INDEXABLE DRILLS. Pages Phone: (800) WDX Drills. WDX Features & Benefits

Transcription

1 INDEXABLE DRILLS ages ages Features & Benefits Insert Selction Guide XD - 5XD (INCH) & 4XD Side ort XD - 5XD (METRIC) Cutting Conditions DL/CT SR Reamer Series SR Reamer

2 FEATURES & BENEFITS Features & Benefits Features & Benefits New balanced design for stable drilling Three chipbreakers available for superior chip control Four-cornered insert design for easy tool management New grades: DLC coated D500 inserts for aluminum and AC100 for steel now available Applications Stable Drilling SumiDrill type Entrance Smooth drilling Conventional Drill Unstable Exit Slanted surface Half cylindrical *re-drilled surface Boring *For pre-drilled surface: secondary OD must be at least 1/16 larger than drill diameter. Hole Accuracy Comparison Diameter (inch) Top of hole The bottom SumiDrill type Top of hole The bottom External turning Conventional Drill Full 4 Corner Use Insert Flat Bottom Surface Hardware Applicable Holders Screw Wrench Wrench Recommended Tightening Torque (N m) Recommended Tightening Torque (in / lbs) Inch 056D S075 to 0594D S D S0 to 150D S0 BFTX01604N TRX D S100 to 0687D S D S0 to 180D S5 BFTX004N TRX D S100 to 0875D S D S5 to 5D S5 BFTY006 TRD D S15 to 115D S15 30D S5 to 85D S3 BFTX0506N TRD D S15 to 1437D S150 90D S3 to 360D S40 BFTX03584 TRD D S150 to 1750D S D S40 to 450D S40 BFTX0511N TRD D S150 to 65D S D S40 to 680D S40 BFTX0615N TRD Metric 50

3 Coolant Through Insert Selection Guide Four material grades Three types of chip breakers Ten possible combinations Work Material (General Machining) (High-Speed Machining) M K Cast Iron N Non-Ferrous Metal AC100 Insert Selection Type Insert Series Offers Wide Selection AC300 ACK300 D500 Large Cutting Edge Strength L Type G Type H Type Feed Rate IR M LType M GType AC100 M LType M GType AC300 K LType K GType K ACK300 N GType D500 HType HType HType nd Recommendation Low Feed, Chip Management Type L type AC300 AC100 For machining SS400, SCM415, SCM40, etc. In case of chip control problem, high speed with low feed rate is recommended. In case of vibration due to burnt chips, reduce the feed rate. Strong Edge Type H type AC300 For interrupted machining (at entrance/exit) of angled surfaces, reduce the feed rate (to approximately f 0.05) at each interruption. Ideal to use when the cutting edge is weakened due to machining hardened material (heat treatment) G type General urpose ACK300 For application where sereve flank wear may be caused by machining general alloy or alloy steal Low Feed, Chip Management Type L type ACK300 For low feed rate conditions Reduction of initial chipping Improvement of chip control (caused by interrupted machining, (low-carbon steel, etc.) machining hard material, etc.) Lack of wear resistance 1st Recommendation M K N Breaker General urpose G type Cast Iron Non-Ferrous Metal AC300 AC100 For machining cast iron ACK300 For machining general steel, alloy steel or stainless steel For machining non-ferrous metals D500 Improvement of chip control Cast Iron Reduction of initial chipping (interrupted/high feed rate machining, etc.) nd Recommendation M K Low feed, chip management type L type AC300 AC100 L Type AC300 is ideal to solve chip evacuation problem caused by low cutting speed and low feed rate due to facility reasons. Cast Iron Strong Edge Type H type ACK300 Similar to steel machining, H Type ACK300 is ideal for interrupted machining on angled surfaces. With strong edges, it is ideal for machining workpieces at high feed rate. 503

4 XD & 3XD-INCH Coolant Through Fig. 1 Fig. Fig. 3 SumiDrill Bodies - XD - INCH Fig. Screw Wrench Insert 056DS BFTX01604N TRX DS BFTX01604N TRX DS BFTX004N TRX DS BFTX004N TRX DS BFTX004N TRX DS BFTY006 TRD DS BFTY006 TRD DS BFTY006 TRD DS BFTY006 TRD DS BFTX0506N TRD DS BFTX0506N TRD DS BFTX0506N TRD DS BFTX0506N TRD DS BFTX03584 TRX DS BFTX03584 TRX DS BFTX03584 TRX DS BFTX03584 TRX DS BFTX03584 TRX DS BFTX0511N TRD DS BFTX0511N TRD DS BFTX0511N TRD DS BFTX0511N TRD DS BFTX0511N TRD DS BFTX0615N TRD DS BFTX0615N TRD DS BFTX0615N TRD DS BFTX0615N TRD DS BFTX0615N TRD DS BFTX0615N TRD DS BFTX0615N TRD DS BFTX0615N TRD DS BFTX0615N TRD = USA ed item SumiDrill Bodies - 3XD - INCH Fig. Screw Wrench Insert 056D3S BFTX01604N TRX D3S BFTX01604N TRX D3S BFTX004N TRX D3S BFTX004N TRX D3S BFTX004N TRX D3S BFTY006 TRD D3S BFTY006 TRD D3S BFTY006 TRD D3S BFTY006 TRD D3S BFTX0506N TRD D3S BFTX0506N TRD D3S BFTX0506N TRD D3S BFTX0506N TRD D3S BFTX03584 TRX D3S BFTX03584 TRX D3S BFTX03584 TRX D3S BFTX03584 TRX D3S BFTX03584 TRX D3S BFTX0511N TRD D3S BFTX0511N TRD D3S BFTX0511N TRD D3S BFTX0511N TRD D3S BFTX0511N TRD D3S BFTX0615N TRD D3S BFTX0615N TRD D3S BFTX0615N TRD D3S BFTX0615N TRD D3S BFTX0615N TRD D3S BFTX0615N TRD D3S BFTX0615N TRD D3S BFTX0615N TRD D3S BFTX0615N TRD = USA ed item 504

