DETa-1 Collet Holder DTA. DTE Fully applicable. DTB For high-speed cutting, High cost performance. 2mm collapsibility with just one collet!!

Transcription

1 HSK-T ing Systems or Turning Mill M/ ETa-1 OET HOER AGE HEA General Purpose ETa-1 ollet Holder Pull collet type OET HOER 2mm collapsibility with just one collet!! Just 6 collets is all it takes to chuck 106 sizes o drills. Slim design due to no tightening nut at the tip o holder. ompatible with synchronized tapping. Provides simple tooling lay-out. rill TA Endmill Tap ut-tightening type o easy operation ETa-1 ollapsibility 2mm Wrench TB or high-speed cutting, High cost perormance 12 segments precise chucking Pull collet design TE ully applicable or coolant-through ollet guide The elastic deormation portion that achieves large collapsibility Wrench Measuring Equipment JIG Wire EM ixture JIG Maintenance Ring Spanner Pin oolant-through Retention knob with hole raw bolt φ TE types o coolantthrough systems available using coolant cap & spacer P. 30 oolant-through raw nut Rod Rod TE12 40 ETa-1 ollet ETa-1 ollet 22

2 ETa-1 ollet Highest guaranteed accuracies throughout entire chucking range (100% inspection). Both large collapsibility and precise chucking achieved by the pull collet design. ollet Run-out accuracy(μm) 3 7/12 Precision ollet Standard ollet 3 (6) 5 (10) 5 (10) 10 (15) Accuracy o collet alone, ( ) means collapsibility usable. ~ ~13 40 Using a high-precision collet will increase the lie o your tools. P. 123 Reduces the number o conventional collets needed by 90% (in-house comparison) Slim and compact without the nut at the tip. TA φ TB φ Pre-balanced design (TE type) Size φ 3 type 10 7 type type 30 The collet holder is pre-balanced by previously designing the holder to be as axisymmetrical as possible. When used with the precision collet, it enables stable machining during highspeed machining. M/ ETa-1 OET HOER AGE HEA HSK-T ing Systems or Turning Mill TA3 TB3 TA7 TB7 TE7 TA12 TB12 TE12 Ten collets 3 ollet Uses a maraging steel. Initial accuracy lasts or a long period o time. 7 ollet 12 ollet φ6~8 (12-8) Only one collet OK! ewer collet types means easier collet management! φ0.5~3.175 φ1~7 8pcs. 8pcs. onger cutter lie using through-spindle capability P. 123 Pressure 7 Mpa oolant-through system Multiple coolant systems. The best methods can be chosen rom three options. oolant-through cutter or a cutting tool with oil holes. The shank o the cutting tool is sealed with an O-ring, enabling reliable coolant supply. ompatible with small-diameter cutting tools starting rom 3 mm. TE SUKIMA-through coolant-around tool High-pressure coolant perormance can be obtained even when using a cutting tool without oil holes. TE oolant-through collet oolant is supplied through the slits in the collet. o dedicated optional parts are required. JIG General Purpose Maintenance Measuring Equipment Wire EM ixture JIG φ2.5~13 6pcs. TB TE 23

3 HSK-T ing Systems or Turning Mill M/ ETa-1 OET HOER AGE HEA ETa-1 OET HOER A type (TA) BT50 ー TA12 ー 135 BT30 ー TA3 ー 90 Imbalance value(g mm) P. 124 ig. 1 ig ig. 2 ig φ S32 ー TA12 ー 100 General Purpose Measuring Equipment JIG Wire EM ixture JIG Maintenance OE ig. φ φ φ1 φ2 φ1 BT30-TA ~ ー TA ~ TA ~ BT40-TA ~ ー TA ~ TA ~ BT50-TA ~ ー 38 ー ー TA ~ A63 -TA ~ ー TA ~ TA ~

4 Option ETa-1 collet P.31 Spanner P.31 Retention knob ( BT) P.67 leaning tool P.31 Std. Access. oolant duct (ixed)( HSK-A ) P.110 Rod ( TA3 ) ote Swing type coolant ducts are available upon request(hsk-a). or details, please contact us. AT may not be possible or some machining centers with BT30-TA aution HSK-E and shank don't come with a coolant duct and cannot be attached. or precautions and maintenance, reer to page 121. Rod (TA3 Type) These are necessary when attaching a collet to the holder (TA3). OE Holder type Q ty PR TA3 Holder Rod utting data ollet M/ ETa-1 OET HOER AGE HEA HSK-T ing Systems or Turning Mill JIG General Purpose Maintenance Measuring Equipment Wire EM ixture JIG

