MV1 SERIES. here for filing! QUASER MACHINE TOOLS, INC. QUASER EUROPE TECHNIC CENTER - SWITZERLAND KUNSHAN QUASER MACHINE TOOLS, INC.
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1 MV1 SERIES QUSER MCHINE TOOLS, INC. ddress: No., Gong th Rd., Youshih Industrial Park, Dajia Dist, Taichung City 7, Taiwan Tel: + 7 Fax: sales@qmt.com.tw Web: QUSER EUROPE TECHNIC CENTER - SWITZERLND ddress: Unterlettenstrasse 1, CH- Widnau Switzerland Tel: Mobile phone: qe@qmt.com.tw KUNSHN QUSER MCHINE TOOLS, INC. ddress: (B) No. 7, Kangzhuang Road, Zhoushi Town, Kunshan City, Jiangsu,P.R. China Tel: 5-1 Fax: qmtc@qmt.com.tw QUSER MERIC MCHINE TOOLS INC. ddress: Southcross Boulevard,Rock Hill, SC, 7, UNITED STTES Tel: Fax: qa@qmt.com.tw 1711 R TEL: -7 Fold here for filing! MV1-E-/1/
2 CONTENTS MV1 SERIES - Unique spindle technology 5-1 TC system 11- Coolant system & Chip management 1-1 Easy operation -1 Precision accuracy 17- Thermal Management 1- MV1 technical data - MV1 layout MV / MV technical data 5- MV / MV layout -1 We build machines in a hybrid way MV MVL Generation I ( ~ 7) C: Cost effect E: Standard P: Performance M: High precision D: Mold processing MV MVL Generation II (7 ~ 1) MV C / E / P / M MV C / D / E / P / M Generation III (1 ~ 17) New! MV1C / E / P Enlarge the machining status observation window dvanced ergonomics operation panel and adjustable operator panel Maintenance door with improved accessibility, suitable for long work piece machining Ceiling wash down achieve better chip management Generation IV Note: The object might be different from the photo of catalogue if there is any specification update. 1
3 MV1 SERIES MV1 C / E / P Travel X / Y / Z: 1 / 57 / 5 (mm) MV C / E / P Travel X / Y / Z: 7 / 5 / 5 (mm) MV M Travel X / Y / Z: 7 / 5 / 5 (mm) MV C / D / E / P / M Travel X / Y / Z: 1, / 1 / 1 (mm) MV M Travel X / Y / Z: / 1 / 1 (mm) FNUC = F SIEMENS = S MITSUBISHI = M HEIDENHIN = T Motor MV1C MV1E MV1P MVC & MVC MVE & MVE MVP & MVP MVM & MVM MVD Spindle code C B B B B C C 1C C B B B B C C C C C C C X / Y / Z () F / / - / / / / / / / / 5.5 / / S.7 /.7 /.1.7 /.7 /.1.7 /.7 / /.7 / /.7 / /.1 /. - M T. /. / - -. /. / /.1 /.5.5 /.5 / /.5 / /.1 /.5.5 /.5 / /.5 / / 5. /
4 K K / K/K K K K Motor type: αii /, (βisvsp--b) Motor type: αii /, (βisvsp--b) Motor type: αii /, (SPM) Motor type: αii /, (SPM) SC-. Motor type: αii /, (βisvsp--b) SC-. Motor type: αiit/, (βisvsp--b) MC-.1R Couping Motor type: αiit / (βisvsp--b) MC-.1R Motor type: αilt /, (SPM) MC-.R Motor type: αiil /, (SPMi), min -1, min -1, min -1 (S-5%) 7 (S-5%) 5 (S-5%) 1 1 (S-%) 1.5 (S-5%).5 (S-5%) 7 (S-%) 1 (S-5%) 1 (S-%) (S-%).5 (S-%) (S1) (S-%) 1 (S1) 11 (S1) 11 (S1) (S1) 7 (S1) , min -1 5 (S-5%) 1 (S-5%).5 (S-%) 1 (S-%) (S1) (S1) 1, min -1, min (S-5%) (S-5%) (S-5%) (S-5%) 11 (S1) (S-%) (S-%) (S1) 1 11 (S1) 7 (S1) (S-5%) (S-5%) 11 (S1) 5.5 (S1), min , min (S-5%) (S-5%) (min.) (min) 1 (S-%).5 (S-%) 1 (S1) (S1) (S-5%) 15 7 (S1) (S-5%) (S1) 5 5 (S-5%) (S1), min -1.5 (S-5%) (S1) Motor type: QNU Motor