HMC SERIES HORIZONTAL MACHINING CENTER KAO FONG MACHINERY CO., LTD. Since 1968

Transcription

1 HMC SERIES HORIZONTAL MACHINING CENTER KAO FONG MACHINERY CO., LTD. Since 1968

2 HMC SERIES HORIZONTAL MACHINING CENTER HMC-500 Axes travel (X,Y,Z) Maximum pallet load Spindle nose 720 x 650 x 650 mm 800 kgs No.50 7/24 taper No.40 7/24 taper (op.) Ø

3 HMC-630 Ø1050 Axes travel (X,Y,Z) 1050 x 800 x 880 mm Maximum pallet load 1200 kgs Spindle nose No.50 7/24 taper 1000

4 EXTREMELY RIGID STRUCTURE DESIGN Large diameter Spindle (Ø100 mm) High Power Spindle motor 25/30 kw (op.) 4 taper-shaped clamping corns provide superior clamping power ( N). Specially designed base and column provide Superior Anti-Flex and Reinforced performance. 3

5 Heavy-load linear guides 3 axes adopt 50 mm diameter, level C3, high precision ball screws, with optional cooling system Dual auger type chip conveyor 4

6 MAIN SPINDLE /Built-In / Powerful /High Speed and Precision Max. Spindle Speed : Standard : Option : 6,000 rpm 10,000 rpm MOTOR : Standard : Option : Max. Torque : 15/18.5 kw 25/30 kw 420 Nm (op.) SPINDLE POWER - TORQUE OUTPUT CHART Power Torque Torque (Nm) Direct Coupling Spindle BT-50 ( Std. ) ( FANUC α15i /7000i ) AC 18.5 kw (AC 24.8 HP) 30min AC 15 kw (AC 20.1 HP) cont SPINDLE SPEED (rpm) Power (kw) Power (kw) Nm 350Nm 10min. 20 SPINDLE SPEED (rpm) Built-in Spindle BT-50 ( Opt. ) ( FANUC α B160LL/13000i ) Low WINDING Torque (Nm) 500 Power (kw) 40 High WINDING Torque (Nm) Nm 30min 30kW 30min. 22kW 10min Nm Cont. 25kW Cont Nm 15 15kW Cont. cont SPINDLE SPEED (rpm) 5

7 GUIDEWAYS AND AXES DRIVES HMC-500: THK Ball slide linear guides HMC-630: NSK Roller type linear guides The feed mechanisms for 3 axes adopt heavy duty, high speed, high rigid, low noisy linear guides to provide superior acceleration / deceleration performance and reduce non-cutting time. Rapid Travel: 24m/min (48 m/min Op. ) 50 mm diameter ball screws connected directly to powerful A/C servo motors, with optional cooling system, provide low thermal increment and good performance without backlash and servo lag. Thermal Increment ( C) Ball screws cooling performance diagram Balls screws without cooling system Ball screws with cooling system Motion time (min) 6

8 TOOL MAGAZINE AUTO TOOL CHANGER: TOOL CHANGE TIME : 3.0 sec. (T-T) Option : 1.8 sec. Tool Capacity : Standard : 40 Option : 60,90,120 HMC-500=1770 HMC-630= Tools Magazine 7

9 AUTO PALLET CHANGER PALLET CHANGE TIME : Maximum Pallet Load Capacity : HMC-500:11 [ 6 Op. ] SEC HMC-630:15 [ 11 Op. ] SEC HMC-500: 800 KGS HMC-630:1200 KGS Pallet 4 Taper-shape Clamping system with strong clamping power to ensure the table stability, positioning accuracy, and with strong air jets discharged from the tapered cones to clean any chips from the cones and assure accurate positioning. Cleaning Air Multi-Pallet System (6 APC) TABLE : Minimum table indexing angle : (Option) Table indexing time : ( Standard ) sec. ( 0 ~90 ) 8

10 ERGONOMIC AND FRIENDLY DESIGN Swivel panel design - Easy for operation and adjustment Niagara coolant shower design(option) 9

11 HMC-630 : 1350 mm Wide door open design Easy for workpiece loading and unloading HMC-500 : 1050 mm Valley shape designed telescopic cover & dual auger type chip conveyor 10

12 FULL STRICT TEST FOR Quality ASSURANCE 3D Probe System Quality Assurance (CMM) Laser Inspection before assembly Laser Inspection Ball Bar Inspection Light Cutting Test 2D Circular Milling test Copper Cutting Test - 3D Circular Ball Milling Test 11

