we cut faster Vertical Machining Center MV204II series

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Hubert Chapman
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1 we cut faster Vertical Machining Center MV24II series From : October 24

2 we cut faster Maximum capacity and performance in a very compact working envelope 1

3 OUTLING MV24II series P & PD models FANUC 18iM-B (F) HEIDENHAIN itnc53 (T) Traverses X = 1,2 mm Y = 6 mm Z = 61 mm Rapids 32 m/min, Axes acc. at 5 / 5 / 6 m/s 2 Spindle : Made by SKF with BIG-PLUS dual contact nose system, rigid & highly reliable with venous driving systems: From economic 18.5 kw, 9, min -1 belt driving spindle to state-of-the-art 3 kw, 2, min -1 split spindle (NO. 4 taper), also available with extreme heavy duty, high torque 764 Nm spindle(no.5 taper) -see P.9-P.13 ATC: 24 (std.) / 32, 48 (opt) --- 4Taper ATC: 3 (std.) Taper Standard features : - 2 Bar through spindle coolant - Universal swarf management system including auto-flush, Y axis rear auger and chip conveyor - Fourth axis preparation M/C dimensions : 2.65 m (W) x 2.2 m (D) Probably the most compact vertical machining center in the world occupying 3% less space than most other machines. E model FANUC im-c only Same as P model with the following differences : - Model: MV24IIE / 9 9, min -1, 18.5 kw, 157 Nm (F) Belt - Model: MV24IIE /, min -1, 18.5 kw, 118 Nm (F) Belt - 4 m / s 2 axes acc. 2

4 FRAME Heavy duty cast iron construction with cross traverse linear ways spaced at 1, mm which is the widest span in the world compared with other vertical machining centers of the same specification. - Minimum saddle overhang - Machine weight at 8 tons 1 mm 3

5 4 we cut faster

4 taper), also available with extreme heavy duty, high torque 764 Nm spindle(no.5 taper) -see P.9-P.13 ATC: 32 (std.), 48 (opt) -------- 4Taper ATC: 3 (std.

6 OUTLING MV24IIL series LP & LPD models FANUC 18iM-B (F) HEIDENHAIN itnc53 (T) Traverses X= 1,5 mm Y= 66 mm Z=61 mm Rapids 32 m/min, Axes acc. at 4 / 4 / 6 m/s 2 Spindle : SKF made reliable high rigid spindle with venous driving systems: From 3 kw, 1, min -1 belt driving spindle to state-of-the-art 2, min -1 split spindle (NO. 4 taper), also available with extreme heavy duty, high torque 764 Nm spindle(no.5 taper) -see P.9-P.13 ATC: 32 (std.), 48 (opt) Taper ATC: 3 (std.) Taper Standard features : - 2 Bar through spindle coolant - Universal swarf management system including auto-flush, Y axis rear auger and chip conveyor - Fourth axis preparation M/C dimensions: 3.7 m (W) x m (D) Probably the most compact vertical machining center in the world occupying 3% Less space than most other machines. 5

7 FRAME - Machine weight at 1 ton (No. 5 Taper) - Weight of tools and magazine are direct transfer to machine base to minimize the vibration and column torsion - Roller type #45 linear ways on Y axis (Shown No.5 taper M/C) 6

Size 45 heavy duty linear ways, runner block unit with two front lubrication units - 2, km travel

8 we cut faster Heavy duty ø45 mm pretensioned ball screws, directly coupled with AC servo motors, achieve consistent high accuracy. Size 45 heavy duty linear ways, runner block unit with two front lubrication units - 2, km travel before re-lubricating. The lubrication oil is only for the ball screws, consumption is a minimal 3 L for 9 days, 8 hours operating. Green - Environmentally Friendly Machine Concept. 7

9 PRCISE CONSTRUCTION We calibrate the ball screws alignment within 5µm. HEIDENHAIN linear scales on X, Y, Z are also available as option, to maintain highest accuracy against thermal expansion. 8

