CNC Double Column Machining Center. SDV-H Series SDV Series.

Transcription

1 CNC Double Column Machining Center

2 Special Patent Design Construction Features The Motion of Z-axis is Supported by 2 Linear Guideways The Motion of Z-axis is Supported by 4 Linear Guideways SIGMA Patent 4 45 Y-axis configured by 3-linear guideways for horizontal and vertical directions that offer greater stability and rigidity for the machine. 3-linear guide patent construction ony-axis 4-linear guide patent construction 45 The spindle head and Z-axis are designed with 4-linear guideways and a box-way construction. During heavy cutting vibrations are eliminated, and during fine cutting inert does not occur, resulting in higher surface accuracy Patents No No No Z-axis linear guideways are roller type. Guideways width 45 mm. Y-axis linear guideways are roller type. Guideways width 65 mm. Spindle center to Y-axis block distance just 355 mm. Z-axis linear gudieways are roller type, guideway width 85 mm.thk-srw series. Spindle center to Z-axis linear guideways distance just 6 mm. Y-axis linear guideways are roller type and configured for horizontal and vertical directions. Spindle center to Y-axis block distance just 315 mm Contents Features Structures Spindle Optional Accessories Human Interface & Splash Guarding Table Dimensions & Accessories Specifications

3 Structures High Precision and Process Stability High Rigidity Structure With heavy load roller type linear guideways equipped with linear blocks to balance the load. Low wear rate, high loading capacity and not easy to warp. Maintains precision against jogging. Machining plane precision ensured. Transmission on all 3 axes equipped with dust and water proofing to increase service life and maintain precision. Beam Structure Machine Base SIGMA CNC Patent Any table width over 2,2 mm is equally supported with 3 linear guideways. Special design for positioning accuracy, loading balance and heat deformation prevention. Welding or casting is custom made to order. For machine models for casting machine bases, please reference machine specifications. Y-axis Ballscrew Support Machine model column distance over 2.5 m. Machine Base Special Design X-axis Ball-Screw Supporter For column distance 2.5 m and higher models or limited to 3 guideways X-axis models. X-axis Gear Transmission Column Distance 2.5 m and higher models Additional X-axis free backlash gear transmission. SIGMA CNC Patent 3 4

4 Spindle Spindle & Transmission Ways Spindle Motor with ZF Gearbox (2 Steps) Double Helical Gear Only available on 6,/ 8, rpm 6,/ 8, rpm Bulit-in Motor Spindle (BT-5/ HSK-A1, 1, rpm) (BT-4/ HSK-A63, 18, rpm) (HSK-A63, 12,~28, rpm Inverter Spindle) Self-made Gearbox Gears Direct-Drive Spindle (6, rpm) Direct-Drive Spindle with ZF gearbox (BT-5, 1, rpm) Available without ZF gearbox Belt Drive Spindle with ZF gearbox (BT-5, 4,/ 6,/ 8, rpm) Self-made Gearbox Gears Direct-Drive Spindle (6, rpm) Belt Drive Spindle with ZF gearbox (4,/ 6,/ 8, rpm) Spindle Torque Motor 26/22 kw BT-5 spindle 8, rpm RATE: (1:3, 1.34:1) with ZF gear box 2k25 Motor 26/22 kw BT-5 direct drive spindle 1, rpm RATE: (1:4, 1:1) with ZF gear box 2k25 FANUC NSK-Built-in motor 18.5/22 kw spindle αb112l/2i Motor 22/18.5 kw BT-5 spindle 4, rpm RATE: (1:6, 1:1.5) with ZF gear box 2k25 Motor 26/22 kw BT-5 spindle 4, rpm RATE: (1:6, 1:1.5) with ZF gear box 2k25 Motor 26/22 kw BT-5 spindle 6, rpm RATE: (1:4, 1:1) with ZF gear box 2k