5 HSK-T ing Systems or Turning Mill M/ ETa-1 OET HOER AGE HEA ETa-1 OET HOER B type (TB) BT40 ー TB7 ー 105 E40 ー TB3 ー 70 S32 ー TB7 ー 15 Imbalance value(g mm) P. 124 ig. 1 1 ig. 2 ig. 3 ig. 4 ig. 5 ig φ General Purpose Measuring Equipment JIG Wire EM ixture JIG Maintenance OE ig. φ φ φ1 φ1 BT30-TB ~ ー 25 ー TB ~ ーーー TB ~ BT40-TB ~ ー 25 ー TB ~ ー ー ー TB ~ ー ー ー BT50-TB ~ ー ー ー ー ー TB ~ ー ー ー ー A63 -TB ~ ー 25 ー

6 OE ig. φ φ φ1 φ1 E25 -TB ~ ー 18 ー E32 -TB ~ ー 20 ー TB 7-65K 4 1 ~ E40 -TB ~ ー ー 20 ー TB ~ TB ~ ー ー ー E50 -TB ~ ー 20 ー TB ~ TB ~ ー ー ー TB ~ ー 25 ー M-TB ~ ー 30 ー TB ~ A-TB ~ ー ー TB ~ ー 12.1 ー TB ~ ー A-TB ~ ー TB ~ ー ー ー T40 -TB ~ ー ー TB ~ ー.63 ー 1.75 ー ー 1.18 ー TB ~ ー.63 ー 1.75 ー ー ー T50 -TB ~ ー 1.18 ー ー 1.97 ー TB ~ ー.63 ー 2.75 ー ー 1.97 ー ST12 -TB ~ ー ー ー 12 ー ー ST16 -TB ~ ー ー ー 16 ー ー ST20 -TB ~ ー ー ー 20 ー ー ST25T-TB ~ ー ー ー ー 25 ー ー ST32T-TB ~ ー ー ー ー 32 ー ー TB ~ S32 -TB ~ ー ー ー ー 32 ー ー -TB ~ I I AT. AT. Option ETa-1 collet P.31 Wrench P.31 Retention knob ( BT ) P.67 leaning tool P.31 Std. Access. oolant duct(ixed)( HSK-A ) P.110 ote Swing type coolant ducts are available upon request(hsk-a). or details, please contact us. BT30-TB12 requires the dedicated retention knob, which has the eature o draw bolt. Please order P-333 or P-334. Please use a commercially available 13mm single -ended wrench. or the E32-TB7-65K, collet collapsibility is not available. The clamping diameter applies only to nominal end-mill shank size. HSK-E shank doesn't come with a coolant duct and cannot be attached. aution or precautions and maintenance, reer to page 121. Retention knob or BT30-TB12 11 θ M8 d OE φ φd θ ote P ー In accordance with MAS-1 ー In accordance with MAS-2 utting data P. 29 M/ ETa-1 OET HOER AGE HEA HSK-T ing Systems or Turning Mill JIG General Purpose Maintenance Measuring Equipment Wire EM ixture JIG 27

7 HSK-T ing Systems or Turning Mill M/ ETa-1 OET HOER AGE HEA General Purpose Measuring Equipment JIG Wire EM ixture JIG Maintenance ETa-1 OET HOER E type (TE) BT40 ー TE7 ー 120 A63 ー TE12 ー 120 Imbalance value(g mm) P. 124 ig. 1 oolant cap ig ig. 3 oolant cap ig TE 7=3 TE12=4.5 TE 7=3 TE12=4.5 oolant cap oolant cap 1 OE ig. φ φ φ1 φ2 BT30-TE 7-60-MAS1 1 1 ~ ー 29 ー MAS2 -TE12-75-MAS1 2.5~ MAS2 BT40-TE ~ ー 29 ー TE ~ ー 40 ー BT50-TE ~ ー 29 ー TE ~ ー 40 ー A40 -TE ~ ー 29 ー TE ~ A50 -TE ~ ー 29 ー TE ~ A63 -TE ~ TE ~ ー 40 ー A100-TE ~ TE ~ ー TE 7=3 TE12=4.5 TE 7=3 TE12=4.5 28