10 we cut faster For both FANUC & HEIDENHAIN SKF MADE BELT SPINDLE ( 4 TAPER ) 9, min -1, 18.5 kw, 157 Nm, model E or, min -1, 18.5 kw, 118 Nm, model E 1, min -1, 3 kw, 191 Nm, model P MV24IIE/9 TORQUE Nm Power Torque 157 Nm (S6~4%) 7 Nm (S1) kw (S1) FANUC (9, RPM) 18.5 kw (S6~4%) POWER kw MV24IIP & MV24IILP/1 TORQUE Nm Power Torque 3 kw(s6-4%) 22 kw (S1) 191 Nm (S6-4%) 14 Nm (S1) FANUC (1, RPM) POWER kw MV24IIE/ MV24IIP & MV24IILP/1 9 TORQUE Nm Power Torque 118 Nm (S6~4%) 18.5 kw (S6~4%) 15 kw (S1) 96 Nm (S1) FANUC (, RPM) POWER kw TORQUE Nm Power Torque 3KW(S6-4%) 2 KW (S1) 191 Nm (S6-4%) 7 Nm (S1) HEIDENHAIN (1, RPM) POWER kw

we cut faster For FANUC SKF MADE COUPLING SPINDLE ( 4 TAPER ) 15, min -1, 22 kw, 15 Nm, model P 3 kw, 35 Nm, model PD MV24IIP & MV24IILP/15 TORQUE Nm 2 18 16 14 1 8 6 4 2 L Power Torque 42 Nm 28 Nm

11 we cut faster For FANUC SKF MADE COUPLING SPINDLE ( 4 TAPER ) 15, min -1, 22 kw, 15 Nm, model P 3 kw, 35 Nm, model PD MV24IIP & MV24IILP/15 TORQUE Nm L Power Torque 42 Nm 28 Nm FANUC (15, RPM) 22 kw (S6~4%) 15 Nm (S6~4%) Nm (S1) 15 kw (S1) H POWER kw MV24IIPD & MV24IILPD TORQUE Nm Power Torque 35 Nm (S6-4%) 239 Nm (S1) Nm 99.3 Nm FANUC (15, RPM) 3 kw(s6-4%) 26 kw(s1) Nm 71.6 Nm POWER kw

HEIDENHAIN (15, RPM) 2 4 6 8 1 158 75 97 POWER kw 4 36 32 28 24 2 16 8 4 14 MV24IIP/2 & MV24IILP/2 TORQUE Power Nm Torque 4

12 For HEIDENHAIN SKF state-of-the-art split spindle 15, min -1, 3 kw, 183 Nm, model P MV24IIP/15 & MV24IILP/15 2, min -1, 3 kw, 183 Nm, model P TORQUE Nm Power Torque 3 kw (S6-4%) 25 kw (S1) 183 Nm (S6-4%) 153 Nm (S1) HEIDENHAIN (15, RPM) POWER kw MV24IIP/2 & MV24IILP/2 TORQUE Power Nm Torque KW (S6-4%) KW (S1) Nm (S6-4%) Nm (S1) POWER kw

13 For both FANUC & HEIDENHAIN SKF MADE BELT SPINDLE ( 5 TAPER ) + ZF GEAR BOX Super high torque up to 762 Nm & cont. power start from 375 min -1 plus higest radial rigidity at 1 N/µm 7,5 min -1, 3 kw, 764 Nm, model 5TG MV24II/5TG & MV24IIL/5TG MV24II/5TG & MV24IIL/5TG TORQUE Nm Power Torque 764 Nm (S6-4%) 3KW(S6-4%) 59 Nm (S1) HEIDENHAIN (ZF) 2 KW (S1) POWER kw TORQUE Nm Power Torque 764 Nm (S6-4%) 56 Nm (S1) FANUC (ZF) 3 kw(s6-4%) 22 kw(s1) POWER kw

