MPS1 NEW HIGH PERFORMANCE SOLID CARBIDE DRILL HIGHER FEED, INCREASED RELIABILITY, REDUCED COST PER HOLE AND LONGER TOOL LIFE

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1 NEW HIGH PERFORMANCE SOLID CARBIDE DRILL HIGHER FEED, INCREASED RELIABILITY, REDUCED COST PER HOLE AND LONGER TOOL LIFE

NEW HIGH PERFORMANCE SOLID CARBIDE DRILL PRODUCTIVITY Increase productivity with higher cutting parameters or obtain longer tool life with existing conditions.

2 NEW HIGH PERFORMANCE SOLID CARBIDE DRILL PRODUCTIVITY Increase productivity with higher cutting parameters or obtain longer tool life with existing conditions. The polished flutes provide the ideal environment for good chip evacuation. ACCURACY The double margin and Tri-Coolant Technology helps to provide high quality hole surface finishes. Increased coolant volume Optimized flow at the margin Faster chip evacuation FLEXIBILITY New AlTiCrN PVD coating technology ensures a long tool life and high productivity in standard and high cutting speeds up to Vc 25 m/min. Suitable in steels, stainless steels and cast iron. 2

PRODUCTIVITY New Coating Technology Zero-µ Surface For excellent welding resistance and low coefficient

New AlTiCrN PVD coating Ensures a long tool life especially at high cutting speeds and feeds.

TOOL LIFE TEST Ø8 MM AT STANDARD CUTTING CONDITION Tool life of was 2.5 times longer.

3 PRODUCTIVITY New Coating Technology Zero-µ Surface For excellent welding resistance and low coefficient of friction resulting in sharp cutting. New AlTiCrN PVD coating Ensures a long tool life especially at high cutting speeds and feeds. Tough Carbide Substrate The excellent chipping resistance ensures a reliable machining process. TOOL LIFE TEST Ø8 MM AT STANDARD CUTTING CONDITION Tool life of was 2.5 times longer. 8 m Conventional Chipping Cutting length (m) 44 m <Cutting Conditions> Work material Hole depth Cutting speed per revolution Coolant Machine DIN C5 4 mm 12 m/min.25 mm/rev W.S.O. Vertical M/C 3

Vertical M/C ACCURACY Oversize hole test - ø8 mm in carbon steel drill produced more consistent and less oversized holes.

4 TOOL LIFE TEST Ø8 MM AT HIGH-SPEED CUTTING CONDITION Tool life of was 4 times longer. Conventional Chipping 77 m Cutting length (m) <Cutting Conditions> Work material Hole depth Cutting speed per revolution Coolant Machine DIN C5 4 mm 2 m/min.35 mm/rev W.S.O. Vertical M/C ACCURACY Oversize hole test - ø8 mm in carbon steel drill produced more consistent and less oversized holes. 4 Oversize Diameter (µ) Conventional Cutting length (m) Entrance Exit Entrance Exit <Cutting Conditions> Work material Hole depth Cutting speed per revolution Coolant Machine DIN C5 25 mm 12 m/min.25 mm/rev W.S.O. Vertical M/C BENEFITS New accumulated Al-Ti-Cr-N based PVD coating. MPS double margin type for accurate and reliable drilling. All drills with through coolant holes as standard. 4

5 UWC DP DOUBLE MARGIN TYPE l/d=3 and 5 l/d=8 Thinning P M K N S H Tolerance (DIN) (mm) Tolerance (Others) (mm) (mm) 3 6 6< 1 1< 18 18< Cylindrical shank type with taper neck 2 Cylindrical shank type ----S/L-DIN-C SIG SIG SIG SIG SIG SIG ----S/L-DIN-C SIG SIG SIG SIG SIG SIG 3 Whistle notch shank type with taper neck 4 Whistle notch shank type ----S/L-DIN (Whistle notch) ----S/L-DIN (Whistle notch) *The coolant hole of ø6 mm or less will be round shape. *SIG : l/d 3 and 5 = 14, 8 = S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C

6 DOUBLE MARGIN TYPE (mm) (l/d) S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C : Inventory maintained. : Non stock, produced to order only.

7 DOUBLE MARGIN TYPE S-DIN S-DIN-C L-DIN L-DIN-C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C

8 DOUBLE MARGIN TYPE 8 (mm) (l/d) S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C : Inventory maintained. : Non stock, produced to order only S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C

9 DOUBLE MARGIN TYPE S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C

10 DOUBLE MARGIN TYPE S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C : Inventory maintained. : Non stock, produced to order only.

