5-Axis Machining Centers

Transcription

1 5-Axis Machining Centers

2 Heavy Cutting U Series 5-axis Machining Centers High Speed Double Column 2 Machine shown with optional equipment

3 High-Rigidity + High-Precision Structure Perfect combination of heavy cutting and high stability Traveling column structure X, Y, Z-axis are built using heavy duty roller type linear guide ways All structural parts of the machine are manufactured from high rigidity cast iron Rotary tilt table Designed and built for heavy material removal parts production and mold & die industries 3

4 UC250 Small Footprint + Large Work Cube 860 x 520 x 610 mm travels 36 x 36 x 24 m/min X, Y, and Z rapids 24-station swing-arm ATC Chip auger with lift-up exhaust tube standard 15,000 RPM in-line spindle 40 taper Ergonomic table simplifies setup Ø248 mm table, 200 kg capacity Direct-drive z-axis increases stability Spindle chiller standard 6,700 kg machine weight 4 Machine specifications can be found on page 18

5 UC250-Layout Drawings Front View Side View Top View UC250-Machining Area UC250 5

6 U400 U600 Quality Components + Expert Design U (X-Axis) x 950 (Y-Axis) x 500 (Z-Axis) mm travels 36 x 36 x 36 m/min X, Y, and Z rapids 30-station swing-arm ATC 15,000 RPM in-line spindle BBT 40 taper Ø398 mm table, 250 kg table capacity 9,100 kg machine weight U (X-Axis) x 1,000 (Y-Axis) x 500 (Z-Axis) mm travels 36 x 36 x 36 m/min X, Y, and Z rapids 40-station swing-arm ATC 20,000 RPM Built-in spindle HSK63A taper Ø600 mm table, 500 kg table capacity 11,500 kg machine weight Machine shown with optional equipment 6 Machine specifications can be found on page 18

7 U400-Layout Drawings Front View Side View Top View U400-Machining Area 7

8 U600-Layout Drawings Front View Side View Top View 林俊宇 U600-Machining Area 細部放大圖 A 比例 1 : 2 細部放大圖 A 比例 1 : 2 林俊宇 2016/12/ /12/28 細部放大圖 A 比例 1 : 2 材質 8 材質 材質

9 U800 Quality Components + Expert Design 800 (X-Axis) x 1,000 (Y-Axis) x 750 (Z-Axis) mm travels 48 m/min X, Y, and Z rapids 32-station swing-arm ATC 20,000 RPM Built-in spindle HSK63A taper Ø800 mm table, 1,000 kg table capacity 18,000 kg machine weight Machine shown with optional equipment Machine specifications can be found on page 19 9

10 U800-Layout Drawings Front View Side View Top View U800-Machining Area 10

11 UB3222 Quality Components + Expert Design 3,200 (X-Axis) x 2,250 (Y-Axis) x 1,200 (Z-Axis) mm travels 16 x 16 x 16 m/min X, Y, and Z rapids 32-station swing-arm ATC 12,000 RPM Build-in spindle HSK100A taper Swivelling angle of B-axis ±105 Rotary angle of C-axis ±220 Machine shown with optional equipment Machine specifications can be found on page 19 11

12 UB3222-Layout Drawings Front View Side View Top View 12

13 UB3222-Machining Area 13

14 Spindles High Accuracy + High Performance Spindle In-line, belt and gear-type spindles, based on machining requirements UB3222 KESSLER UB3222 KESSLER UC250 FANUC aiit8 / MITSUBISHI U400, U600, U800 HEIDANHAIN QAN200UH U800, U600 IBAG HF230 U400, U600, U800 KESSLER V100-A

