine itch) Cat. o. tock Diameter hank ead hank Total Length o. of D L L Teeth WFXF 12050E E E Inserts are not included. Identification Details WFX F E (2) (3) Fine itch Insert ie (4) (5) Endmill Type Insert tainless on-ferrous etal ardened igh peed/light Fig 1 Application General urpose Cat. o. Fig AC100 AC200AC300 1 OT DER-L OT DER-G DER-G DER-G DER-G OT DER OET DFR XOEW DTR-W 2 Insert crew Insert Insert crew (Excluding WFX12040E (ø40)) him (Excluding WFX12040E (ø40)) Fig (otes igh Feed urpose rofiling igh-peed arts him him crew Insert crew (Insert) (him) WFX4R BW0507F BFTX03512I 3.0 TRDR15I L035 m Recommended Tightening Torque (m) ø40 mm sies do not have a shim. m Recommended Cutting Conditions ardness Cutting peed c m/min in. - Optimum - ax Feed Rate mm/t in. - Optimum - ax mm Grades General 180to280B oft 180B Die 200to220B tainless B AC200 AC300 on-ferrous etal ote 71