MFH-RAPT R High Feed Milling Cutter

Transcription

1 MFH-RAPT R High Feed Milling Cutter -MiNi Expanded Lineup New MFH-Mini end mills now available in diameters from to Higher Productivity Double-sided 4-edge inserts will save money and increase productivity MEGACOAT NANO Coating technology increases tool life when machining difficultto-cut materials

2 MFH-RAPT R High feed milling for small diameters and small machining centers -MiNi Reduced Chattering with Convex Cutting Edge Design Cutting force and vibration when approaching the workpiece (D.O.C. = half of cutter diameter) Convex Cutting Edge MFH-Raptor Mini Wide Application Range for Multiple Metalworking Processes Face Milling & Shouldering Slotting Ramping Helical Milling Pocketing Contouring GM chipbreaker is applicable for all above applications 2

3 Great Chip Evacuation Economical double-sided 4-edge insert MFH-Mini High Quality Surface Finish Chips properly ejected outward Conventional High Feed Cutter Chip Biting in the Workpiece Chips clinging to the insert Multi-Edge Design for Efficient Machining Case Study MFH-Mini MFH-Raptor MFH-Mini Precipitation Hardened Stainless Steels 5 MFH1000-W T47 2 MFH1000-W T Aircraft Part Vc=390sfm fz=0.024ipt D.O.C. ae=0.028 max0.984" Dry MFH1000-W T47 (4 inserts) LOGU030310ER-GM (PR1535) 1.8 Times the Machining Productivity PR1535 Competitor A (5 inserts) Machining Efficiency 55pcs Machining Efficiency 100pcs PR1535 maintained good edge condition and stable machining after 100 pcs. (User Evaluation) New Grades for Difficult-to-Cut Material Newly Developed Tougher Substrate Stable cutting prevents insert fracturing Good for high efficiency machining TiN Smooth & less adhesion -AI2O3 Oxidation and wear resistant For Ni-base heat resistant alloy and martensitic stainless steel High heat resistance and wear resistance with CVD coating Improved stability due to thin film coating technology Special Interlayer Prevent peeling of coating layer TiCN Frictional wear resistant CA6535 Layer structure of MEGACOAT NANO PR1535 For titanium alloy and precipitation hardened stainless steel Stabilized milling operation and long tool life with Kyocera's MEGACOAT NANO coating technology Improved stability due to thin film coating technology 3

4 MFH-Mini End Mill (Inch Sizes) (Standard Shank) MFH-Mini End Mill (Inch) Shank Weldon Standard Cylindrical Long Dimensions (in) Ramping Max. Angle Rake Angle Revolution Part Number ØD ØD1 Ød L S A.R. R.R. (min -1 ) MFH 0625-W T-3 Þ , W T-4 Þ , W T47 Þ , W T47 Þ , W T-5 Þ , W T-5 Þ ,400 Stock No. of MFH 0625-S T-6 Þ , S T65 Þ , S T-7 Þ , S T-8 Þ ,400 Coolant Hole Figure Weight (Kg) Þ : U.S. Stock MFH-Mini End Mill Spare Parts (Inch) Part Number MFH 0625-W T W T W T W T W T W T-5 MFH 0625-S T S T S T S T-8 Clamp Screw Recommended Cutting Conditions P7 Spare Parts DTPM Wrench Anti-seize Compound SB-3065TRP DTPM-8 MP-1 Recommended Torque for Insert Clamp 1.2N m SB-3065TRP DTPM-8 MP-1 Recommended Torque for Insert Clamp 1.2N m Applicable See P6 LOGU030310ER-GM Caution with Max. Revolution When running an end mill or a cutter at the maximum revolution, the insert or cutter may be damaged by centrifugal force. Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed 4

5 MFH-Mini End Mill (Metric Sizes) (Standard Shank) MFH-Mini End Mill (Metric) Shank Standard Over Size Weldon Standard Long Shank Dimensions (mm) Ramping Max. Angle Rake Angle Revolution Part Number ØD ØD1 Ød L S A.R. R.R. (min -1 ) MFH 16-S T ß , S T ß , S T ß , S T ß , S T ß , S T ß , S T ß ,400 Stock No. of MFH 17-S T ß , S T ß , S T ß , S T ß , S T ß , S T ß ,400 MFH 16-W T ß , W T ß , W T ß , W T ß , W T ß , W T ß , W T ß ,400 MFH 16-S T-150 ß , S T-160 ß , S T-180 ß , S T-200 ß ,400 Coolant Hole Figure Weight (Kg) ß : World Express (Shipping: 7-10 Business Days) MFH-Mini End Mill Spare Parts (metric) Part Number MFH Clamp Screw Spare Parts DTPM Wrench Anti-seize Compound SB-3065TRP DTPM-8 MP-1 Recommended Torque for Insert Clamp 1.2N m Applicable See P6 LOGU030310ER-GM Caution with Max. Revolution When running an endmill or a cutter at the maximum revolution, the insert or cutter may be damaged by centrifugal force. Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed Recommended Cutting Conditions P7 5