type: QNU Motor type: QNM Motor type: QNM MC-.1R Motor type: 1PH11 1, min -1 1 (S-5%) 11 (S-%) 17 (S-5%) 1 (S-%) 5 (S1) 1 (S1) , min -1 1 (S-5%) 17 (S-5%). (S-%) 1 (S-%) (S1) 1 (S1) , min -1 (S-5%) (S-5%) (S-%) 5 (S-%) 1 (S1) (S1) , min -1 (S-5%) (S-5%) 5 (S-%) (S-%) (S1) (S1) (S-5%). (S-%) 1 (S-5%) 15 (S-%) 1. (S1) 7 (S1) -1, min Motor type: 1PH1 (Combi kw + ) Motor type: 1PH1 (Combi kw + ) Motor type: 1PH1 SC-. MC-.1R Motor type: 1PH1 Motor type: 1PH1 (combi) Motor type: 1PH (S-%) 1 (S1), min (S-%) 1. (S1) , min -1, min, min -1, min -1, min -1 (S-5%).7 (S-5%) (S-5%) 1 (S-%) 1.5 (S-5%). (S-%) 1.5 (S-5%) (S-%) 11 (S-%) 1 (S-5%) 1 (S-%).5 (S-%).5 (S-%) 15 (S-%) (S1) 17. (S-%) 1 (S1) (S1) 1. (S1) (S1) (S-%) 7 (S1) 1. (S1) (S1) 1 (S1) 1 1. (S1) SC-. Motor type: SJ-V-ZT SC-. Motor type: SJ-V11-ZT-S SC-. Motor type: SJ-VKS-1ZT (min.) 11 (S1) 7 (S1) (min.) 1, min (min.) 11 (min.) (S1) 7.5 (S1), min , min (min.).5 (min.) (S1) 1 75 (S1)
5 Unique spindle technology Re-grease Supply system is designed for stable and Eco friendly by supplying new grease intermittently to the bearing during the high speed rotation. Standard on all models Bearing luburication hole Clean grease Old grease New spindle code SC-. MC-.1R MC-.R Existing spindle GB-.1R SC-.1 GC-.R - Shaft diameter Ø7 / Ø5 Ø / Ø7 Ø / Ø7 Ø7 / Ø5 Spindle Taper ISO- ISO- ISO- / HSK Bearing arrangement < > = << >> < > = < > = Ball bearing type Ceramic Ceramic Ceramic Ceramic Roller bearing type Steel - Steel Ceramic Bearing lubrication Grease packed Grease packed Re-Grease Transmission Spindle Speed,,,, 1,,,, FNUC Spindle base speed 1,5 1,5 1,5 1,5-1,5 1,5 1,5 1, 1, Spindle output power (S-5%) Spindle output torque (S-5%) HEIDENHIN Spindle base speed 1,5 1,5 1,5 1, , - Spindle output power (S-5%) Spindle output torque (S-5%) SIEMENS Spindle base speed 1,5 1,5 1,5 1,5-1,5, - Spindle output power (S-5%) Spindle output torque (S-5%) 1 (1) 1 (1) MITSUBISHI Spindle base speed ,5 1,5 1,5 1,5 - - Spindle output power (min.) Spindle output torque (min.) CTS vailability X X Opt. vailable NC adapting FNUC = HEIDENHIN = SIEMENS = MITSUBISHI = MV1 C MV1 E MV1 P MVC / MV C MVE / MV E MVP / MV P MVM / MV M MVD Note : (1) S-% 1
6 TC system New! TC (std.) TC TC TC TC auto door 11
7 Coolant system & Chip management B MV1 MV / MV MV C E P C E P M D Coolant tank 5L L L B Coolant through spindle - bar - bar bar Opt. C Nozzle coolant bar bar D Wash gun Std. Std. E Chip augers Std. Std. F Chip conveyor Scraper type Opt. Std. Opt. Std. Opt. C G Filtration unit - Opt. - Opt. High-angle telescopic H cover design with Std. - excellent chip I Wash down 1.1 bar bar H D I E F G 1 1
8 Easy operation b c a d a Front door open at d Spindle to front at a convenient - MV1: 7 mm - MV1: 7 mm - MV: mm - MV: 75 mm b - MV: 1,77 mm Larger opening for service or e - MV: 1 mm Table to front-easy access e exchange to auto door for robot - MV1: mm c dvanced ergonomics operation - MV: 1 mm panel and adjustable operator panel - MV: 55 mm 1
