Excellent SHOULDERING with 3-corner insert. Multi milling tool for best results in perpendicular shouldering

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1 Rich Mill Series Multifunctional Shouldering Milling Tool Excellent SHOULDERING with 3-corner insert Multi milling tool for best results in perpendicular shouldering High rake chipbreaker for high speed and high feed machining Strong clamping force for better stability

2 We Create Your Tomorrow! Features High quality High productivity High economics True 90 shouldering operation Strong thick insert and 3-face clamping ensure stable operation even tough conditions Long tool life due to optimized manufacturing process Features of insert Chip breaker - High rake angle - Smooth chip flow Step design - Good chip evacuation - Low cutting force Minor cutting edge - Wiper action for better surface finish Major cutting edge - High rake - Sharpened edge Max. ap - XNKT0: mm - XNKT06: 5.5mm 2-step clearance - Strong clamping - Rigidity improvement Features of chip breakers Chip breaker Insert Cutting edge Applications Features MM ML General Light Medium cutting to roughing General shouldering operation 1 st recommendation Finishing to medium cutting Sharp cutting edge for hard-to-cut material Low cutting force Features of cutter Through coolant system - Longer tool life due to direct cooling distribution to cutting edge - Arbor bolt (coolant) and arbor (coolant) available separately Excellent perpendicularity Excellent chip evacuation Wide chip pocket Simple screw-on system 90 3-face clamping seat Full flat bottom seat Stronger clamping 02_ KORLOY TECH-NEWS

3 Workpiece 42CrMo4 (0HB) Cutting conditions = 2 fz (mm/t) = 0.1 ap (mm) = 3.0 dry Tool Insert XNKT00PNSR-MM PC5300 Cutter PCM63HR-M Machine Vertical M/C Cutting load (N) Comp. A Comp. B Cutting edge α = ß =5 Total depth (mm) Features True positive clearance due to high rake angle u excellent machineability 30µm Workpiece 42CrMo4 (0HB) Cutting conditions = 0 fz (mm/t) = 0.1 ap (mm) = pass ae (mm) = 10.0 dry Tool Insert XNKT00PNSR-MM PC5300 Cutter PCM63HR-M Machine Vertical M/C 1 st pass 2 nd pass 3 rd pass Cutting performance Perpendicularity (µm) P Carbon (C45, HB0) Cutting conditions = 270, fz (mm/t) = 1.0, ap (mm) = 3.0 pass, ae (mm) = 5.0 Competitor = 270, fz (mm/t) = 0.2, ap (mm) = pass, ae (mm) = 5.0 Application Shouldering Tools Insert XNKT00PNSR-MM PC5300 Cutter PCM63HR-M Result Surface finish (shouldering, side face) 2.5 times 60% 1. increased 3.9 min reduction 49.1 Competitor 9. min Competitor P Chip removal rate (cm 3 /min) Alloy (42CrMo4, HB0) Machining time (min) Cutting conditions = 2, fz (mm/t) = 0.125, ap (mm) = Finishing 0.5 / Roughing 7.0 Competitor = 2, fz (mm/t) = 0.125, ap (mm) = Finishing 0.5 / Roughing 7.0 Application Facing Tools Insert XNKT00PNSR-MM PC5300 Cutter PCM63HR-M Result Surface roughness 1.4 times 45% 0 ea increased 1.1 µm increased Competitor 10 ea Competitor 3.29 µm Competitor Workpiece (ea) Surface roughness (RMAX) Competitor _03