5 Auto Attachment Head Change System Optional Accessories Auto 5º SIGMA CNC Made Auto 5º Auto 5º Manual Heads Manual 1º SIGMA CNC Made 35º, 45º Head max. 3, rpm Extension Head max. 4,5 rpm (36/ 56 mm) 9º Angular Head 35º, 45º Head max. 3, rpm (Auto Tool Changing) max. 3, rpm Swing Divided Angle Head max. 3, rpm Compartment Types for Heads Extension Head max. 4,5 rpm (36/ 56 mm) 9º Angular Head max. 3, rpm Swing Divided Angle Head max. 3, rpm Manual Head Supporter CTS Coolant Through Spindle System ATC Various Options Column-type head compartment contains 1 head only. Multiple heads compartment contains more than 3 heads. Table-type head compartment contains 1-3 heads only. Available for different tool magazine capacities and tool change requirements. (2/ 3/ 5 bar) Drum Type (24 tools) with Paper Type Filter Chain Type V & H Type (4/ 6/ 8 tools) (32/ 4/ 6 tools) Spindle Thermal Compensation System Auto Tool Length Diameter Measurement & Touch Probe System Keeps spindle displacement within.3 mm. Renishaw TS-27R Renishaw NC4 Blum NT-A3 (A5) Blum TC5 Renishaw RMP

6 Human Interface Our Quality Promise Made by SIGMA CNC Easy to Operate Graphical Interface SIMAGE Made by SIGMA CNC Laser Inspection Ball Bar Test 1. Welcome Page 2. Tool Offset 3. Troubleshooting by Graphical Interface 4. Work Coordinates Measurement 5. G Code List (Special) 6. M-code List (Standard) 7. Manual Head Active and Setting 8. Head Offset Setting 9. AAC Head Status 1 Splash Guarding Glazed Splash Guard Standard Glazed Splash Guard with Telescope Door (3 piece) Optional Full Splash Guard Optional 9 1