9 Precision accuracy Positioning accuracy=1. µm VDI 1 Error (micrometres) VDI VDI 1 - Linear Target (millimetres) Feed rate: 5 mm / min, Value: 1.1 µm Circular Hysteresis Value 1.1 µm Location.º Test Parameters Radius. mm Sample rate 1. Hz Feedrate 5. mm/min Run sequence CCW CW Plane under test XY Test position Start angle º End angle º Overshoot angle º Results Text island height Q =. μm U =.5 μm =. μm S = 1.5 μm E = 1. μm R =.5 μm Machine: MVM Serial No: M5E5 Date: 1: Oct 1 1 By: JCK xis: X Location: QMT U mean:. Ps mean: 1.5 U max: 1. P:. Ps max: 1.5 Pa: 1. Note: The above data is sampled randomly selected from M-model machine. 1. µm/div ISO / ISO ISO STNDRD QUSER STNDRD (MV1/C & /E & /P) (MV/C & /E & /P) (MV/C & /D & /E & /P) (MVM / MVM) Straightness Perpendicularity Positioning accuracy (VDI 1) X. / Full Stroke.1 / Full Stroke.5 /. Y.1 / Full Stroke.1 / Full Stroke.5 /.5 Z.1 / Full Stroke.1 / Full Stroke.5 /.5 X-Y. / 5.1 / 5. /. Y-Z. / 5.1 / 5. /. Z-X. / 5.1 / 5. /. X..1. /.5 Y.1.. /. Z.1.. /. ±.5 ±.5 -ø B ø B... B 5 C Ø.5 C High accuracy machining part by M model, and measuring by (LEITZ) pmmc. Positioning repeatability (VDI 1) Spindle run-out on table surface (for mm distance) X... /. Y... /. Z... /.. /.1 /.5 /.5 Spindle run-out t base.1.. /. (with a test bar mounted) t mm... /. Circularity CW N..1 (. /.)* (Ø mm, F5 & F5) CCW N..1 (. /.)* Note: * Ø mm, F5 Unit: mm The measuring results indicated in this catalog are provided as an example by random selection. 17
10 Thermal Management To meet more and more severe "WORKING CCURCY" requirements, our "THERML MNGEMENT": Heat generate from spindle and spindle motor are quick remove by cooling circuits on spindle housing, spindle motor, motor mounting plate and spindle head, the heat is exchange by large capacity oil chiller, plus thermal compensation function to reduce thermal impact to minimum Coolant through ball screw. Spindle cooling circuit. Motor cooling circuit. Motor mounting block cooling circuit. Oil chiller, BTU. Oil chiller, BTU. Oil chiller, BTU. 1 =Standard =Option =N/ MV1C MV1E MV1P MVC/ MVC 5 Oil chiller:, BTU Oil chiller:, BTU 7 Oil chiller:, BTU Note1:, rpm / Note:, rpm / Note:, rpm / MVE/ MVE MVP/ MVP MVM/ MVM MVD 1 Note1 Note Note Note 5 Note Note Note 7 Note Note1 Note1 Distance Temperarure Distance-Time Min. Distance (mm) Distance T1~T1 Distance Data T1~T1 Data Compensation Before Thermal compensatin on X, Y & Z Read... Unit Time STOP EXIT X1 Y1 Z X Y S1 S fter 1
11 Control: (F)=FNUC (T)=HEIDENHIN (M)=MITSUBISHI (S)=SIEMENS Technical data MV1 MV1 C E P Spindle code C B B B B C C () Work range Table size (mm) x 55 x 55 Travel X / Y / Z (mm) 1 / 57 / 5 1 / 57 / 5 Spindle nose to table surface (mm) ~ ~ Table load capacity (kg) 5 5 Feed drive Feed force X / Y / Z (N), /, / 11,51 (F), /, / 1,7 (S), /, / 11,71 (M), /, / 11,51 (F),7 /,7 /, (T),7 /,7 /, (F),51 /,51 /, (T),7 /,7 / 1, (S) Rapid movement X / Y / Z (m/min) / / / / / / cceleration X / Y / Z (m/s ) / 5 / (F)(M). /. / 5.7 (S) / 5 / (F).5 /.5 /.5 (T) / / (F).5 /.5 / 5.5 (T) 5. /.7 / 5.7 (S) Dia & pitch of the ball screw Ø / P= Ø / P= Ø / P= 1 ccuracy Positioning / Repeatability ISO -. /.. /. JIS ( mm). /.. /. VDI 1. /.. /. Main spindle Spindle Taper BBT BBT,7 /,7 /, (F),51 /,51 / 1, (T),7 /,7 / 1, (S) / / (F).5 /.5 / 5.5 (T) / 5. / 5.7 (S),7 /,7 /, (F) Max. spindle speed,,,,,,, Tool changer Main spindle: (B) spindle (C) spindle Tool selection Random Random Magazine positions (std.) (std.) / (std.) / Max. tool diameter (mm) Ø7. Ø7. Max. tool dia. Due to neighbor pots are empty Ø Ø Max. tool length (mm) Max. tool weight (kg) 1 1 T to T time-iso 171- (sec.) (1) C to C time-iso 171- (sec.) (1).1.1 Coolant system Coolant tank capacity (Liter) 5L 5L Pump capacity - Nozzle capacity 75L / min., bar 75L / min., bar - Coolant through spindle - 5 L / min., bar 5 L / min., bar - Wash down 75L / min., 1.1 bar 75L / min., 1.1 bar Machine size Height (mm),, Floor space W x D (mm) TC,5 x,11,5 x,11 / TC -,5 x,11,5 x,11 Weight (kg), (TC),(TC),(TC),(TC),(TC),(TC),(TC) Connections Main power V / Hz or V / 5Hz V / Hz or V / 5Hz consumption (KV) (F) (S). (M) (F). (T) (F) 1. (T). (S) (F) (T) (S) (F) Note: (1) t Hz, and w/o option TC door. () Only for FNUC control - Machine specification might be different from the catalogue if there is any specification update. / / (F)
12 =Standard =Option =N/ Standard / Option accessories MV1 C E P Spindle code C B B B B C C QUSER mill i < ICC I> Mold machining pack (R) ICC (Look-ahead blocks) Smooth tolerance control Jerk control Machining quality level adjust function FNUC - data server FNUC 1iB <ICC (Look-ahead blocks)> FNUC - data server FNUC high speed processing (Look-ahead blocks) HEIDENHIN TNC HEIDENHIN advanced function set HEIDENHIN TNC SIEMENS D MITSUBISHI M (package ) Taper position tool magazine Taper position tool magazine Taper position tool magazine TC auto door Tooling - BT - ISO & DIN - HSK Pull stud for BT tooling Balance tooling for spindle warm up BBT spindle attachment (Double contact) Oil chiller th axis preparation Ø55mm rotary table & tail stock Remote MPG (1) Transformer () Linear scale Thermal compensation Work probe receive OMI-T Work probe Tool length / breakage measurement Coolant system Coolant wash down / wash gun ir gun Coolant through ball screw Coolant through spindle bar Coolant through spindle bar Coolant through spindle 5 bar Cutter air blast Chip auger External chip conveyor (Scraper type) External chip conveyor (Hinge type) External chip conveyor (Scraper type drum) External chip conveyor (Hinge type drum) Oil-mist collector Bag filtration Filtration unit Documentation (paper) () Total Enclosure Guard (with Top side cover) Foundation bolts & blocks Work light Machine status light CE & EMC () / GB Note: (1) HEIDENHIN as standard. () Transformer as standard or option item will be varied according to control system and power supply condition. () By CD-ROM () Standard for EU area except C type. - Machine specification might be different from the catalog if there is any specification update. Machine Dimensions MV1 Installation dimension 5 11 T TC DOOR Filtration unit 5 Chip Bucket Bag Filtration(opt) R7 Oil-mist collector 7 mm for coolant tank service 11 Table dimension.5 R 5 Door open 7 X Travel 1 R R R EP models C model 11 5 H Z Travel 5 55 Y Travel 57 11
