PDL025. DLC Coating. High Quality and Long Tool Life for Machining Aluminum

Transcription

1 High Quality and Long Tool Life for Machining Aluminum Achieves Long Tool Life with Hardness Close to that of Diamond Excellent with Aluminum Welding Resistance Large Lineup for Turning, Milling, and Cut-Off Operations

2 Achieves Long Tool Life with Hardness Close to that of Diamond Large Lineup for Turning, Milling, and Cut-Off Operations 1 Long and Stable Tool Life High Hardness with Kyocera s Proprietary Hydrogen-free Properties Tool Life (In-house Evaluation) After Machining 25m Competitor C After Machining 11 m Cutting Conditions: Vc = 1640 sfm, fz = ipt, ap ae = 0.118" 0.197", Dry Cutter Dia. ø1.000" Workpiece: Excellent Excellent with Aluminum Welding Resistance Welding Resistance Comparison (In-house Evaluation) Machined Surface Comparison (In-house Evaluation) Minor Welding Welding Machined Surface is Clouded Competitor D Competitor E Cutting Conditions: Vc = 2630 sfm, fz = ipt, ap ae = 0.118" 0.197", Dry Cutter Dia. ø1.000" Workpiece: 5052 Cutting Length: 57 m Cutting Conditions: Vc = 2630 sfm, fz = ipt, ap ae = 0.118" 0.197", Dry Cutter Dia. ø1.000" Workpiece: 6061 Cutting Length: (48 m), Competitor E (14 m) 2

3 3 Stable Machining Stable Machining Due to Layer with Excellent Peeling Resistance Improved Chip Evacuation Due to High Lubrication Scratch Test: Conditions Comparison with Load 80 N (In-house Evaluation) Competitor F ( ) Chip Even Chips with Small Curl Diameter Carbide (Non-Coated) Peeling Cutting Conditions: Vc = 2630 sfm, fz = ipt, ap ae = 0.118" 0.197", Dry Cutter Dia " Insert BDGT11T304FR-JA Workpiece: Large Tooling Lineup Wide Range of Applications Including Turning, Milling, and Cut-off Operations Turning Case Study Milling Block A5052 Vc = 1480 sfm fz = ipt (Vf = ipm) ap ae = 0.079" ~ 3.150" Wet MEC080R-11-7T (7-Flute) BDGT11T308FR-JA Cut-off has less welding compared to Competitor G and tool life is improved by 1.4 times. Perpendicular walls with excellent surface finish. (User Evaluation) 3

4 Turning Inserts (Positive) Minute Depth of Cut Low Feed Minute Depth of Cut / Mirror / Mirror / Mirror / Mirror Relief I.C. Thickness Hole Corner Diameter R (rε) CCGT MP-CF MP-CF < CCGT MP-CF MP-CF < CCGT 21502MFP-SK 21505MFP-SK 1/4 3/ < 2151MFP-SK <1/64 CCGT 32502MFP-SK 32505MFP-SK < 3251MFP-SK <1/64 CCGT 21502MP-CK 1/4 3/ MP-CK < CCGT 32502MP-CK 32505MP-CK < CCGT 3251AH 1/ AH 1/32 CCGT A A3 1/ A3 1/32 CCGT A A3 1/2 3/ / A3 1/32 CCET ML-F ML-F ML-F < 11091ML-F <1/64 CCET ML-F ML-F < 14111ML-F <1/64 CCET MF -U 21502MF -U 1/4 3/ MF -U < CCET MF -U 32502MF -U 32505MF -U < 3251MF -U <1/64 DCGT 21502MP-CF 1/4 3/ MP-CF < DCGT 32502MP-CF 32505MP-CF < DCGT 21502MFP-SK 21505MFP-SK 1/4 3/ < Minute Depth of Cut Low Feed / Mirror / Mirror / Mirror I.C. Thickness Hole Diameter Corner R (rε) Relief DCGT 21502MP-CK 1/4 3/ MP-CK < DCGT 32502MP-CK 32505MP-CK < DCGT 3251AH 1/ AH 1/32 DCGT A A3 1/ A3 1/32 DCET MR-F 21502M -F 1/4 3/ M -F < 2151M -F <1/64 DCET MR-F 32502M -F 32505M -F < 3251M -F <1/64 DCET MFR-U 21502MF -U 1/4 3/ MF -U < DCET MFR-U 32502MF -U 32505MF -U < 3251MFR-U <1/64 TCGT A A3 1/4 1/ / A3 1/32 VPGT 2202MP-CF 1/4 1/ MP-CF < VPGT MP-CK 3/16 3/ MP-CK < VPGT 2202MP-CK 1/4 1/ MP-CK < VCGT 331AH 3/8 3/ /64 / Mirror 2151MFP-SK <1/64 DCGT 32502MFP-SK 32505MFP-SK < 3251MFP-SK <1/64 VCGT 331 -A3 1/64 3/8 3/ A3 1/32 Inserts with corner R (rε) dimension shown with inequality sign (ex: ) indicates minus tolerance of corner R (rε). : U.S. Stock : World Express (Shipping: 7-10 Business Days) 4

