GBA. Grooving with 3 Cutting Edges. Smooth Chip Evacuation with Molded Chipbreaker

Transcription

1 G Grooving with 3 Cutting Edges Smooth Chip Evacuation with Molded Chipbreaker Large Lineup of Chipbreakers and Grades Smooth Chip Control with GM Chipbreaker NEW ybrid N620

2 G Grooving with 3 Cutting Edges Smooth Chip Control with Molded Chipbreakers long with Excellent Surface Finish 1 Smooth Chip Control with GM Chipbreaker Smooth Chip Control Due to ump Placement on the Chipbreaker Groove Widths from 1.4 mm Multi-ump Design Center ump and Dent Squeezes to etter Control the Chips elps Modify Chip Shape Front ump: Stabilizes Chip Flow at Low Feed Rates Stable Chip Control During Shouldering and Chamfering Chip Control Comparison (Internal Evaluation) f (ipr) GM Chipbreaker Conventional Molded Chipbreaker Cutting Conditions : Vc = 660 sfm, Edge Width 2.0 mm, Grooving Workpiece : 5120 (Ø1.575") 2 Large Lineup of Newly Introduced ybrid Grade N620 Excellent Surface Finish with Sharp Edge s (Ground Chipbreaker) igh Melting Point ybrid onded Phase Conventional onded Phase Combining the conventional cermet bonded phase (nickel, cobalt) and the special high melting point metallic bonded phase, provides high adhesion resistance to eliminate galling of the workpiece. igh Melting Point Metallic onded Phase 2

3 G s (Inch Size) P Carbon Steel / lloy Steel M Stainless Steel (in) K Cast Iron Ød N Non-ferrous Metals G32_ S itanium lloy G43_ ard Materials ( 40RC) ard Materials ( 40RC) Right-handed Shown Dimensions (in) W rε MEGCO PV7040 MEGCO pplicable oolholders G32 031N Þ 041N Ä Þ 047N Þ 058N Ä Þ 062N Þ Å KG -3 KG -16 KGS -3 KGS N Ä Å 094N Þ 031N Å Þ W ± N Þ 062N Þ Þ 072N Å 078N Þ KG 4-15 KG KGS 4-15 KGS N Þ Þ Ød 094N Þ Þ 097N Þ Þ 105N Å 109N N Å 1N Þ KG 4- KG 22- KG 4- KG 22-5 KGS 4- KGS 22- KGS N Ä 142N Ä 156N Ä 172N Þ 178N Þ KG 4-35 KG KGS 4-35 KGS N Å Dimension shows available grooving depth Þ : U.S. Stock Å : U.S. Stock (R-hand Only) Ä : U.S. Stock (L-hand Only) : World Express (Shipping: 7-10 usiness Days) s sold in 5 piece boxes Rake ngle (α) fter Installment of G (External Grooving oolholders) G32 N N α Grade α Grade 10 PV7040, 10 PV7040, 3

4 G s (Inch Size) P Carbon Steel / lloy Steel M Stainless Steel (in) K Cast Iron Ød N Non-ferrous Metals G32_ S itanium lloy G43_ ard Materials ( 40RC) ard Materials ( 40RC) Right-handed Shown Dimensions (in) W rε MEGCO 078MYN Å pplicable oolholders KG 4-15 KG KGS 4-15 KGS Molded Chipbreaker MY Chipbreaker W ±0.001 Ød 094MYN Þ 1MYN Å KG 4- KG 22- KG 4- KG 22-5 KGS 4- KGS 22- KGS MYN Å KG 4-35 KG KGS 4-35 KGS G32R 031R Þ 047R Þ KG -3 KG -16 KGS -3 KGS -16 Full-R Full-R (Round) rε W ±0.001 Ød 031R Å 047R Þ 062R Å KG 4-15 KG KGS 4-15 KGS KG 4- KG 22- KG 4- KG 22-5 KGS 4- KGS 22- KGS R R KG 4-35 KG KGS 4-35 KGS Dimension shows available grooving depth Þ : U.S. Stock Å : U.S. Stock (R-hand Only) : World Express (Shipping: 7-10 usiness Days) s sold in 5 piece boxes Rake ngle (α) fter Installment of G-MY (External Grooving oolholders) α MYN 1MYN MYN α shows the rake angle at the center of the edge width after installing insert Rake ngle (α) fter Installment of G-R (External Grooving oolholders) R (Full-R) Grade Full-R 10 PV7040, 031R ~ 062R 14 PV7040, 078R ~ 094R 4