14 SPINDLE TRIPLE COOLING CIRCUIT (For 15,min -1 & 2, min -1 ) together with optional sensor stripe compensation & 3 axes linear scales can achieve spindle thermal expansion within 2µm. 13

15 AUTOMATIC TOOL CHANGER Fast & Reliable twin arm tool changer NO.4 TAPER: 24 pos. Magazine 32 pos. Magazine 48 pos. Magazine NO.5 TAPER: 3 pos. Magazine 14

16 we cut faster Ergonomic operator control panel 15 (Shown HEIDENHAIN itnc53)

17 OPERATION Built with operator in mind Full 1,2mm (1,7mm on L series) door opening and table edge to guards at 248mm (only 183mm on L series)-hassle-free loading / unloading. Manual tool load / unload at a convenient distance of 89mm Our attention to small details shows that we care: Chip cleaning during machine running 2.5 Bar powerful wash gun. Documentation & hand tools shelf Chip conveyor & coolant system power plugs 4L lubrication tank 16

we cut faster Probably the best swarf management system available when compared with competitive machines in the same price range Principles Heavy swarf carried by drag type chip

18 we cut faster Probably the best swarf management system available when compared with competitive machines in the same price range Principles Heavy swarf carried by drag type chip conveyor. Light & small swarf overflow through 1. mm &.5 mm filters for nozzle coolant & flushing ; a final 25 µm filter with alarm signal for 2 bar, 5 bar through spindle coolant. 17

19 CHIP MANAGEMENT Fully enclosed splash guard Powerful automatic coolant flushing, 2.5 Bar at 6 L/min (timer setting) : :3 18

we cut faster MV24II P/1 (1,min -1 ) MV24II L/5TG (7,5min -1 ) High Metal Removal

min -1 S = 1, min -1 F = 1,8 mm/min F = 1, mm/min F = 16, mm/min Q = 576 c.

-1 S = 64 min -1 F = 84 mm/min F = 384 mm/min Q = 11 c.c./min Q = 614 c.c./min DRILLING (W/T.

= 88 mm/min F = 9 mm/min F = 2 mm/min TAPPING Tool: M36xP4. M48xP5.

20 we cut faster MV24II P/1 (1,min -1 ) MV24II L/5TG (7,5min -1 ) High Metal Removal Rate FACE MILLING ST6 ALMGSI1 Tool: ø8x6 teeth ø5x8 teeth S = 1, min -1 S = 45 min -1 S = 1, min -1 F = 1,8 mm/min F = 1, mm/min F = 16, mm/min Q = 576 c.c./min Q = 6 c.c./min Q = 2,61 c.c./min END MILLING Tool: ø45x5 teeth S = 24 min -1 S = 64 min -1 F = 84 mm/min F = 384 mm/min Q = 11 c.c./min Q = 614 c.c./min DRILLING (W/T.S.C.) Tool: ø54x2 flutes ø75x2 flutes S = 88 min -1 S = 64 min -1 S = 2, min -1 F = 88 mm/min F = 9 mm/min F = 2 mm/min TAPPING Tool: M36xP4. M48xP5. S = 177 min -1 S = 133 min -1 S = 186 min -1 F = 78 mm/min F = 665 mm/min F = 744 mm/min 19

CUTTING MV24II PD (15, min -1 ) High speed & heavy duty Heavy duty : Plunge milling High Speed 98 78 1 25 2 C

speed : 192 m/min Cutting depth : 5 mm/path, 3 paths Feed : 638 mm/min Cutting Material : ALMGSI 1 : example

seconds Note: "BIG-PLUS" tool shank needed High Accuracy Roundness : 4µm (with scales,option) Surface

) Material : ALMGSI 1 ø1 x 4 mm Tool : Carbide end mill ø x 2 flute Spindle speed : 1, rpm Cutting speed : 377

