Aero Mill. High speed & high efficiency of Aluminum alloy milling tool. No: Features

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1 No:159-2 High speed & high efficiency of Aluminum alloy milling tool Aero Mill Features Light Aluminum Body. Weight : 50% of steel body. High speed cutting, low power machine. Easy handling. Aluminum precision cutting tool. Rigid Body adopting high tensile aluminum. Locator for excellent durabililty. Tungsten carbide tool and PCD tool available. High rake angle : low cutting resistance. Banlance level : G2.5

2 Aero Mill Blade Wiper Blade Facing PCD Wiper PCD Facing Balance adjusting Screw Tungsten carbide Cartridge Chip cover Aero Mill, preventing overload on the axis, is suitable for all kinds of high speed processing. The use of insert-based and bladebased cutters allows a wider range of tooling. From finishing to roughing application available thanks to wide chip pocket area. High tensile aluminum alloy body guarantees Excellent performance. Chip cover protect the body from the breakage of chip action. Inner Coolant System The coolant injection is directed toward the cutting area of the insert, in order to guarantee higher chip evacuation performance and a superb cooling effect. Coolant bolt for under diameter 160mm, coolant cover for over diameter 200mm. Note - Extra charge for the coolant bolt and cover. - Through coolant type arbor applicable only. COOLANT BOLT COOLANT COVER Ø 63 ~ Ø 160(mm) Over Ø 200(mm) 2

3 Application D.O.C Cutting speed Max R.P.M. Diameter Ø 80 Ø 100 Ø 125 Ø 160 Ø 200 Ø 250 Ø 315 Max. R.P.M. 16,000 15,000 12,500 10,000 8,000 6,500 5,000 Surface finish Machine : PCV620 CUTTER : APD100R-A6Z (6 tooth) S=5000 rpm V=1570m/min F=3000mm/min f=0.1mm/tooth d=0.5mm WORK : A6061 INSERT : CDEW1204R-XCF(H01) V=5200 sfm F=120 inch/min f=0.004 ipt d=0.02 inch Rmax : 2.1µm Rz : 1.6µm Ra : 0.3µm 3

4 APD(M)000-A CUTTER Ø D Ø D1 Ø d a b E F tooth R L APD 080R/L-A6Z R/L-A6Z R/L-A8Z R/L-A10Z R/L-A12Z R/L-A16Z R/L-A18Z Ø D Ø D1 Ø d a b E F tooth Weight R L (kg) APDM 080R/L-A6Z R/L-A6Z R/L-A8Z R/L-A10Z R/L-A12Z R/L-A16Z R/L-A18Z Weight (kg) of Aero Mill APD ( M ) 100R A6Z AERO MILL Approach angle Insert relief angle Not shown : Inch type M : Metric type Cutter diameter Hand of tool(r/l) A : Cartridge+Insert type B : Blade type Number of tooth 4

5 APD(M)000-B CUTTER Ø D Ø D1 Ø d a b E F tooth R L APD 080R/L-B6Z R/L-B6Z R/L-B8Z R/L-B10Z R/L-B12Z R/L-B16Z R/L-B18Z Ø D Ø D1 Ø d a b E F tooth Weight R L (kg) APDM 080R/L-B6Z R/L-B6Z R/L-B8Z R/L-B10Z R/L-B12Z R/L-B16Z R/L-B18Z Weight (kg) 5

6 INSERT TYPE H01 Finish Insert Rough CDEW1204R-XCF DP150 DP200 DP2200 Facing insert Finish Rough CDEW1204R-XAF DP150 DP200 DP2200 Wiper insert Finish Rough CDEW1204R-XAW, Non BLADE TYPE DP150 DP200 DP2200 Facing blade Finish Rough BAPD-XAF DP150 DP200 DP2200 Wiper blade Finish Rough BAPD-XAW, Non Cutting edge locating Tungsten carbide & PCD insert PCD facing, PCD wiper insert 6

7 Parts Cartridge Chip cover Screw Wrench Chip cover Insert Adjust Cartridge Insert Cartridge LAPDR-AJ CAPDR-AJ PTMA0411 FTNA0411 AZ0514 BHA0616 TW15S HW50 Coolant part Diameter Type Shape Note Ø 80 CBP080-IN/MM Ø 100 CBP100-IN CBP100-MM-1 Ø 125 COOLANT BOLT CBP125-IN CBP125-MM-1 Ø 160 CBP160-IN CBP160-MM Ø 200 CCP200 Ø 250 COOLANT COVER CCP250 Ø 315 CCP315 How to choose : CBP100-IN for APD - Ø 100, CBP100-MM for APDM - Ø 100, None for applicable to both type. Extra Charge Extra Charge Safety instruction Do not touch the tools with bare hand. Wear safety glasses or face cover. Make appropriate tool substitution. Be careful when you handle hot and acute chips. Use special tools for chip removal. Be equipped with fire extinguisher in case of fire. Clamp workpiece tightly. Apply recommended cutting condition for your safe and efficient operation. 7

8 Customer s manual How to assemble the AEROMILL 1. Place Adjust screw in Cutter Seat. 2. Insert Cartridge to Adjust screw in Cutter Seat. 3. Insert Cartridge screw and joint right direction by 10Nm. 4. Place Insert on the Cartridge and joint them together by 5Nm. How to adjust run-out of the AEROMILL 1. Clean the measuring instrument and set the position of the cutter. 2. Release Cartridge screw first, then joint slightly by 2Nm. 3. Rotate the Adjust screw right direction and adjust it up to 5µm (dial gage). 4. Joint Cartridge screw tightly by 10Nm. 5. Adjust it to the zero tolerance by rotating Adjust screw to the right direction. When you rotate Adjust screw to the right direction, inserts move to upper direction. Notice 1. Please use OHP film to protect PCD insert and blade when you adjust tolerance. It can cause chipping during adjusting run-out. 2. Please rotate the adjust screw to right direction only. When you exceed zero tolerance, should release cartridge screw first and rotate adjust screw to left direction, then rotate it to right and adjust again. HEAD OFFICE , Seocho 1-Dong, Seocho-Gu, Seoul, Korea TEL: FAX: , WEB: CHEONGJU FACTORY 53-16, Songjeong-Dong, Hungduk-Gu, Chengju, Chungcheongbuk-Do, Korea TEL: FAX: export@korloy.com JINCHEON FACTORY 767-1, Guangheawon-Ri, Guangheawon-Myon, Jincheon-Gun, Chungcheongbuk-Do, Korea TEL: FAX: July. 2005