5 G s (Metric Size) P Carbon Steel / lloy Steel M Stainless Steel (mm) K Cast Iron Ød N Non-ferrous Metals G32_ S itanium lloy G43_ ard Materials ( 40RC) ard Materials ( 40RC) Right-handed Shown Dimension shows available grooving depth W ±0.001 Ød *1 : he edge width tolerance of G : mm 0.03mm *2 : he edge width tolerance of G : mm 0.00mm *3 : vailable grooving depth is different based on grade Previous Dimensions (mm) W rε MEGCO PV7040 C40 N90 MEG CO PR1115 PVD Coated Carbide G * *2*3 G * Å Å G Å Å Å Å Þ Å Å * Å *3 G Å Å G Å *3 G Å G Å Æ Å Å Ä Þ Å Å Å * Å Þ Å Þ Ä Å Æ Å Å Å Ä Å Å Þ Þ Ä Þ Þ Å Å Þ Ä * Å Þ Å * * Þ Å * Å Ç Ç * Ä Ä Å Ç Ç Ç Ä PR905 PR930 Carbide KW10 pplicable oolholders KG -3 KG -16 KGS -3 KGS -16 KIG -3 (Internal) KIG -16 (Internal) KG KG KGS KGS KG KG KGS KGS Þ : U.S. Stock Å : U.S. Stock (R-hand Only) Ä : U.S. Stock (L-hand Only) : World Express (Shipping: 7-10 usiness Days) Ç : World Express (R-hand Only) Æ : World Express (L-hand Only) 1: KG 4-, KG 22-5, KGS 22-5, KIG 4, KIG 22 2: KG 4-, KG 22-5, KGS 22-5, KG 4-, KG 22-, KGS 4-, KGS 22-, KIG -4, KIG -22 s sold in 10 piece boxes 5

6 G s (Metric Size) NEW P Carbon Steel / lloy Steel M Stainless Steel (mm) K Cast Iron Ød N Non-ferrous Metals G32_ S itanium lloy G43_ ard Materials ( 40RC) ard Materials ( 40RC) Right-handed Shown Dimensions (mm) W rε N620 N6020 MEG CO PR1115 PVD Coated Carbide PR930 pplicable oolholders G F * F F F F F F F 1.75 KG -3 KG -16 KGS -3 KGS -16 KIG -3 (Internal) KIG -16 (Internal) F F 2.50 NEW Sharp Edge W ±0.0mm Ød 1-020F F F F F F 2.00 KG KG KGS KGS F F F F F 3.00 KG -4- KG 22-5 KGS F F F F Ç F 4.50 Ç F 4.80 Ç KG KG KGS KGS Dimension shows available grooving depth *1 : he edge width tolerance of G F : mm 0.00mm : World Express (Shipping: 7-10 usiness Days) Ç : World Express (R-hand Only) s sold in 10 piece boxes 6

7 G s (Metric Size) P Carbon Steel / lloy Steel M Stainless Steel (mm) K Cast Iron Ød N Non-ferrous Metals G32_ S itanium lloy G43_ ard Materials ( 40RC) ard Materials ( 40RC) Molded Chipbreaker GM Chipbreaker Right-handed Shown W ±0.0mm ød 2 Dimensions (mm) W rε N620 N6020 MEG CO PR1115 PVD Coated Carbide PR930 pplicable oolholders GM GM 1.50 Þ GM GM GM 2.00 Å GM 2.30 Ä 0-030GM 2.50 Å KG GM GM GM GM GM Þ NEW KG KG KGS KGS KG 22-5 KGS 22-5 KG KG KGS KGS Molded Chipbreaker MY Chipbreaker W ±0.0mm Ød MY 1.75 Þ KG MY 1.85 Þ MY 2.00 Å Þ Å Å MY 2.30 Ä 0-030MY * MY * MY * MY * Ç 5.0 Ä Å 1 Þ Þ Å 1 Ç Ç 1 KG KGS KGS MY MY Þ Æ Å KG KG KGS KGS Dimension shows available grooving depth *1 : vailable grooving depth is different based on grade Þ : U.S. Stock Å : U.S. Stock (R-hand Only) Ä : U.S. Stock (L-hand Only) : World Express (Shipping: 7-10 usiness Days) Ç : World Express (R-hand Only) Æ : World Express (L-hand Only) 1: KG 4-, KG 22-5, KGS 22-5, KIG 4, KIG 22 2: KG 4-, KG 22-5, KGS 22-5, KG 4-, KG 22-, KGS 4-, KGS 22-, KIG -4, KIG -22 s sold in 10 piece boxes Rake ngle (α) fter Installment of G-GM (External Grooving oolholders) Rake ngle (α) fter Installment of G-MY (External Grooving oolholders) α α α GM GM GM GM GM MY MY MY α shows the rake angle at the center of the edge width after installing insert α shows the rake angle at the center of the edge width after installing insert 7