21 CUTTING MV24II PD (15, min -1 ) High speed & heavy duty Heavy duty : Plunge milling High Speed C ramp angle Cutting Material : ST6 : example Tool : Ø8-5 teeth plunge miller Spindle speed : 765 min -1 Cutting speed : 192 m/min Cutting depth : 5 mm/path, 3 paths Feed : 638 mm/min Cutting Material : ALMGSI 1 : example Tool : Ø16 mm 2 flute end mill Spindle speed : 15, min -1 Cutting speed : 3 m/min Feed : 6, mm/min Time : 54 seconds Note: "BIG-PLUS" tool shank needed High Accuracy Roundness : 4µm (with scales,option) Surface roughness:2.2µm (R max.) Material : ALMGSI 1 ø1 x 4 mm Tool : Carbide end mill ø x 2 flute Spindle speed : 1, rpm Cutting speed : 377 m/min Feed : 2, mm/min Depth of cut :.1 mm 1.25µm -.95µm 3.999mm Peak To Valley=2.2µm Material : ALMGSI 1 Tool : Face cutter ø 8 x 3 blades Spindle speed : 15, min -1 Cutting speed : 2,513 m/min Feed : 4, mm/min 2

22 we cut faster MV24II series Technical data Models MV 24II & MV 24II L Economic Performance 5 Taper MV24II E / 9 MV24II P / 1 MV24II PD MV24II / 5TG MV24II E / MV24II P / 15 MV24II P / 2 MV24II LP / 1 MV24II LPD MV24II L/ 5TG MV24II LP / 15 MV24II LP / 2 MV 24II MV 24II / MV 24II L Technical Data Economic Performance 5 Taper E P /5 9 /1 /15 /2 D TG Work range Table size (mm) 1,2 x 635 1,2 x 635 / 1,7 x 66 Travel X (mm) 1,2 1,2 / 1,5 Y (mm) 6 6 / 66 Z (mm) 61 Spindle nose to table surface (mm) 15 ~ ~ 76 / 19 ~ 8 19 ~ 8 Table load capacity (kg) 1, 1, / 1,5 Feed drive Feed force X (N) 6,283 6,283 (F) 11,31(T) / 11,519 (F) 11,31 (T) Y (N) 6,283 11,519 (F)/ 11,31 (T) Z (N) 11,519 11,519 (F)/ 13,666 (T) Rapid movement X/Y/Z (mm/min.) 32 Acceleration X/Y/Z (m/s 2 ) 4.5 / 4 / / 5.7 / 4.3 (F) 5 / 5 / 6 (T) / 4.5 / 4.9 / 4 (F) 4 / 4 / 6 (T) Dia. & pitch of the ball screw ø45 / P= / / Position accuracy ISO 23-2 / JIS in X/Y/Z (mm).15 /.8 (1).8 /.4 (Linear encoder) (1) Main spindle Spindle model 4 Taper 5 Taper Spindle taper ISO 4 or BT 4 ISO 5 or BT 5 Max. spindle speed 9,, 1, 15, 2, 15, 7,5 Spindle base speed F 1,5 1,5 1,5 1, T - 1,5 1,58 1, Spindle output kw (S6-4%) F T Spindle torque Nm (S6-4%) F Spindle transmission T F Coupling - Coupling Belt Gear box T Split - Spindle diameter (mm) ø7 ø1 Tool changer Tool selection Random Magazine positions / 32 3 Option : 32 / 48 - Max. tool diameter (mm) ø8 ø88 / (ø75 on 32 / 48 magazine) ø5 w/o adjacent tool (mm) 5 2 Max. tool length (mm) 3 35 Max. tool weight (kg) 7 15 CTC time (sec.)