7 Work Table Width B Table Dimensions & Accessories Table Size -.1 ø23 T-slot Distance C Tool Shank ø R.5 R ø25 ø69.85 R.5 ø85 ø1 ø2 R1.5 E/C:3 Work Table Length A x45 ø25h7 ø ø x ø25 ø69.85 ø25.7 ø91.25 ø ø37 ø29.1 ø T-slot Dimensions Standard / ø25h x Optional Model No. A B C Number of T-slots ,6 1, 15 x ,4 1, 15 x , 1,4 15 x , 1,4 15 x , 1,7 16 x , 1,7 16 x , 2,2 2 x , 2,7 2 x , 1,7 16 x , 2,2 2 x 1 11 SDV / SDV-H , 2,7 2 x , 3,2 2 x , 3,7 2 x , 2,2 2 x , 2,7 2 x , 3,2 2 x , 3,7 2 x , 2,2 2 x , 2,7 2 x , 3,2 2 x , 3,7 2 x ø25 ø ø25.7 ø91.25 ø /46 +3 MAS 43-P5T-1 ISO 7388/2-B, PS-CAT5 DIN Type A BT-5 ISO 7388/1-5, CAT-5 R / ø21 ø28 ø / DIN Form A 5/56 Unit: mm Layout details for any machine model, please contact SIGMA CNC sales. SDV-H with Auto Attachment Head Change System SDV-HLA Series Working Area of 9 º Right Angle Head A Work Table Width C Standard Accessories Lubrication System Glazed Window-Type Splash Guard Screw-Type Chip Conveyor Link-Type Chip Conveyor Coolant Equipment Spindle Oil Cooler Z-Axis Hydraulic Balance Unit Pneumatic Unit Air Blow for Chip (By M-Code) Work Lamp Auto Power-Off M.P.G. Program End & Alarm Lamp RS-232 Interface Leveling Block And Bolts Tool Kit Work Table Length B D D E-864 E Maintenance and Operation Manual Controller Operation Manual and Electrical Circuit Diagram Inspection List Optional Accessories Auxiliary Table Rotary Table, Index Table 24/ 32/ 4/ 6/ ATC Magazine Capacity Tool Presetter Auto Tool Length Diameter Measurement Auto Touch Probe System Linear Scale Feedback Coolant Through Spindle System 47 F Work Table Width C X-axis Stroke D 25 F 22 Work Table Length B Model A B C D E F G H SDV- 1611HLA 1,2 1,6 1, 1,6 1,5 15 x 6 5 SDV- 211HLA 1,2 1, 2,4 1,5 15 x 6 5 SDV- 2215HLA 1,6 2, 1,4 1,9 15 x 8 1 2,2 SDV- 2219HLA 2, 1,7 2,4 16 x 1 5 SDV- 3215HLA 1,6 1,4 1,9 15 x 8 1 SDV- 3219HLA 2, 1,7 2,4 16 x 1 5 3, 3,2 SDV- 3224HLA 2,5 2,2 2,9 2 x 1 1 SDV- 3229HLA 3, 2,7 3,4 2 x SDV- 4219HLA 2, 1,7 2,4 76/1, 16 x 1 5 SDV- 4224HLA 2,5 2,2 2,9 2 x 1 1 4, 4,2 SDV- 4229HLA 3, 2,7 3,4 2 x SDV- 4234HLA 3,5 3,2 3,9 2 x 15 1 SDV- 5224HLA 2,5 2,2 2,9 2 x 1 1 5, 5,2 SDV- 5229HLA 3, 2,7 3,4 2 x SDV- 6224HLA 2,5 2,2 2,9 2 x 1 1 SDV- 6229HLA 3, 6, 2,7 6,2 3,4 2 x SDV- 6234HLA 3,5 3,2 3,9 2 x 15 1 Working area for other heads or details, please contact SIGMA CNC sales. H G 92.5 Work Table Width C Distance Between Columns A Unit: mm Oil Hole Tool Shank Device Coolant Auto Air Mist Device Coolant Nozzle Angle Remote Control Manual - 35º, 45º, 9º Angle Head, Swing Divided Angle Head, Extension Head AAC-Auto Attachment Head Change - 35º, 45º, 9º Angle Head, Swing Divided Angle Head, Extension Head (For Only) Semi-Auto Head Change, Head Change by Manual Set-up, C-Axis Divided by G-Code Control (For Only) Spindle Thermal Compensation Available with Different Spindle Spec. & rpm Manual Full Splash Guard