8 G s (Metric Size) NEW P Carbon Steel / lloy Steel M Stainless Steel (mm) K Cast Iron Ød N Non-ferrous Metals G32_ S itanium lloy G43_ ard Materials ( 40RC) ard Materials ( 40RC) Right-handed Shown Dimensions (mm) W rε MEGCO PV7040 N620 N90 MEG CO PR1115 PVD Coated Carbide PR905 PR930 Carbide KW10 pplicable oolholders G32R R R KG -3 KG -16 KGS -3 KGS -16 KIG -3 (Internal) KIG -16 (Internal) Full-R Full-R (Round) rε W ±0.0mm Ød R Å Ä KG KG KGS R Ç KGS R Å Ä 0-1R Þ R Å Å R KG KG KGS KGS RF KG KG KGS RF KGS RF RF RF RF Ç 1 KG KG KGS KGS Dimension shows available grooving depth...rf : Sharp Edge ype 1: KG 4-, KG 22-5, KGS 22-5, KG 4-, KG 22-, KGS 4-, KGS 22-, KIG -4, KIG -22 Rake ngle (α) fter Installment of G (External Grooving oolholders) G R (Full-R) α Grade α Grade Grade Full-R 10 N620, N90, PV7040, PR930 KPD001, KPD010 0 KN510, KN Þ : U.S. Stock Å : U.S. Stock (R-hand Only) Ä : U.S. Stock (L-hand Only) : World Express (Shipping: 7-10 usiness Days) Ç : World Express (R-hand Only) Æ : World Express (L-hand Only) N620, C40N, N90, PV7040 PR930, KPD001, KPD N620, N90, PV7040, PR930 N620, N90, PV7040, PR930 s sold in 10 piece boxes 050R ~ 150R 20 KW10 20 KW10 KW10 050R ~ 200R 200R 8

9 G s (Metric Size) P Carbon Steel / lloy Steel M Stainless Steel (mm) K Cast Iron Ød N Non-ferrous Metals G32_ S itanium lloy G43_ ard Materials ( 40RC) ard Materials ( 40RC) Right-handed Shown Dimensions (mm) CN PCD W rε KN510 KN5 KPD001 KPD010 pplicable oolholders G32R KG -3 KG -16 KGS -3 KGS -16 KIG -3 (Internal) KIG -16 (Internal) Edge W ±0.03mm S Ød G32 S = 1.7mm G43 S = 1.9mm Æ Ä Ç Þ Ä KG KG KGS KGS Å Ç KG 4- KG 22- KG 4- KG 22-5 KGS 4- KGS 22- KGS 22-5 Dimension shows available grooving depth...rf : Sharp Edge ype Þ : U.S. Stock Å : U.S. Stock (R-hand Only) Ä : U.S. Stock (L-hand Only) : World Express (Shipping: 7-10 usiness Days) Ç : World Express (R-hand Only) Æ : World Express (L-hand Only) s sold in 10 piece boxes Rake ngle (α) fter Installment of G (External Grooving oolholders) G R (Full-R) α Grade α Grade Grade Full-R 10 N620, N90, PV7040, PR930 KPD001, KPD010 0 KN510, KN N620, C40N, N90, PV7040 PR930, KPD001, KPD N620, N90, PV7040, PR930 N620, N90, PV7040, PR R ~ 150R 20 KW10 20 KW10 KW10 050R ~ 200R 200R 9

10 KG / KGS oolholders KG Right-hand Shown R-hand for R-hand oolholder, L-hand for L-hand oolholder. Fig.1 KGS F1 F1 α h L2 L1 1 3 Right-hand Shown L-hand for R-hand oolholder, R-hand for L-hand oolholder. h α L2 L1 Fig oolholder Dimensions Stock Dimensions Unit R L 1=h 3 L1 L2 F1 Drawing Spare Parts Clamp Set Wrench pplicable s KG 12-3 Þ Þ Þ Þ Þ Þ Þ Þ inch Þ Þ Þ Þ Þ Þ KG 2020K-16 Þ Þ M K22-15 Þ M22-15 Þ Þ K22- Þ M22- Þ K22-5 Þ mm M K M * * * KGSR 12-3 Þ Þ Þ Þ inch Þ Þ Þ Þ KGS 2020K M K22-15 Þ M22-15 Þ K mm M K M K M Dimension shows the distance from the toolholder to the cutting edge. Reference dimension in applicable insert table for available grooving depth. * Short Shank ype Clamp Set : KG LG-RS for Right-hand oolholder, and LG-LS for Left-hand oolholder. KGS LG-LS for Right-hand oolholder, and LG-RS for Left-hand oolholder. LG-16 S G32 Fig.1 F-15 LG-22 S LG-16 S G32 Fig.1 F-15 LG-22 S LG-16LS G32L Fig.2 F-15 LG-22LS G43L LG-16 S G32 Fig.2 F-15 LG-22 S Þ : U.S. Stock : World Express (Shipping: 7-10 usiness Days) External Grooving oolholders KG Short Shank ypes are vailable For NC lathe, KGR2020K- (Overall length 1mm) short shank type KGR (Overall length 100mm) is available. No longer requires the user to cut the shank portion. 10