13 Control: (F)=FNUC (T)=HEIDENHIN (M)=MITSUBISHI (S)=SIEMENS Main spindle: (B) spindle (C) spindle Technical data MV / MV MV / MV MV C E P M D Spindle code 1C C B B B B C C () C C () C C C () Work range Table size (mm) x 5 1, x x 5 1, x 1, x Travel X / Y / Z (mm) 7 / 5 / 5 1, / 1 / 1 7 / 5 / 5 1, / 1 / 1 7 / 5 / 5 / 1 / 1 1, / 1 / 1 Spindle nose to table surface (mm) ~ 71 ~ 71 ~ 71 ~ 71 ~ 71 Table load capacity (kg) Feed drive Feed force X / Y / Z (N) F -, /, / 11,51,7 /,7 / 11,51,7 /,7 / 11,51 17, / 17, /,5,5 / 17, / 17, T -,7 /,7 / 1,,51 /,51 / 11,1,51 /,51 / 1, 1,5 /, /, - M, /, / 17, ,5 /,7 S -,7 /,7 /,7 -,7 /,7 / 1, /, Rapid movement X / Y / Z (m/min) / / (F) (M) (S) / / (F) / / (T) / / (F) (T) (S) (F) (T) / / cceleration X / Y / Z (m/s ) F - / / 5 / / / 5 / 1 / 1 /.5 / / Dia. & pitch of the ball screw ccuracy Positioning / Repeatability T - / / 5 / / 5 1 / 1 /.5 - M. /. / S - / / - / 5 / /. / - Ø5 / P = / / (F) Ø5 / P = 1 / 1 / (F) Ø5 / P = / / (M) Ø5 / P = 1 / 1 / Ø5 / P = / / Ø5 / P = / / Ø5 / P = / / (T) Ø5 / P = 1 / 1 / (S) ISO -. /.. /. JIS ( mm). /.. /. VDI 1. /.. /. Main spindle Spindle model Taper Taper Max. spindle speed 1,,,,,,,,,,,,, Tool changer Tool selection Random Random Magazine positions (std.) & (std.) & Max. tool diameter w/o adjacent tool Max. tool length Max. tool weight CTC time ISO 171- (sec.) (1) 5 (F) (M) 5.5 (S) (F) 5 (T) (F).5 (T) 5.5 (S) (F) 5 (T) Coolant system Coolant tank capacity (Liter) L L L Pump capacity (1) - Nozzle coolant 75 L / min., bar 75 L / min., bar - Through spindle coolant - 5 L / min., bar 5 L / min., bar 5L / min., bar - - Wash down 75 L / min., bar 75 L / min., bar Machine size Height (mm),5 /,7,,,5 /,7,5 /,7,7 Floor space W x D (mm) TC, x, /,5 x,, x,15 /, x,, x,15, x,, x, / TC -, x,15 /, x,, x, /, x,, x,15 /, x,, x, /, x,, x, /, x, Weight (kg),-, /,,-, / 7,,-, / 7,, Connections Main power V / Hz or V / 5Hz V / Hz or V / 5Hz consumption (KV) (M) 1 (F) (M) (S) (F) (T) 5 (F) (T) (S) (F) (T) (S) (F) (T) (F) (F) (S) (F) Note: (1) t Hz. () Only for FNUC control. - Machine specification might be different form the catalogue if there any specification update. 5 -
14 =Standard =Option =N/ Standard / Option accessories MV / MV MV / MV MV C E P M D Spindle code 1C C B B B B C C C C C C C QUSER mill i < ICC I> Mold machining pack(r) ICC II (Look-ahead blocks) Smooth tolerance control Jerk control Machining quality level adjust function FNUC - data server FNUC 1iB <ICC (Look-ahead blocks)> FNUC - data server FNUC high speed processing (Look-ahead blocks) HEIDENHIN TNC HEIDENHIN advanced function set HEIDENHIN TNC SIEMENS D MITSUBISHI M (package ) MITSUBISHI M Taper position tool magazine Taper position tool