8 Specifications SDV-H & Machine models in blue background can order casting or welding machine base, others are welding machine base only. 1. ( )Description is optional accessories. 2.To research and improve, our company reserves the right of changing design and structures at any time, this data is just for reference. Item Model Unit SDV-1611H SDV-211H SDV-2215H SDV-3215H SDV-2219H SDV-3219H SDV-3224H SDV-3229H SDV-4219H SDV-4224H SDV-4229H SDV-4234H SDV-4239H SDV-5224H SDV-5229H SDV-5234H SDV-5239H SDV-6224H SDV-6229H SDV-6234H SDV-6239H X-Axis Travel mm 1,6 2,4 2,2 3,2 2,2 3,2 4,2 5,2 6,2 Y-Axis Travel mm 1,1 1,1 1,5 1,5 1,9 1,9 2,4 2,9 1,9 2,4 2,9 3,4 3,9 2,4 2,9 3,4 3,9 2,4 2,9 3,4 3,9 Z-Axis Travel mm (1,) 76 (1,) (1,2) (1,4) Table Size mm 1,6x1, 2,x1, 2,x1,4 3,x1,4 2,x1,7 3,x1,7 3,x2,2 3,x2,7 4,x1,7 4,x2,2 4,x2,7 4,x3,2 4,x3,7 5,x2,2 5,x2,7 5,x3,2 5,x3,7 6,x2,2 6,x2,7 6,x3,2 6,x3,7 T-slots Dimension mm 22 (24, 28) 22 (24, 28) Table Load Capacity kgs 3, 3,5 5, 7, 5, 8, 1, 12,5 12, 15, 17, 19, 21, 17,5 2, 22,5 25, 25, 27,5 3, 32,5 Distance Between Two Columns mm 1,2 1,6 2, 2,5 3, 2, 2,5 3, 3,5 4, 2,5 3, 3,5 4, 2,5 3, 3,5 4, Distance from Spindle Nose to Table mm 25~1,1 165~925/ 165~1,165 / 27~1,3/ 27~1,27 165~925/ 165~1,165/ 165~1,365/ 165~1,565 / 27~1,3/ 27~1,27/ 27~1,47/ 27~1,67 Spindle Taper, Tool Shank ISO NO.5 (4) BT-5, CAT-5, DIN (BT-4, CAT-4), HSK-A63, HSK-A1 ISO NO.5 (4) BT-5, CAT-5, DIN (BT-4, CAT-4), HSK-A63, HSK-A1 Spindle Speed Range rpm 2~4, (3~6,) (1~1,) (8~8,) (12,~24,) 2~4 (3~6,) (1~1,) (8~8,) (12,~24,) Main Motor Output ( 3 min Rating / Cont ) HP 3 / 25 (35 / 3) 3 / 25 (35 / 3) Rapid Traverse Rate X, Y Axis mm/min 15, (2,) 12, (15,) 1, (12,) Rapid Traverse Rate Z Axis mm/min 12, (15,) 12, (15,) Cutting Feed Rate mm/min 1~5, (1~8,) 1~5, (1~8,) Minimum Input Increment mm/min.1.1 Tool Magazine Capacity pcs (24 / 32 / 4) (24 / 32 / 4 / 6) Max. Tool Diameter / Adjacent Empty Pockets mm Ø125 / Ø 21 Ø125 / Ø 21 Max. Tool Length (From Gauge Line) mm Max. Tool Weight kgs (18 / 2) (18 / 2) Tool Selection Method (ABS, Random Bi) (ABS, Random Bi) Tool Change Time (T-T) (approx) secs 8 (4.5) 8 (4.5) Power Requirement kva 4 (45) 45 (5) 5 (55) 55 (6) 6 (65) Floor Space Requirement mm 7,2x4,8 8,x4,8 8,x6,1 1,x6,1 8,3x6,5 1,7x6,5 1,7x7, 1,7x7,5 13,x6,5 13x7, 13,x7,5 13,x8, 13,x8,5 15,x7, 15,x7,5 15,x8, 15,x8,5 17,3x7, 17,3x7,5 17,3x8, 17,3x8,5 Machine Height from Floor Level mm 4,355 4,25 / 4,83 4,25 / 4,83 / 5,51 / 6,11 Machine Weight (approx) kgs 2, 2,5 23,5 27, 25,5 31,5 34, 36, 36,5 39,5 42,5 45,5 48,5 57,5 61, 64,5 67,5 71,5 74,5 77,5 8,5 CNC Controller Fanuc, Meldas, Siemens, Heidenhain Series etc. Fanuc, Meldas, Siemens, Heidenhain Series etc. Positioning Accuracy mm JIS B6338.1/3, VDI 3441 P.25 JIS B6338.1/3, VDI 3441 P.35 Repeatability Accuracy mm ±.3 ±.5 Item Model Unit SDV-1611 SDV-211 