5 Coolant Through 4XD & 5XD-INCH Fig. 1 Fig. Fig. 3 SumiDrill Bodies - 4XD - INCH Fig. Screw Wrench Insert 056D4S BFTX01604N TRX D4S BFTX01604N TRX D4S BFTX004N TRX D4S BFTX004N TRX D4S BFTX004N TRX D4S BFTY006 TRD D4S BFTY006 TRD D4S BFTY006 TRD D4S BFTY006 TRD D4S BFTX0506N TRD D4S BFTX0506N TRD D4S BFTX0506N TRD D4S BFTX0506N TRD D4S BFTX03584 TRX D4S BFTX03584 TRX D4S BFTX03584 TRX D4S BFTX03584 TRX D4S BFTX03584 TRX D4S BFTX0511N TRD D4S BFTX0511N TRD D4S BFTX0511N TRD D4S BFTX0511N TRD D4S BFTX0511N TRD D4S BFTX0615N TRD D4S BFTX0615N TRD D4S BFTX0615N TRD D4S BFTX0615N TRD D4S BFTX0615N TRD D4S BFTX0615N TRD D4S BFTX0615N TRD D4S BFTX0615N TRD = USA ed item SumiDrill Bodies - 5XD* - INCH Fig. Screw Wrench Insert 056D5S BFTX01604N TRX D5S BFTX01604N TRX D5S BFTX004N TRX D5S BFTX004N TRX D5S BFTX004N TRX D5S BFTY006 TRD D5S BFTY006 TRD D5S BFTY006 TRD D5S BFTY006 TRD D5S BFTX0506N TRD D5S BFTX0506N TRD D5S BFTX0506N TRD D5S BFTX0506N TRD D5S BFTX03584 TRX D5S BFTX03584 TRX D5S BFTX03584 TRX D5S BFTX03584 TRX D5S BFTX03584 TRX D5S BFTX0511N TRD D5S BFTX0511N TRD D5S BFTX0511N TRD D5S BFTX0511N TRD D5S BFTX0511N TRD D5S BFTX0615N TRD D5S BFTX0615N TRD D5S BFTX0615N TRD D5S BFTX0615N TRD D5S BFTX0615N TRD = USA ed item *NOTE: Coolant adapter sleeves for lathes are available upon request. ** 5XD have coolant holes in the back of the drill and no single threaded port 505

6 4XD Side ort - INCH Coolant Through Sumitomo Electric Carbide, Inc. is now offering -L Drill with side port coolant. Due to not all spindles being coolant-thru, the -L allows for customers to use coolant through the side port. Features & Benefits Diameters available in 0.565" to.5000" -L uses inserts (same as style) Available in 4XD style Ød Figure 1 Figure ØDc ØDs SumiDrill Bodies - 4XD Side ort - INCH Screw Wrench Insert ipe lug Fig. 056D4S100-L BFTX01604N TRX X0 0594D4S100-L BFTX01604N TRX X0 065D4S100-L BFTX004N TRX X D4S100-L BFTX004N TRX X D4S100-L BFTX004N TRX X D4S100-L BFTY006 TRD X D4S100-L BFTY006 TRD X04 081D4S100-L BFTY006 TRD X D4S100-L BFTY006 TRD X D4S15-L BFTX0506N TRD X D4S15-L BFTX0506N TRD X04 106D4S15-L BFTX0506N TRD X04 115D4S15-L BFTX0506N TRD X D4S15-L BFTX03584 TRX X04 150D4S15-L BFTX03584 TRX X04 131D4S150-L BFTX03584 TRX X D4S150-L BFTX03584 TRX X D4S150-L BFTX03584 TRX X D4S150-L BFTX0511N TRD X04 156D4S150-L BFTX0511N TRD X04 165D4S150-L BFTX0511N TRD X D4S150-L BFTX0511N TRD X D4S150-L BFTX0511N TRD X04 181D4S150-L BFTX0615N TRD X D4S150-L BFTX0615N TRD X D4S150-L BFTX0615N TRD X04 000D4S150-L BFTX0615N TRD X04 15D4S150-L BFTX0615N TRD X04 50D4S150-L BFTX0615N TRD X04 375D4S150-L BFTX0615N TRD X04 500D4S150-L BFTX0615N TRD X