13 CUTTING PERFORMANCE FACE MILLING Workpiece material : S45C ( SAE 1045 ) Tool used : Spindle speed : Feedrate : Depth/Width of cut : Metal removal rate : Ø80 mm face mill 700 rpm 2,000 mm/min 4 mm / 70 mm 560 cm FACE MILLING Workpiece material : A6061 Aluminum Tool used : Spindle speed : Feedrate : Depth/Width of cut : Metal removal rate : Ø80 mm face mill 4,000 rpm 10,000 mm/min 3.5 mm / 70 mm 2,450 cm 3 /min DRILLING Workpiece material : S45C ( SAE 1045 ) Tool used : Spindle speed : Feedrate : Metal removal rate : Ø50 mm insert drill 1,500 rpm 180 mm/min 353 cm 3 /min TAPPING Workpiece material : S45C ( SAE 1045 ) Tool used : Spindle speed : Feedrate : M42 X 4.5P tap 200 rpm 900 mm/min Spindle load : 55 % * Spindle spec. BT-50, built-in 10000rpm, Motor Fanuc ab160ll/13000 (25/30kw) 12

14 OPTIONAL FEATURES HMC-630 HMC-500 Foot Pedal + Tank + Lift up chip conveyor Auto Tool Measurement Linear Scale Auto Workpiece Measurement System Coolant Through Spindle Hydraulic Fixture Connecting Joint HMC-500=1770 HMC-630=1557 Hallow Ballscew Cooling System Mist Collecting Unit 13

15 EXTERNAL DIMENSION HMC R Front View 1050 ø700 ø1550 ø R365 Top View R575 R HMC Side View Front View Top View 3480 Side View 14

16 A WORK TABLE & FIXING HOLES HMC ø20 ø14 36 A-A ø18 24-M B B ø A B-B HMC ø20 18 ø14 30 A-A 0.5 ø M B B ø A 18 A B-B

17 CUTTING RANGE HMC-500 HMC-630 TOOL SHANK & PULL STUD BT-40 ( HMC-500,option ) /24 TAPER M16x2P ø63 ø ø44.45 ø17 ø23 ø10 30 ø15 M16x2P ø BT-50 ( HMC-500 / 630 ) 15 7/24 TAPER M24x3P ø100 ø ø69.85 ø25 ø25 ø38 ø17 30 ø23 M24x3P