15 Accessories UC250 Standard: FANUC controller 0i-MF Spindle cooling system Heat Exchange Centralized automatic lubrication system Air blast through spindle taper Cutting coolant system Full enclosed splash guard Washing gun & air gun Coolant tank & coolant flushing system Steel belt type chip conveyor Working lamp 3-color signal lamp Foundation pads & bolts kits Tool kits A/C rotary Encoder Operation manuals, PLC& electrical circuit diagrams One year machine warranty Optional: Mitsubishi controller M80A Scraper type chip conveyor Coolant through spindle system Cutting oil mist device Oil mist collection device Automatic tool length measurement system Automatic workpiece measurement system Transformer 3-axis Linear Scales CE safety standard Oil skimmer 32T Arm type ATC U400/ U600/ U800 Standard: HEIDENHAIN TNC 640 controller Spindle cooling system Spindle oil air lubrication device Centralized automatic lubrication system Air blast through spindle taper Cutting coolant system Full enclosed splash guard Washing gun & air gun Coolant tank & coolant flushing system Steel belt type chip conveyor Working lamp 3-color signal lamp Optional: IBAG 24,000 rpm, HSK63A, built-in type spindle KESSLER 20,000 rpm,hsk63a,built-in type spindle Coolant through spindle system (30/70 bar) Scraper type chip conveyor Cutting oil mist cooling device Oil mist collection device Foundation pads & bolts kits Tool kits. Air Conditioner A/C rotary Encoder 3-axis Linear Scales DCM anti-collision monitoring function CE safety standard Oil skimmer Operation manuals, PLC& electrical circuit diagrams RS232 and RJ45 interface One year machine warranty Automatic tool length measurement system Automatic workpiece measurement system Transformer 50T Arm type ATC (U400/U600) Kinematic Opt with TS740 + Calibration sphere, Software option 2 UB3222 Standard: HEIDENHAIN TNC640 controller rpm, HSK100A,Built-in type spindle 32T, armless type ATC Spindle oil cooler Cutting coolant system Centralized auto lubrication system 3-axis absolute encoder motors Spindle air blast Cutting air blast Working lamp Indication lamp Washing gun& air gun Coolant tank Optional: rpm, HSK63A, built-in type spindle Coolant through spindle (30/70 bar) 48T, armless type ATC 60T, armless type ATC Ball screw oil cooling system Oil mist device Steel belt chip conveyor Air conditioner for electrical cabinet Linear Scales Manual pulse generator Ethernet card & RS-232C interface Tool kits Fully enclosed splash guard Operation manuals, PLC, electrical circuit drawings Anchor bolts, pads set leveling blocks and bolts One year machine warranty Controller warranty CE DCM-Dynamic Collision Monitoring Oil mist collector Work piece measurement system Tool length measurement system Transformer Kinematic Opt with TS740 + Calibration sphere, Software option 2 15

16 Exceeding Expectations At Takumi, we implement stringent processes to design and build rigid and reliable machining centers that will exceed our customers expectations. From our meticulous manufacturing processes, such as hand scraping contact areas, to the use of premium components, we infuse quality into each of our products. We have adapted the world s leading control to our rugged, durable machines to achieve higher productivity through speed, accuracy and reliability Takumi has been exceeding customers expectations in Europe and Asia for 30 years. With our comprehensive global support and distribution network, we are ready to exceed your expectations. Like us, you believe CNC machines that combine rigidity and reliability with proven control technology will provide the greatest benefits to your business; therefore, make Takumi your next CNC machining center investment. Contact us today. 16

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18 Specifications UC250 U400 U600 Travel X-Axis 860 mm 550 mm 620 mm Y-Axis 520 mm 950 mm 1000 mm Z-Axis 610 mm 500 mm 500 mm Distance from Spindle Nose to Table 65 ~ 675 mm 90 ~ 590 mm 150 ~ 650 mm Table Dimensions Ø248 mm Ø398mm Ø600mm Max. Load 200 kg 250 kg 500 kg Workpiece Max. Height 250 mm 320 mm 450 mm T-slot (width x pitch x number) N 6 WIDTH mm N 6 WIDTH x 100 x 5 mm Spindle Type In-line In-line Build-in Spindle Speed 15,000 rpm 15,000 rpm 20,000 rpm Motor Power (cont./30 min) 7.5 / 11 / 15 kw 10 / 12.5 kw 25 / 35 kw Spindle Taper CAT/BBT 40 CAT/BBT 40 HSK63A Bearing Lubrication Grease Oil-air Oil-air Feed Rate Rapid Traverse (X/Y/Z) 36 x 36 x 24 m/min 36 x 36 x 36 m/min 36 x 36 x 36 m/min Cutting Feed Rate (X/Y/Z) 12 m/min 20 m/min 20 m/min Swiveling Axis Rotating table diameter Ø248 mm Ø398 mm Ø600 mm Rotation Range Positioning Accuracy ±5 ±5 ±5 Rotation Speed 25 rpm 25 rpm 33 rpm Rotation Torque (cont.) 336 Nm 756 Nm 729 Nm Turning Axis Rotation Range ~ -110 Positioning Accuracy ±5 ±5 ±5 Rotation Speed 25 rpm 25 rpm 25 rpm Rotation Torque (cont.) 336 Nm 756 Nm 1,404 Nm ATC & Magazine ATC Type Arm Arm Arm Magazine Capacity 24 pcs 30 pcs STD:40 OPT:50 Maximum Tool Diameter /next pocket empty 75 / 120 mm 75 / 150 mm 75 / 150 mm Maximum Tool Length 250 mm 300 mm 300 mm Maximum Tool Weight 7 kg 7 kg 8 kg Space & System Requirements Coolant tank capacity 300 L 340 L 445 L Pneumatic Pressure 6 kgf/cm 2 6 kgf/cm 2 6 kgf/cm 2 Electrical Power Consumption 40 kva 60 kva 60 kva Machine Net Weight 6,700 kg 9,100 kg 11,500 kg Machine Size (L x W x H) 2,160 x 2,660 x 3,300 mm 3,000 x 2,560 x 3,170 mm 2,700 x 3,300 x 3,230 mm 18