23 TECHNICAL DATA Main spindle (SKF made) 4 Taper Belt spindle : 9, min -1 or, min -1 (E) 1, min -1 (P) Coupling spindle : 15, min -1 Split spindle : 15, min -1 & 2,min -1 5 Taper Belt spindle : 7,5 min -1 Control FANUC -im-c -18iM-B HEIDENHAIN -itnc 53 Black = Both on MV 24II & MV 24II L Blue = MV 24II only. Red = MV 24II L only. = Standard = Option = N / A MV 24II MV 24II / MV 24II L Technical Data Economic Performance 5 Taper E P /5 9 /1 /15 /2 D TG Coolant system Coolant tank capacity (Liter) 56/67 Pump capacity - Nozzle coolant 6 L / min - Through spindle coolant 25 L / min., 2 bar - Wash down 6 L / min Machine size 2,9 32, Height (mm) 2,9 3,1 3,4 3,5 Floor space W x D (mm) 24 / 32 ATC 2,65 x 2,22 / 3,7 x 2,325-2,65 x 3,22 / 48 / 3 ATC 2,65 x 2,22 / 3,7 x 2,88 3,7 x 3,22 Weight (kg) 8,5 ~ 9,1 / 8, ~ 8,6 / 9, ~ 9,6 9,5 x 1,1 Connections Main power 4V / 5 HZ Power consumption F (KVA) T Technical Data FANUC im-c FANUC 18iM-B FANUC 3 ""O"" package (RISC, Data Servo, AI nano HPCC) HEIDENHAIN itnc 53 HEIDENHAIN Option2 ZF Two speed gear box (1 : 1 / 1 : 4) Spindle oil chiller (CO-) Spindle oil chiller (CO-24) 4 taper / 24 position tool magazine 4 taper / 32 position tool magazine 4 taper / 48 position tool magazine 5 taper / 3 position tool magazine Pull stud for BT tooling system 4 th axis preparation Rotary table with fixture I ~ II ø3mm rotary table & tail stock Linear encoder absolute.1 µm Spindle nose thermal compensation package (Z direction < 15 µm) (2) Tool length / breakage measurement Coolant system 2 bar through spindle coolant 5 bar through spindle coolant Coolant wash down & wash gun Chip conveyor Stainless chip pan Work light Machine status light CE & EMC Note : (1) Feed at 3m/min. (2) Package cover following items : Spindle oil chiller, Z axis linear scale & QUASER's software. Standard / Option MV 24 II / MV 24 II L E P D TG 22

24 we cut faster MV24II Series R1 R A E 9/ 2,9 1 2,9 P 15 3,2 2 3,2 PD 3,2 5TG 3,3 3T 48T 32T 22 Z61 Y6 X 74 (DOOR OPEN) R A H BT 4 (QUASER SUPPLY) ISO 4 Ø Ø M16X2.P M16X2.P Ø5 3 Ø75 Ø7 Ø17 Ø22 Ø7 Ø17 Ø

25 H MAX L LAYOUT MV24IIL Series ,1 P 15 3,4 A 2 3,4 PD 3,4 5TG 3,5 24 R1 R925 3T 48T 32T Z Y66 A X H Ø Ø R49 2 M24X3.P M24X3.P BT 5 (QUASER SUPPLY) ISO Ø2 35 Ø7 Ø1 Ø25 Ø1 Ø25 Ø37 24

MV24IIL MV24II series - The new standard for highest C/P value, medium - size vertical center - More than 1,2 M/C installations from 1996-24 (Sep) R 483 TEL: 4-24733326 we cut faster

26 MV24IIL MV24II series - The new standard for highest C/P value, medium - size vertical center - More than 1,2 M/C installations from (Sep) R 483 TEL: we cut faster QUASER MACHINE TOOLS, INC. No. 28-1, Ching Chuan Rd., Chung Yi Village, Ta Ya Hsiang, Taichung Hsien (428), Taiwan Tel : Fax : kate@qmt.com.tw MV-24-E-8-24

- Largest working capacity in a compact foot print - Highest productivity - Highest reliability

- Largest working capacity in a compact foot print - Highest productivity - Highest reliability MK63S SERIES MK63S series is our third generation of MK6S production vertical machining center; Backed up 675 units world wide installations in the past 2 years (1994-214), the MK63S series achieves: -