6 MFH-Mini Modular End Mill (Inch / Metric Sizes) MFH-Mini Modular Dimensions Ramping Max. Angle Rake Angle Revolution M1 (min -1 ) Part Number ØD ØD1 ØD2 Ød L (mm) H B S A.R. R.R. MFH 0625-M8-03-2T Þ M8xP , M T Þ M10xP , M T Þ M12xP ,400 inch 1000-M T Þ M12xP , M T Þ M16xP , M T Þ M16xP ,400 Stock Unit No. of MFH 16-M T ß M8xP , M T ß M8xP , M T ß M8xP , M T ß M10xP , M T ß M10xP , M T ß M10xP , M T ß mm M10xP , M T ß M12xP , M T ß M12xP , M T ß M12xP , M T ß M12xP , M T ß M16xP , M T ß M16xP ,400 Coolant Hole Þ : U.S. Stock ß : World Express (Shipping 7-10 Business Days) MFH-Mini Modular End Mill Spare Parts Part Number MFH Clamp Screw Recommended Cutting Conditions P7 Spare Parts DTPM Wrench Anti-seize Compound SB-3065TRP DTPM-8 MP-1 Recommended Torque for Insert Clamp 1.2N m Applicable See Table Below LOGU030310ER-GM Caution with Max. Revolution When running an end mill or a cutter at the maximum revolution, the insert or cutter may be damaged by centrifugal force. Coat Anti-seize Compound (MP-1) thinly on portion of taper and thread when insert is fixed Applicable Insert Insert Dimensions (in) MEGACOAT NANO CVD Coating Part Number A T Ød W r PR1535 PR1525 PR1510 CA6535 LOGU ER-GM Þ Þ Þ Þ General Purpose : U.S. Stock Available June

7 Recommended Cutting Conditions Cutting Performance (GM Chipbreaker) *When using fine pitch, reduce cutting conditions compared to standard type Recommended Cutting Conditions Chipbreaker Workpiece Material MFH T (MFH16...2T) Recommended Feed Rate / (ipt) *Recommended D.O.C. = Reference Value Recommended Insert Grade / (sfm) MFH T (MFH20...3T) N/A (MFH20...4T) MFH T (MFH25...4T) MFH T (MFH25...5T) MFH T (MFH32...5T) MFH T (MFH32...6T) Carbon Steel 0.008~0.028~ ~0.020~ ~0.031~ ~0.020~ ~0.031~ ~0.020~0.031 CVD MEGACOAT NANO Coating PR1535 PR1525 PR1510 CA ~590~ ~590~820 GM Alloy Steel 0.008~0.028~ ~0.020~ ~0.031~ ~0.020~ ~0.031~ ~0.020~0.031 Die Steel (~40HRC) Die Steel (40~50HRC) Austenitic Stainless Steel Martensitic Stainless Steel Precipitation Hardened Stainless Steel 0.008~0.020~ ~0.016~ ~0.024~ ~0.016~ ~0.024~ ~0.016~ ~0.012~ ~0.010~ ~0.012~ ~0.010~ ~0.012~ ~0.010~ ~0.020~ ~0.016~ ~0.024~ ~0.016~ ~0.024~ ~0.016~ ~0.020~ ~0.016~ ~0.024~ ~0.016~ ~0.024~ ~0.016~ ~0.020~ ~0.016~ ~0.024~ ~0.016~ ~0.024~ ~0.016~ ~520~ ~520~ ~460~ ~460~ ~330~ ~330~ ~520~ ~520~ ~660~ ~390~490 Gray Cast Iron 0.008~0.028~ ~0.020~ ~0.031~ ~0.020~ ~0.031~ ~0.020~0.031 Ductile Cast Iron 0.008~0.020~ ~0.016~ ~0.024~ ~0.016~ ~0.024~ ~0.016~0.024 Ni-base Heat Resistant Alloy Titanium Alloy (Ti-6Al-4V) 0.008~0.012~ ~0.010~ ~0.016~ ~0.010~ ~0.016~ ~0.010~ ~0.012~ ~0.010~ ~0.016~ ~0.010~ ~0.016~ ~0.010~0.016 : Standard Pitch : Fine Pitch : 1st Choice : 2nd Choice Machining with coolant is recommended for Ni-base Heat Resistant Alloy and Titanium Alloy 70~100~ ~200~ ~790~ ~590~ ~490~660 The number in bold font is recommended starting conditions. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation. Machining with CAT30 equivalent, feed rate should be reduced to 25% of recommended cutting conditions Internal coolant is recommended for slotting applications - 100~160~ ~100~160 - Approximate Programming Radius Adjustment Holder Chipbreaker Cutting Edge Angle () Programmable R Unmachined Part (K) Max. Wall Angle MFH -03- GM

8 Ramping / Helical Milling / Drilling Ramping Inch Size Standard & Modular End Mills Description Cutter Dia. Ø 0.625" 0.750" 1.000" 1.250" Max. Ramping MFH -03- Angle tan max Metric Size Standard & Modular End Mills Description Cutter Dia. Ø 16mm 17mm 18mm 20mm 22mm 25mm 28mm 32mm Max. Ramping MFH -03- Angle tan max Recommended ramping angle is max (see chart above for recommended ramp angle) Reduce recommended feed rate by 70% Plunging Formulas Helical Milling L = D.O.C. tan max Helical Milling Min. & Max. Machining Diameter Exceeding Max. Machining Dia. Under Min. Machining Dia. Description Min. Drilling Dia. Max. Drilling Dia. MFH -03-2xøD xøD (Inch) Center Core Center Core Hits Holder Body Keep machine depth per rotation less than max D.O.C. (0.039 ) Use climb milling. (Refer to detail on right) Feed rate should be reduced to 50% of recommended cutting condition (Page 7) Use caution to eliminate incidences caused by producing long chips Drilling Description Max. Drilling Depth (Pd) GM MFH ød Plunging After Drilling It is recommended to reduce feed by 25% of recommendation on Page 7 until Center Core is removed Axial feed rate recommendation per revolution is 0.008ipr while drilling Plunging Insert X (Inch) Max. Width of Cut (ae) LOGU Reduce feed rate to fz0.008ipt when plunging KYOCERA Precision Tools, Inc. 102 Industrial Park Road Hendersonville, NC Customer Service Option 1 Technical Support Option 2 W Official Website W Distributor Website E cuttingtools@kyocera.com KYOCERA Precision Tools, Inc.