11 DOUBLE MARGIN TYPE S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C L8C S-DIN S-DIN-C L-DIN L-DIN-C S-DIN S-DIN-C L-DIN L-DIN-C S-DIN S-DIN-C L-DIN L-DIN-C S-DIN S-DIN-C L-DIN L-DIN-C S-DIN S-DIN-C L-DIN L-DIN-C S-DIN S-DIN-C L-DIN L-DIN-C S-DIN S-DIN-C L-DIN L-DIN-C S-DIN S-DIN-C L-DIN L-DIN-C S-DIN S-DIN-C L-DIN L-DIN-C S-DIN S-DIN-C L-DIN L-DIN-C S-DIN S-DIN-C L-DIN L-DIN-C S-DIN S-DIN-C L-DIN L-DIN-C S-DIN S-DIN-C L-DIN L-DIN-C

12 DOUBLE MARGIN TYPE RECOMMENDED CUTTING CONDITIONS DRILL (3xD, 5xD, 8xD) Work Material Diameter Conditions Hardness P Mild Steel 18HB 1 (6 15).15 (.1.2) 12 (7 17).19 (.12.25) 13 (8 19).23 (.15.3) Carbon Steel 18 25HB 9 (6 14).15 (.1.19) 1 (7 16).18 (.12.24) 11 (8 18).22 (.15.29) Alloy Steel 28 35HB 8 (5 11).12 (.1.14) 9 (6 12).15 (.12.18) 9 (7 14).19 (.15.22) M Stainless Steel 4 (2 5).8 (.6.12) 4 (3 5).9 (.7.13) 4 (3 5).11 (.8.16) K Cast Iron 35MPa 9 ( 6 1).15 (.1.2) 1 (7 11).21 (.12.3) 11 (8 13).25 (.15.35) Ductile Cast Iron 45MPa 8 (5 9).12 (.8.16) 9 (6 1).17 (.1.24) 9 (7 12).21 (.14.28) 8MPa 6 (4 8).9 (.6.12) 7 (5 9).13 (.8.18) 7 (6 1).17 (.12.22) Work Material Drill Diameter Conditions Hardness P Mild Steel 18HB 14 (9 21).27 (.18.35) 16 (1 24).3 (.2.4) 17 (1 25).33 (.2.45) Carbon Steel 18 25HB 12 (9 19).26 (.18.33) 14 (1 22).29 (.2.38) 15 (1 23).32 (.2.43) Alloy Steel 28 35HB 1 (8 15).22 (.18.25) 12 (9 17).24 (.2.27) 13 (9 18).25 (.2.3) M Stainless Steel 5 (4 7).14 (.11.18) 5 (4 7).15 (.12.2) 5 (4 7).16 (.12.22) K Cast Iron 35MPa 12 (9 14).29 (.18.4) 14 (1 16).33 (.2.45) 15 (1 17).35 (.2.5) Ductile Cast Iron 45MPa 1 (8 13).25 (.16.34) 12 (9 15).28 (.18.38) 13 (9 16).29 (.18.4) 8MPa 8 (7 11).2 (14.26) 1 (8 13).23 (.16.3) 11 (8 14).24 (.16.32) Work Material Drill Diameter Conditions Hardness P Mild Steel 18HB 18 (1 25).35 (.2.5) 18 (1 25).38 (.2.55) 18 (1 25).4 (.2.6) Carbon Steel 18 25HB 16 (1 23) 34 (.2.48) 16 (1 23).36 (.2.52) 16 (1 23).39 (.2.57) Alloy Steel 28 35HB 14 (9 18).27 (.2.34) 14 (9 18).28 (.2.36) 14 (9 18).3 (.2.4) M Stainless Steel 5 (4 7).18 (.14.24) 5 (4 7).19 (.15.26) 5 (4 7).21 (.16.28) K Cast Iron 35MPa 16 (1 17).4 (.2.6) 16 (1 17).43 (.2..65) 16 (1 17).45 (.2.7) Ductile Cast Iron 45MPa 14 (9 16).31 (.18.44) 14 (9 16).33 (.18.48) 14 (9 16).35 (.18.52) 8MPa 11 (8 14).25 (.16.34) 11 (8 14).27 (.16.38) 11 (8 14).28 (.16.4) 12

New straight flute design The new straight flute provides a smooth and stable cutting action that gives long tool life.

<Cutting Conditions> Work material : DIN C5 Hole depth : 4 mm Cutting speed : 2 m/min per revolution :.35 mm/rev Coolant : W.S.O.

steels and gives longer tool life than conventional drills.

: Machining Centre Conventional 5 1 15 2 Drill Revolution : Competitor : 16 m/min : 64 min-1 :.