SDV-2215 SDV-3215 SDV-2219 SDV-3219 SDV-3224 SDV-3229 SDV-4219 SDV-4224 SDV-4229 SDV-4234 SDV-4239 SDV-5224 SDV-5229 SDV-5234 SDV-5239 SDV-6224 SDV-6229 SDV-6234 SDV-6239 X-Axis Travel mm 1,6 2,4 2,2 3,2 2,2 3,2 4,2 5,2 6,2 Y-Axis Travel mm 1,1 1,1 1,5 1,5 1,9 1,9 2,4 2,9 1,9 2,4 2,9 3,4 3,9 2,4 2,9 3,4 3,9 2,4 2,9 3,4 3,9 Z-Axis Travel mm 76 (1,) 76 (1,) Table Size mm 1,6x1, 2,x1, 2,x1,4 3,x1,4 2,x1,7 3,x1,7 3,x2,2 3,x2,7 4,x1,7 4,x2,2 4,x2,7 4,x3,2 4,x3,7 5,x2,2 5,x2,7 5,x3,2 5,x3,7 6,x2,2 6,x2,7 6,x3,2 6,x3,7 T-slots Dimension mm 22 ( 24, 28) 22 (24, 28) Table Load Capacity kgs 3, 3,5 5, 7, 5, 8, 1, 12,5 12, 15, 17, 19, 21, 17,5 2, 22,5 25, 25, 27,5 3, 32,5 Distance Between Two Columns mm 1,2 1,6 2, 2,5 3, 2, 2,5 3, 3,5 4, 2,5 3, 3,5 4, 2,5 3, 3,5 4, Distance from Spindle Nose to Table mm 25~1,1 (25~1,25) / 355~1,115 (355~1,355) 25~1,1 (25~1,25) / 145~95 (145~1,145) Spindle Taper, Tool Shank ISO NO.5 (4) BT-5, CAT-5, DIN (BT-4, CAT-4) ISO NO.5 (4) BT-5, CAT-5, DIN (BT-4, CAT-4) Spindle Speed Range rpm 2~4, (3~6,) (1~1,) (8~8,) 2~4, (3~6,) (1~1,) (8~8,) Main Motor Output ( 3 min Rating / Cont ) HP 25 / 2 (3 / 25) 25 / 2 (3 / 25) (35 / 3) Rapid Traverse Rate X, Y Axis mm/min 15, (2,) 12, (15,) 1, (12,) Rapid Traverse Rate Z Axis mm/min 12, (15,) 12, (15,) Cutting Feed Rate mm/min 1~5, (1~8,) 1~5, (1~8,) Minimum Input Increment mm/min.1.1 Tool Magazine Capacity pcs (24 / 32 / 4) (24 / 32 / 4 / 6) Max. Tool Diameter / Adjacent Empty Pockets mm Ø125 / Ø 21 Ø125 / Ø 21 Max. Tool Length (From Gauge Line) mm Max. Tool Weight kgs (18 / 2) (18 / 2) Tool Selection Method (ABS, Random Bi) (ABS, Random Bi) Tool Change Time (T-T) (approx) secs 8 (4.5) 8 (4.5) Power Requirement kva 4 (45) 45 (5) 5 (55) 55 (6) 6 (65) Floor Space Requirement mm 7,2x4,8 8,x4,8 8,1x5,2 1,1x5,2 8,2x6,5 1,7x6,5 1,7x7, 1,7x7,5 13,x6,5 13,x7, 13,x7,5 13,x8, 13,x8,5 15,x7, 15,x7,5 15,x8, 15,x8,5 17,3x7, 17,3x7,5 17,3x8, 17,3x8,5 Machine Height from Floor Level mm 4,35 4,35 / 4,87 4,24 / 4,76 Machine Weight (approx) kgs 18,5 19, 21, 24,5 22, 29, 32,5 35, 34, 37, 4, 43, 46, 55, 58,5 62, 65, 69, 72, 75, 78, CNC Controller Fanuc, Meldas, Siemens, Heidenhain Series etc. Fanuc, Meldas, Siemens, Heidenhain Series etc. Positioning Accuracy mm JIS B6338.1/3, VDI 3441 P.25 JIS B6338.1/3, VDI 3441 P.35 Repeatability Accuracy mm ±.3 ±.5 NOTE

9 SIGMA CNC Technology Machinery Co., Ltd. No. 53, Dazun Rd., Shengang Dist., Taichung City 42948, Taiwan T F W E sigma.cnc@msa.hinet.net Products CNC Double Column Machining Center CNC Double Column High Speed Machining Center CNC Double Column 5-Face Machining Center CNC Double Column 5-Axis Machining Center CNC Double Column Crossrail Machining Center CNC High Speed Horizontal Machining Center with APC CNC Moving Column Horizontal Machining Center CNC High Precision Grinding Machine Visual Design/ tel /214