5 Turning Inserts (Negative) I.C. Thickness Hole Diameter Corner R (rε) Relief I.C. Thickness Hole Diameter Corner R (rε) Relief CNGG 431AH 1/64 432AH 1/32 DNMG 431AH 1/64 432AH 1/32 CNGG 431 -A3 1/ A3 1/32 TNGG 331AH 1/64 3/8 3/ AH 1/32 CNMG 431AH 1/64 432AH 1/32 TNGG 331 -A3 1/64 3/8 3/ A3 1/32 DNGG 431AH 1/64 432AH 1/32 TNMG 331AH 1/64 3/8 3/ AH 1/32 DNGG 431 -A3 1/ A3 1/32 WNGG 431AH 1/64 3/8 3/ AH 1/32 Right-hand (R) is shown for inserts with angles. : U.S. Stock : World Express (Shipping: 7-10 Business Days) Milling Inserts (for MEC Cutters) BDGT 11T302FR-JA ( ) A T Ød W rε α β 11T304FR-JA / T308FR-JA 1/32 BDGT FR-JA 1/ FR-JA 1/ FR-JA 5/ FR-JA Milling Inserts (for MFWN Cutters) : U.S. Stock ØD T Ød Z rε WNGT FN-AM : U.S. Stock 5

6 Cut-Off Inserts (TKF) W in mm TKF S-16DR ØD max ( ) rε T H Ød θ 125-S-16DR S-16DR With Right Lead 200-S-16DR TKF S S S S S S TKF S-16DR With Right Lead 200-S-16DR TKF S S Right-hand (R) is shown for inserts with angles. : World Express (Shipping: 7-10 Business Days) 6

7 Cut-Off Inserts (GDG) Edge Width (W) in mm Tolerance ( ) rε M L H θ GDG 2020N-005PG N-005PG ± Low Cutting Force 2-Edge 3020N-005PG GDG 2020R-005PG-15D R-005PG-15D ± Lead Low Cutting Force 2-Edge 3020R-005PG-15D Recommended Cutting Conditions : World Express (Shipping: 7-10 Business Days) Turning Chipbreaker Aluminum Alloy Cutting Speed Vc (sfm) Feed Rate f (ipr) Milling (for MEC) Aluminum Alloy Cutting Speed Vc (sfm) Feed Rate f (ipt) Negative A3 1,310 1,640 2, Si 10% or Less AH , SK BDGT Si 10% or Less 660 3, Si 10% or Greater Positive CK CF AH Si 10% or Less A Milling (for MFWN) WNGT Aluminum Alloy Cutting Speed Vc (sfm) Si 10% or Less 660 3,280 Si 10% or Greater Feed Rate f (ipt) F U Cut-Off Aluminum Alloy Cutting Speed Vc (sfm) Feed Rate f (ipr) TKF 660 1, Si 10% or Less GDG 660 1,

8 KYOCERA Precision Tools, Inc. 102 Industrial Park Road Hendersonville, NC Customer Service Option 1 Technical Support Option 2 W Official Website W Distributor Website E cuttingtools@kyocera.com KYOCERA Precision Tools, Inc.