13 New straight flute design The new straight flute provides a smooth and stable cutting action that gives long tool life. CUTTING PERFORMANCE Ø8 MM A straight cutting edge performs better than a wave type edge at high cutting conditions. <Cutting Conditions> Work material : DIN C5 Hole depth : 4 mm Cutting speed : 2 m/min per revolution :.35 mm/rev Coolant : W.S.O. Machine : Vertical M/C Conventional LONGER TOOL LIFE The new MIRACLE SIGMA drill achieved a higher performance when drilling carbon steels and gives longer tool life than conventional drills. Tool life +18% <Cutting Conditions> Work material Hole depth Coolant Machine : Carbon Steel Cf53 : 4 mm : W.S.O. : Machining Centre Conventional Drill Revolution : Competitor : 16 m/min : 64 min-1 :.25 mm/rev : 16 mm/min Drill Revolution : -8L-DIN-C : 22 m/min : 88 min-1 :.35 mm/rev : 38 mm/min Number of drilled parts / hour (pcs.) +4% 3 +38% 3 HIGHER FEED AND SPEED Conventional (mm/min) 2 1 (m/min-1) Conventional 2 1 The new MIRACLE SIGMA drill can run at higher speeds and feeds to achieve an extremely high performance ratio. 13

14 OPERATIONAL GUIDANCE DRILL HOLDING DRILL LENGTH DRILL INSTALLATION INSTALLATION TOLERANCE Adjusting Screw A Thrust bearing type collet chuck holds the drill securely. A x 1.5 Do not clamp on the flutes. Run-out.3mm THROUGH COOLANT TYPE COOLANT HANDLING THIN WORKPIECE INTERRUPTED CUTTING One Process Spindles Through Coolant Revolving Coolant Machine Small particles of swarf will jam in the oil hole of small diameter drills. Always use a fine mesh filter as a preventative measure. If Bending Occurs Lower the feed when drillng the interrupted part. Requires Prior Dirt and dust particles adhere Machining Coolant pressure is approx..5 1MPa (< 5:2 3MPa). to the oil in old coolant and prevent an efficient flow. Regular coolant exchange is recommended. Support the Workpiece Spot face with an end mill prior to drilling. STEPPED HOLES BURRING AND WORKPIECE CHIPPING Divide the two processes. Drill the larger hole first. *A tool for machining both chamfer and spot face can be produced to order. Lower the feed rate by 5% at the end of through cutting. Add a 45 chamfer. Change the point angle. 14

15 NOTES 15

www.mitsubishicarbide.com www.mmc-hardmetal.com GERMANY MMC HARTMETALL GMBH Comeniusstraße 2. 467 Meerbusch Tel + 49 2159 9189 Fax + 49 2159 918966 E-Mail admin@mmchg.de U.K.

16 GERMANY MMC HARTMETALL GMBH Comeniusstraße Meerbusch Tel Fax admin@mmchg.de U.K. MMC HARDMETAL U.K. LTD Mitsubishi House, Galena Close. B77 4AS Tamworth Tel Fax sales@mitsubishicarbide.co.uk SPAIN MITSUBISHI MATERIA ESPAÑA, S.A. Calle Emperador Museros/Valencia Tel Fax mme@mmevalencia.com FRANCE MMC METAL FRANCE S.A.R.L. 6, Rue Jacques Monod 914 Orsay Tel Fax mmfsales@mmc-metal-france.fr ITALY MMC ITALIA S.R.L. Via Montefeltro 6/A, 2156 Milano Tel Fax info@mmc-italia.it RUSSIA MITSUBISHI HARDMETAL OOO LTD. Electrozavodskaya St. 24, build.3, 1723 Moscow Tel Fax info@mmc-carbide.ru POLAND MMC HARDMETAL POLAND SP. Z O.O Al. Armii Krajowej 61, Wroclaw Tel Fax sales@mitsubishicarbide.com.pl TURKEY MMC HARTMETALL GMBH ALMANYA - İZMİR MERKEZ ŞUBESİ Adalet Mahallesi Anadolu Caddesi No: 41-1 / Bayraklı / İzmir Tel Fax info@mmchg.com.tr DISTRIBUTED BY: Teräskonttori Oy Muuntotie 3 Puh: Vantaa info@teraskonttori.fi Myynti: Verkkokauppa Asiakaspalvelu Puh: Order Code: B211E B244E tilaus@teraskonttori.fi Published: (X XXX), Printed in XXX Germany

MHS B137E. Drills for die & mould machining. New smaller diameters ø0.95 ~ ø2.95 up to 30 x D added to the range. Complete series up to ø12.

MHS B137E. Drills for die & mould machining. New smaller diameters ø0.95 ~ ø2.95 up to 30 x D added to the range. Complete series up to ø12. Small diameters now included Solid Carbide for Die & Mould Machining 214.1 B137E s for die & mould machining Innovative drilling in hardened steel by eliminating the need for heat treatment after machining.