11 KIG oolholders KIG Ø α F ØD L2 L1 Right-hand Shown L-hand for R-hand oolholder, R-hand for L-hand oolholder. oolholder Dimensions Min. Stock Dimensions ore Dia. Unit R L Ø ØD L1 L2 F * Spare Parts Clamp Set Wrench pplicable s KIG 16-3 Þ Þ inch LG-16 S G Þ Þ LG-22 S F-15 KIG Þ LG-16 S G32 mm Þ Þ LG-22 S Dimension shows the distance from the toolholder to the cutting edge. vailable grooving depth depends on the insert. KIG : Dimension of the applicable insert (G32 ype) : Dimension of the applicable insert (G43 ype) 2.0 mm (Dimension > 2.8mm) 2.8 mm (Dimension 2.8mm) Þ : U.S. Stock : World Express (Shipping: 7-10 usiness Days) Clamp Set : LG-LS for Right-hand oolholder, and LG-RS for Left-hand oolholder. Rake ngle (α) fter Installment of G (External Grooving oolholders) G R (Full-R) α Grade α Grade Grade Full-R +1 N620, N90, PV7040, PR930 KPD001, KPD010-9 KN510, KN N620, C40N, N90, PV7040 PR930, KPD001, KPD N620, N90, PV7040, PR930 N620, N90, PV7040, PR R ~ 150R +11 KW KW10 KW10 050R ~ 200R 200R Rake ngle (α) fter Installment of G-GM (External Grooving oolholders) Rake ngle (α) fter Installment of G-MY (External Grooving oolholders) α α α GM GM GM GM GM MY MY MY α shows the rake angle at the center of the edge width after installing insert α shows the rake angle at the center of the edge width after installing insert 11

12 Recommended Cutting Conditions 1st Recommendation 2nd Recommendation G s (Ground Chipbreaker) Workpiece Carbon Steel lloy Steel MEG CO PV7040 N620 C40 Recommended Grades (Cutting Speed Vc : sfm) N90 MEG CO PR930 PVD Coated Carbide Carbide CN PCD PR Stainless Steel Cast Iron luminum rass PR905 KW10 KN510 KN5 KPD001 (KPD010) ,310 ard materials bove cutting conditions are for external grooving. Set both cutting speed and feed rate 10% lower for internal grooving , , ,620 G O31N ~ 041N ~ (1) (1) (1) (1) G O47N ~ 078N 1... ~ (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (1) f (feed) for Grooving (ipr) (2) f (feed) for urning (ipr) (3) D.O.C. for urning (in) G O94N ~ 109N ~ (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (3) Max G 1N ~ 156N ~ (1) (2) (1) (2) G 172N ~ 188N ~ (1) (2) (1) (2) Notes Wet G s (GM Chipbreaker) Workpiece N620 Recommended Grades (Cutting Speed Vc : sfm) MEGCO GM GM (1) f (feed) for Grooving (ipr) (2) f (feed) for urning (ipr) (3) D.O.C. for urning (in) GM ~ GM 0-030GM ~ GM GM Notes Carbon Steel lloy Steel Stainless Steel (1) (3) Max (1) (3) Max (1) (3) Max (1) (1) (1) (1) (2) (1) (2) (1) (2) (1) (1) (1) (1) (1) (1) Wet bove cutting conditions are for external grooving. Set both cutting speed and feed rate 20% lower for internal grooving. G s (MY Chipbreaker) Workpiece N6020 C40 Recommended Grades (Cutting Speed Vc : sfm) MEG CO PVD Coated Carbide Carbide CN PCD PR930 PR1115 KW10 KN510 KPD001 (KPD010) MY ~ MY (1) f (feed) for Grooving (ipr) (2) f (feed) for urning (ipr) (3) D.O.C. for urning (in) MY ~ MY MY MY ~ MY MY Notes Carbon Steel lloy Steel Stainless Steel (1) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) Wet bove cutting conditions are for external grooving. Set both cutting speed and feed rate 20% lower for internal grooving. KYOCER Precision ools, Inc. 102 Industrial Park Road endersonville, NC Customer Service Option 1 echnical Support Option 2 Official Website Distributor Website mykpti.kyocera.com cuttingtools@kyocera.com KYOCER Precision ools, Inc. 06/17