8 OE ig. φ φ φ1 φ2 40A-TE ~ TE ~ A-TE ~ I TE ~ T40 -TE ~ I TE ~ T50 -TE ~ AT. AT TE ~ Option ETa-1 collet P.31 Wrench P.31 Retention knob ( BT40 / 50 ) P.67 Tap rod (TE12) P.30 Spacer oolant cap Spacer set oolant-through system Std. Access. oolant duct (ixed)( HSK-A ) P.110 Retention knob ( BT30 ) utting data TA TB 0.15 TE S50 9 φ3 arbide drill 3 lutes φ0.8 Straight drill 9000 min mm/min 85 m/min 0.1 mm/rev E32-TA min mm/min 15 m/min 4 3 S50 S50 18 BT40-TB3-110 R1.5 arbide ball endmill E32-TB3-65 φ6 arbide drill min mm/min 120 m/min mm/rev 6369 min mm/min 120 m/min 0.25 mm/rev A63-TE S50 φ0.8 Straight drill min mm/min 25 m/min A63-TB3-75 STAAX(42HR) φ0.6 arbide straight drill min mm/min 7 m/min 0.01 mm/rev 63-TB3-75 SK61(53HR) R5 arbide ball endmill 2 lutes 0.5 φ3 arbide drill 3 lutes 234 pcs. z 6000 min mm/min 60 m/min mm/t E32-TA3-75 A63-TE ote Swing type coolant ducts are available upon request(hsk-a). or details, please contact us. aution A dedicated retention knob is supplied with the BT30-TE as a standard accessory. When ordering, speciy whether a MAS-1 or MAS-2 retention knob is required. To replace the retention knob, please contact us. or precautions and maintenance, reer to page 121. Aluminum A6061 A5052 S50 z min -1 mm/min m/min mm/t φ8.5 arbide drill R1.5 arbide ball endmill 0.65 z min mm/min 267 m/min 0.5 mm/rev BT40-TA E32-TB3-65 SK61(46HR) R3 arbide ball endmill 2 lutes min -1 mm/min m/min mm/rev min -1 mm/min m/min mm/t BT40-TB S50 6 φ3 arbide Square endmill 2 lutes z z min -1 mm/min m/min mm/t E32-TB3-65 SK61(46HR) φ10 arbide endmill 2 lutes min mm/min 141 m/min 0.17 mm/t BT40-TB12-90 M/ ETa-1 OET HOER AGE HEA HSK-T ing Systems or Turning Mill JIG General Purpose Maintenance Measuring Equipment Wire EM ixture JIG 29

9 HSK-T ing Systems or Turning Mill M/ ETa-1 OET HOER AGE HEA General Purpose Measuring Equipment JIG Wire EM ixture JIG Maintenance Tap rod ( TE12 ) To be used as a stopper or synchronized tapping. OOAT-THROUGH SYSTEM (OPTIO) Spacer EA type OE Holder type φ Q ty 7 EA ー 3.5 ー 3 TE 7 3 ~ 3.5 3pcs. ー 4 ー 3 3.5~ 4 1set ー 4.5 ー 3 4 ~ 4.5 ー 5 ー 3 4.5~ 5 ー 5.5 ー 3 5 ~ 5.5 ー 6 ー 3 5.5~ 6 ー 6.5 ー 3 6 ~ 6.5 ー 7 ー 3 6.5~ 7 12EA ー 3.5 ー 3 TE12 3 ~ 3.5 3pcs. ー 4 ー 3 3.5~ 4 1set ー 4.5 ー 3 4 ~ 4.5 ー 5 ー 3 4.5~ 5 ー 5.5 ー 3 5 ~ 5.5 ー 6 ー 3 5.5~ 6 ー 6.5 ー 3 6 ~ 6.5 ー 7 ー 3 6.5~ 7 ー 8 ー 3 7.0~ 8.0 ー 9 ー 3 8.0~ 9.0 ー 10 ー 3 9.0~10.0 ー 11 ー ~11.0 ー 12 ー ~12.0 ー 13 ー ~13.0 Spacer blank type epend on cutter or application, please modiy. Spacer set OE 7 ES ー A 12ES ー A φ6 oolant cap O-ring W EBM type (groove-type) OE Holder type Q ty 7 EB ー B ー 5 TE 7 5pcs. 12EB ー B ー 5 TE12 1set Holder ontents o set type Spacer Q ty oolant cap Q ty TE 7 7EA ー 3.5~7 (1 ea.) P ー 7E 1pcs. 7EBM ー 3, 4, 6 total 7EBS ー 3.6, 4.5, pcs. TE12 12EA ー 3.5~13 (1 ea.) P ー 12E 1pcs. 12EBM ー 3~12 total 12EBS ー 3.6~ pcs. OE Holder type φ Q ty 7EBM ー 3 ー 3 TE 7 3 3pcs. ー 4 ー 3 4 1set ー 6 ー EBM ー 3 ー 3 TE12 3 3pcs. ー 4 ー 3 4 1set ー 6 ー 3 6 ー 8 ー 3 8 ー 10 ー 3 10 ー 12 ー 3 12 EBS type ( round-type) 31 Tap rod OE Holder type φ S Q ty 7 EBS ー 3.6 ー 3 TE ー 4.5 ー ー 6.4 ー EBS ー 3.6 ー 3 TE ー 4.5 ー ー 6.4 ー ー 8.4 ー ー 10.3 ー ー 12.3 ー 3 12 Std. Access. ollet driver OE Applicable taps φ W TR ー 5 JIS M ー 5.5 JIS M ー 6 OSG M M ー 6.5 JIS M ー 8 OSG M JIS M14 3.4mm 2 learance area Smm 2 learance area 3pcs. 1set 3pcs. 1set Spacer EA type oolant-through cutter oolant cap TE Holder ETa-1 ollet Pin point coolant supply, Spacer EBM type utter with oil hole utter without oil hole utting data P. 29 P. 31 oolantaround tool, Spacer EBS type SUKIMA-through O-ring OE Holder type φ φ H P ー 7E TE P ー 12E TE H 30