7 Coolant Through XD & 3XD- Metric Fig. 1 Fig. Fig. 3 Fig. 4 Fig. 5 Fig. 6 SumiDrill Bodies - XD - METRIC ød c L l 1 l ød 1 ød s l s Insert Fig. 130DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS DS = Worldwide Warehouse item SumiDrill Bodies - 3XD - METRIC ød c L l 1 l ød 1 ød s l s Insert Fig. 130D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S D3S = Worldwide Warehouse item

8 4XD & 5XD - METRIC Coolant Through Fig. 1 Fig. Fig. 3 SumiDrill Bodies - 4XD - METRIC ød c L l 1 l ød 1 ød s l s Insert Fig. 130D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S D4S = Worldwide Warehouse item SumiDrill Bodies - 5XD - METRIC 130D5S D5S D5S D5S D5S D5S ød c L l 1 l ød 1 ød s l s Insert Fig D5S D5S D5S D5S D5S D5S D5S D5S D5S D5S D5S D5S D5S D5S D5S D5S D5S D5S D5S D5S D5S3 80D5S D5S D5S D5S D5S D5S D5S D5S D5S D5S D5S D5S Coolant Sleeve** = Worldwide Warehouse item *NOTE: Coolant adapter sleeves for lathes are available upon request. ** : Coolant adapter sleeves sold separately *** 5XD have coolant holes in the back of the drill and no single threaded port 1 SLV0M SLV5M SLV3M SLV40M 508

9 Coolant Through INSERTS SumiDrill Inserts L-Type Fig. 3 L R G-Type Fig. 4 L R H-Type Fig. 5 L R T T T AC100 AC300 ACK300 D L G H L G H L G H L G H L G H L G H L G H L G H 5 Fig. L T R Body D ~ 0594D D ~ 0687D D ~ 0875D D ~ 115D D ~ 1437D D ~ 1750D D ~ 15D D ~ 65D 509

10 Cutting Conditions Coolant Through D M K Work Material Hardness Chip HB Breaker Insert Cutting Speed Feed Rate - IR (Inches per revolution) SFM ø ø1.00 ø ø1.50 ø ø.15 ø.5 - ø.65 <190 G AC L AC N/A Low Carbon 190 ~ 50 G AC L AC N/A 50 ~ 300 G AC L AC N/A Medium Carbon 180 ~ 75 G AC L AC N/A 75 ~ 350 G AC L AC N/A Alloy 00 ~ 350 G AC L AC N/A 300 Austenitic 400 Martensitic 160 G AC G AC G AC G AC Cast Iron H ACK Ductile Iron H ACK S Exotic Alloys 00 ~ 375 G AC N Aluminum alloy G D Copper Alloy G D D M K Work Material Low Carbon Medium Carbon Hardness HB < ~ ~ ~ ~ 350 Alloy 00 ~ Austenitic 400 Martensitic Chip Breaker Insert Cutting Speed SFM Feed Rate - IR (Inches per revolution) ø ø1.00 ø ø1.50 ø ø.15 ø.5 - ø.65 G AC L AC N/A G AC L AC N/A G AC L AC N/A G AC L AC N/A G AC L AC N/A G AC L AC N/A 160 G AC G AC G G AC Cast Iron H ACK Ductile Iron H ACK S Exotic Alloys 00 ~ 375 G AC N Aluminum alloy G D Copper Alloy G D

11 Coolant Through Cutting Conditions 4D 5D M K Work Material Low Carbon Medium Carbon Hardness HB < ~ ~ ~ ~ 350 Alloy 00 ~ Austenitic 400 Martensitic Chip Breaker Insert Cutting Speed SFM Feed Rate - IR (Inches per revolution) ø ø1.00 ø ø1.50 ø ø.15 ø.5 - ø.65 G AC L AC N/A G AC L AC N/A G AC L AC N/A G AC L AC N/A G AC L AC N/A G AC L AC N/A 160 G AC G AC G AC G AC Cast Iron H ACK Ductile Iron H ACK S Exotic Alloys 00 ~ 375 G AC N M K Aluminum alloy G D Copper Alloy G D Work Material Low Carbon Medium Carbon Hardness HB < ~ ~ ~ ~ 350 Alloy 00 ~ Austenitic 400 Martensitic Chip Breaker Insert Cutting Speed SFM Feed Rate - IR (Inches per revolution) ø ø1.00 ø ø1.50 ø ø.15 ø.5 - ø.65 G AC L AC G AC L AC G AC L AC G AC L AC G AC L AC G AC L AC G AC G AC G AC G AC Cast Iron H ACK Ductile Iron H ACK S Exotic Alloys 00 ~ 375 G AC N Aluminum alloy G D Copper Alloy G D