19 U800 UB3200 Travel Travel X-Axis 800 mm X-Axis 3200 mm Y-Axis 1000 mm Y-Axis 2250 mm Z-Axis 750 mm Z-Axis 1200 mm Distance from Spindle Nose to Table 125 ~ 750 mm Distance from Spindle Nose to Table 100 ~ 1300 mm Table Table Dimensions Ø800mm Dimensions 3,320 x 2,100 mm Workpiece Max. Height 1,000 kg Max. Table Load 8,500 kg Table Loading Capacity 600 Max. Workpiece Size 3,320 x 2,260 x 850 mm T-slot 14 x 7 mm T-slot 22 x 10 x 200 mm Spindle Spindle Type Built-in Type Built-in Spindle Speed 20,000 rpm Spindle Speed 12,000 rpm Motor Power (cont./30 min) 28 kw Motor Power (cont./30 min) 25 / 35 kw Spindle Taper HSK63A Spindle Taper HSK100A Bearing lubrication oil-air Bearing lubrication oil-air Feed Rate Feed Rate Rapid Traverse (X/Y/Z) 48 x 48 x 48 m/min Rapid Traverse (X/Y/Z) 16 x 16 x 16 m/min Cutting Feed Rate 24 m/min Cutting Feed Rate 10 m/min Swiveling axis Rotary Table Diameter Ø800 Rotation Range 360 Positioning Accuracy ±5 Rotation Speed Rotation Torque (cont.) Turning axis 100 rpm 1,870 Nm Rotation Range ±120 Positioning Accuracy ±5 Rotation Speed 80 rpm Rotation Torque 1870 Nmx 2 ATC Type ATC & Magazine Magazine Capacity Max. Tool Diameter / next pocket empty Max. Tool Length Max. Tool Weight Space & System Requirements Coolant tank capacity Chain Type 32 pcs 90/125 mm 300 mm 7 kg 450 L Pneumatic Pressure 6 kgf/cm 2 Electrical Power Consumption Machine Net Weight Machine Size (L x W x H) 80 kva 18,000 kg 6350 x 4120 x 4120 mm Swiveling spindle heads 2-axis Swiveling axis Rotary angle of C-axis ±220 Positioning accuracy of C-axis ±2 Rotation Speed Rotation Torque (cont.) Turning axis 100 rpm 810 Nm Rotation Range +105 Positioning Accuracy ±5 Rotation Speed Rotation Torque ATC Type ATC & Magazine Magazine Capacity Max. Tool Diameter / next pocket empty Max. Tool Length Max. Tool Weight Space & System Requirements Coolant tank capacity 100 rpm 382 Nm Armless 32 pcs 125 mm 300 mm 15 kg 1,225 L Pneumatic Pressure 6 kgf/cm 2 Electrical Power Consumption Machine Net Weight Machine Size (L x W x H) 70 kva 42,000 kg 8,660 x 5,730 x 6,000 mm 19

20 Product Line-Up VC Series-Vertical Machining Centers VC0852 VC1052 VC1200 VC1500 V Series-Vertical Machining Centers Heavy Duty Cutting V10 V11 V12 V15 H Series-High Speed Double Column Machining Centers Unrivalled Performance and Accuracy H7 H10 H12 H13 BC Series-Double Column Machining Centers High Rigidity and High Precision Structure BC2116 BC3116 BC3025 U Series-5-axis Machining Centers Unrivalled Performance UC U400/U600 U800 BC4025

21 G Series-High Speed Double Column Machining Centers Graphite Series G5 G700 G1000 V18 V20 V22 V32 H16 H22S/H22T H32S/H32T BC4030 BC5025 BC5030 BC5035 VT Series-Vertical Tapping Centers Fast Tapping UB3222 VT500 Machines shown with optional equipment 21

22 The Art of Productivity No.10, Gong 10th Rd., Dajia Dist., Taichung City 437, Taiwan Tel: Fax: Website: CERTIFIED ISO 9001