4 We Create Your Tomorrow! Application guideline for grade Workpiece P M K Carbon Alloy Stainless Cast iron Chip breaker Grade First choice MM MM ML ML Second choice ML ML - MM High speed machining PC3600 PC3600 PC5300 PC6510 General machining PC PC5300 PC PC5300 Interrupted machining PC PC PC PC Recommended cutting conditions 3000 type P M K Workpiece Steel Stainless Cast iron Grade 00 type Cutting conditions Cutting conditions fz (mm/t) max ap (mm) Inserts fz (mm/t) max ap (mm) Inserts PC PC PC PC XNKT0605 PNSR - MM PC PC PC Recommended maximum cutting condition: vc = 3m/min, fz = 0.5 mm/t according to cutting environment P M K Workpiece Steel Stainless Cast iron Grade Cutting conditions Cutting conditions XNKT0605 PNER-ML fz (mm/t) max ap (mm) Inserts fz (mm/t) max ap (mm) Inserts PC PC PC PC XNKT00 PNSR - MM PC PC PC Recommended maximum cutting condition: vc = 3m/min, fz = 0.7 mm/t according to cutting environment XNKT00 PNER-ML Cutting condition for plunging Type Cutter diameter Ø Ø21 Ø25 Ø26 Ø32 Ø33 Ø Ø Ø63 Ø0 Ø100 Ø125 ae (Radial depth Max. step of cut) step ae 04_ KORLOY TECH-NEWS

5 Cutting condition for ramping and helical operation Ramping Lmin Helical cutting Direction ØD ap Pitch Ød Ramping Helical cutting Type Designation Tool Dia. ØD Angle ɑ Lmin Min. machining diameter Ød Max. pitch Max. machining diameter Ød Max. pitch PCMHR PCMHR PCM63HR PCM0HR PCM4100HR PCM4125HR PS PS PS PS PS PS If is used for ramping or helical cutting inner coolant / air pressure is required L min = ap (mm) (calculated with ap=5mm) tan ɑ Cutting condition for slotting and shouldering Slotting (ap 3mm step, Ø63) Shouldering (ap 3mm step, Ø63) 0 Stainless 0 0 Mild Mild 90 Stainless Carbon fz (mm/t) fz (mm/t) fz (mm/t) fz (mm/t) 0 0 Alloy 0 0 Carbon Cast iron Alloy fz (mm/t) fz (mm/t) fz (mm/t) fz (mm/t) _05

6 We Create Your Tomorrow! Applicable inserts (mm) XNKT 0605PNSR-MM 0605PNER-ML 00PNSR-MM 00PNER-ML Dimensions (mm) PC6510 PC PC5300 Cutter type Designation PC3600 Grade ℓ d t r d1 a Configuration ℓ a r t : Stock in Europe : Stock in Korea : Order-made item PCM00 90 AR : -5 RR : (mm) Designation Stock PCM HR HR-M HR HR-M 63HR 63HR-M 0HR 0HR-M 4100HR 4100HR-M 4125HR 4125HR-M ØD ØD2 Ød Ød1 Ød2 Ød3 a b E F ap kg Arbor / arbor bolt SK -FMC16 / CB025 Applicable inserts: XNKT00PNSR-MM, XNKT00PNER-ML Arbor bolt (coolant) and arbor (coolant) sold separately Parts 00 type Screw Wrench FTNA0 TW15S 06_ KORLOY TECH-NEWS SK -FMC / CB1025 SK -FMC27 / CB1230 SK -FMC32 / CB1630 SK -FMC / CB : Stock in Europe : Stock in Korea : Order-made item

7 PS Fig. 1 Fig AR : -5 RR : (mm) Designation Stock ØD Ød l L ap kg Fig. PS 30HR-2S HR-2L HR-2S HR-2L HR-2S HR-2L HR-3S HR-3L HR-2S HR-2L HR-3S HR-3L HR-2S HR-2L HR-3S HR-3L HR-3S HR-3L HR-4S HR-4L HR-4S HR-4L HR-3S HR-3L HR-4S HR-4L HR-4S HR-4L HR-4S HR-4L HR-5S HR-5L Applicable inserts: XNKT0605PNSR-MM, XNKT0605PNER-ML : Stock in Europe : Stock in Korea : Order-made item Parts Screw Wrench 3000 type FTNA0306 TW09S _07

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