18 17 SPECIFICATION Model HMC-500(#40) HMC-500(#50) HMC-630(#50) Three axes travel X-axis Travel mm Y-axis Travel mm Z-axis Travel mm Table(Pallet) Table Dimension mm 500x x x630 Number of table pcs Loading capability Workpiece dimension ( diameter/ height ) kgs mm 800 (Uniform load) Ø700/H (Uniform load) Ø700/H (Uniform load) Ø1050/H1000 Table top surface configuration type 24-M16 24-M16 24-M16 Minimum indexable angle) degree (*1 ) (*1 ) (*1 ) Table indexing time (0~90 ) sec Spindle Spindle speed rpm 10,000 Direct-driven 6,000 Direct-driven 6,000 Direct-driven (*15,000 Built-in) (*10,000 Built-in) (*10,000 Built-in) Number of spindle speed change steps step 2 steps (MS) 2 steps (MS) 2 steps (MS) Spindle main bearing bore diameter mm Ø70 Ø100 Ø100 Distance from spindle center to table surface mm Distance from spindle nose to table center mm Spindle Nose No.40 7/ 24 taper No.50 7/ 24 taper No.50 7/ 24 taper Feed Rapid travel rate ( X,Y, Z ) m/ min 24 (* 48) 24 (* 48) 24 (* 48) Cutting speed rate( X,Y, Z ) m/ min ATC Type of tool shank BT-40/ CAT-40 BT-50/ CAT-50 BT-50/ CAT-50 Magazine capacity tools 40 (* 60,* 90,* 120) 40 (* 60,* 90,* 120) 40 (* 60,* 90,* 120) Max. tool diameter mm Ø95 Ø125 Ø125 Max. tool diameter ( without adjacent tools ) mm Ø190 Ø250 Ø250 Max. tool length mm Max. tool weight kgs Tool selection method type Shortest distance, Shortest distance, Shortest distance, absolutely method absolutely method absolutely method Changing time Tool change time ( tool to tool ) sec 2.4 (* 1.6) 3 (* 1.8) 3 (* 1.8) Tool change time ( chip to chip ) sec 6 (* 3.5) 8 (* 4.0) 8 (* 4.0) Pallet change method type Rotate method Rotate method Rotate method Pallet change time ( APC only ) sec 11 (* 6) 11 (* 6) 15 (* 11) Motor Spindle motor (30min/continuous)(Fanuc) kw (10,000 rpm) (6,000 rpm) (6,000 rpm) 11/15 15/ /18.5 kw (*15,000 rpm) (*10,000 rpm) (*10,000 rpm) 18.5/22 25/30 25/30 Feed motor ( X.Y.Z.B)(Fanuc) kw 7 / 6 / 4 / 4 7 / 6 / 4 / 4 7 / 6 / 7 / 4 Hydraulic pump motor kw Motor for spindle feed system oil cooler(compression/discharge) kw 2.3/ / /0.75 Coolant pump motor kw 0.2x1, 0.4x2 0.2x1, 0.4x2 0.2x1, 0.4x2 Power Supply Power supply AC200V / 220V kva 40 (* 50) 45 (* 55) 45 (* 55) Compressed air supply MPa,l /min 0.4~0.6, ~0.6, ~0.6, 500 Hydraulic unit tank capacity L Spindle feed system cooling oil tank capacity L Coolant tank capacity L ST. Fanuc Controller model OP. Mitsubishi /Siemens/Heidenhain External Dimensions Floor area 2 mm 4,035x6,385 4,035x6,385 4,550x7,560 Machine height mm 3,105 3,105 3,480 Machine net weight kgs 13,000 13,000 19,000 Accuracy (The below values measured in good temp control condition) ISO Accuracy JIS 6338 Accuracy Positioning Repeatability Positioning(within 300mm) Repeatability(within 300mm) mm mm mm mm ±0.005 ± ±0.005 ± ±0.005 ±0.003 Package for export 20 F/R+20 STD 20 F/R+20 STD 40 F/R (*Option) The above performance is based on the environment of AC220V, 3 phases, 60Hz

19 CUSTOMER REFERENCES : 1. Hungary BPW (with HMC-500 x 2 units ) 2. Sweden JBL Mekan 3. Sweden Ljungby 4. Sweden Molkom 1 1 USA Rockmore INT'L USA TMCO Inc. USA World Class ( HMC-500 * 2 ) Canada Megatel Inc. (HMC-500 & HMC-630 * 1 ) Italy Guandolni Italy Vemu ( HMC-500 * 3 ) Italy R.F. Celada ( HMC-630 * 2, HMC-500 * 1 ) Taiwan Taiwan ( HMC-630 * 2 ) 3 End users with KAFO machines more than 10 years, from Iran, Kuwait, Argentina, Germany, and Italy. ( Reference notes collected during EMO 2005 in Hannover. ) End user in Taichung Taiwan with KAFO machines more than 20 sets cylinder head maker. Standard accessories Coolant unit pump X, Y, Z axes slideway protection cover Full enclosure / APC safety guard Automatic power off Lighting system 3 axes lubrication unit Air dryer unit Signal lamp (3-levels type) Rotate 2 pallets APC unit Hydraulic unit Spindle cooling oil temperature controller ( separate type ) Pneumatic regulator Operation maintenance book Specification instruction Special accessories Linear scales ( X, Y, Z ) Coolant through spindle (20bars) including filter system 3 axes ball screws cooling system Spindle speed rpm ( built-in ) Table indexing division 1 degree Tool magazine 60, 90, 120 tools Foot pedal, tank & lift up chip conveyor Embedded ceiling flush coolant shower 6 pallets APC Auto tool length measurement system Hydraulic fixture connecting Joint Auto workpiece measurement system Transformer Electric leakage detection system CE specifications Mist collecting unit T type slot work table 18

20 KAO FONG MACHINERY CO., LTD. No. 16, Keya Rd., Central Taiwan Science Park, Daya, Taichung County 42881, Taiwan ( R. O. C. ) TEL : FAX : http : // kafo@kafo.com.tw NOTE : KAFO reserves the right to change the information contained in this brochure without notice. KAFO is not responsible to make changes to previously sold machines or accessories. Your distributor will furnish you with the most current specifications. International distributors of our products is subject to approval by the government of the exporting country. 0803HMC_E1000