magazine Taper position tool magazine Taper position tool magazine (5) TC auto door Tooling BT ISO & DIN HSK Pull stud for BT tooling Balance tooling for spindle warm up BBT spindle attachment (simultaneous contact) Oil chiller th axis preparation Ø55mm rotary table & tail stock Remote MPG (1) Transformer () Linear scale Thermal compensation Work probe receive OMI-T Work probe Tool length / breakage measurement Coolant system Coolant wash down / wash gun ir gun Coolant through ball screw Coolant through spindle bar Coolant through spindle bar Coolant through spindle 5 bar Cutter air blast Chip auger External chip conveyor (Scraper type) External chip conveyor (Hinge type) External chip conveyor (Scraper type drum) External chip conveyor (Hinge type drum) Oil-mist collector Bag filtration Filtration unit Documentation (paper) () Total Enclosure Guard (with Top side cover) Foundation bolts & blocks Work light Machine status light CE & EMC () / GB Note: (1) HEIDENHIN as standard. () Transformer as standard or option item will be varied according to control system and power supply condition. () By CD-ROM () Standard for EU area except C type. (5) Only for MV coupling spindle - Machine specification might be different from the catalog if there is any specification update.
15 Machine Dimensions MV MV Installation dimension mm for coolant tank service R5 TC DOOR R5 R Installation dimension mm for coolant tank service R5 Chip Bucket TC DOOR R5 R 1C/C/C/C,5 B / B, Chip Bucket 5 Oil-mist collector Filtration unit 5. 5 X travel 7 -X +X Door open= R55 R R C/C/C/C,7 B / B, Oil-mist collector Filtration unit X X travel 1 +X Door open R55 R551 R (TC) (TC) (TC) 7(/TC) 5(TC) Y travel 5 Z travel Y travel 1 Z travel EPM models 1 EPM models C model CD models Pull stud and applicable tools Table dimension BT ISO (7-B) DIN (7-) Ø.7 5 Ø.5 5 Ø1 B tool median point distance W tool weight MOMENT=W*B(1.N-m) MOMENT=W*B(.5N-m) MV MV X 1 Y 5 Q 5 M1X.P Ø7 Ø17 Ø M1X.P Ø7 Ø17 Ø M1X.P Ø7 Ø17 Ø 5 (Please ref. page -) Ø5 W Ø7. B (Please ref. page -) Ø5 W B Q Q X Y H Ø7.
16 Layout We build machines in a hybrid way th axes - Very classic craftsmanship combined with most advanced modern equipments in a clean environment... GV55HB QUSER MCHINE TOOLS, INC. MV1 MV MV 5 5 B 5 5 C D E F 75 5 G H I J K L M N 1 O 7 P 5 Q R S - - B H Y Travel X Travel C D K F G GV55HB+ST55 E M GV55HB+Fixture (MV/MV) P N O I L J R Q ddress: No., Gong th Rd., Youshih Industrial Park, Dajia Dist, Taichung City 7, Taiwan Tel: + 7 Fax: sales@qmt.com.tw Web: QUSER EUROPE TECHNIC CENTER - SWITZERLND ddress: Unterlettenstrasse 1, CH- Widnau Switzerland Tel: Mobile phone: qe@qmt.com.tw KUNSHN QUSER MCHINE TOOLS, INC. ddress: (B) No. 7, Kangzhuang Road, Zhoushi Town, Kunshan City, Jiangsu,P.R. China Tel: 5-1 Fax: qmtc@qmt.com.tw GV55HB+Fixture (MV1) S R V U T P R Q QUSER MERIC MCHINE TOOLS INC. ddress: Southcross Boulevard,Rock Hill, SC, 7, UNITED STTES Tel: Fax: qa@qmt.com.tw 1
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