10 ETa-1 OET Highest Guaranteed Accuracies throughout entire chucking range ollet Run-out accuracy (μm) 3 7 / 12 Precision ollet Standard ollet 3 (6) 5 (10) 5 (10) 10 (15) Accuracy o collet alone, ( ) means collapsibility usable. ~ ~13 40 Spanner Wrench ollet driver The ETa-1 collet can be attached/detached with ease. OE R ー 1 Q ty 2pcs Standard ollet OE Precision ollet OE Holder type ig. B R Tightening torque (kg) ー 22 TA 3 1 ー W ー 2.5 ー 110 TB ー 0.2~0.3 ー 38 TA 7 3 ー ~4.0 ー 45 TA TW ー 4 E32 ー TB ー ー 5 TB ー 6 TB TE TE W ー 135R E40 ー TB12 E50 ー TB12 63 ー TB ー TB ig. 1 ig. 2 ig. 3 ig. 4 ig. 5 R H1 ( Max insertion length ) B H2 ( minimum insertion length ) Std. Access. ollet driver -38, -45, TW-5, TW-6, W135-R 1 R φ Holder type ollapsibility φ1 H1 H2 3 ー ~ 0.6 TA ー ~ 0.8 TB ー ~ ー ~ ー ~ ー ~ ー ~ ー ~ ー ~ 1.5 TA Add -P ater the TB 7 ー ~ standard type item TE 7 ー 2.5 code. 2 ~ ー ~ 3.0 ー 4 Example 12 ー 6 ー P 3 ~ ー 5 4 ~ ー 6 5 ~ 6.0 ー 7 6 ~ ー ~ 4.0 TA TB12 ー 6 4 ~ TE12 ー 8 6 ~ ー 10 8 ~ 10.0 ー ~ 12.0 ー ~ 13.0 B B leaning tool OE Q ty PT01 ー pcs. ー pcs. Adjustable torque wrench The nut-tightening torque can be adjusted more properly. Spanner or torque wrench - 38AW -45AW Attaching a cutting tool(tb, TE) I a retention knob with hole is used, direct tightening o cutting tools is possible. iameter o machining Retention knob TB 3 : Φ4 ~ TB 7, TE : Φ6 ~ TB12 : Φ7 ~ Adjustable torque wrench AW ー 1 Holder type TA 7 TA12 Apply this tool to clean the hard-to-clean inside portion o TA3 and TB3 holders. The initial accuracy o tool holders can be made to last a long time by keeping the internal bore clean. M/ ETa-1 OET HOER AGE HEA HSK-T ing Systems or Turning Mill JIG General Purpose Maintenance Measuring Equipment Wire EM ixture JIG 31