AF SERIES AWEA MECHANTRONIC CO., LTD. High Performance Vertical Machining Center AGENT ISO 9001 ISO 14001

Transcription

1 AWEA MECHANTRONIC CO., LTD. HEADQUARTERS 629, Suezhetou Section, Kwanpu Rd., Wenshan Li, Hsinpu, Hsinchu, Taiwan TEL : FAX : Website : CENTRAL TAIWAN SCIENCE PARK BRANCH, Keyuan 2 nd Rd., Central Taiwan Science Park, Taichung 407, Taiwan TEL : FAX : sales@awea.com ISO 9001 ISO 11 AGENT AF SERIES High Performance Vertical Machining Center Copyright 13 by AWEA Mechantronic Co., Ltd. All right reserved A-AF SERIES-EN-F-1628

2 High Performance Vertical Machining Center Introducing AWEA with mature manufacturing abilities and advanced technology skills, the AF series. They are based on high rigidity structure and three axes high precision linear guide way design with fast arm type ATC and chip conveying system. It is to provide you with fast, strong, stable machining performance. AF series are broadly used in high precision machine parts manufacturers, which can easily meet your demands of today and tomorrow. AF-00 ( X : 1,800 / Y : 800 / Z : 800 ) AF-60 ( X : 1,060 / Y : 600 / Z : 600 ) AF-860 ( X : 860 / Y : 600 / Z : 600 ) ( Unit : mm ) 1 2

3 F Series High Performance Vertical Machining Center Based on AWEA's innovative technology, the AF series is specialized on high precision parts and mold machining industry. It can fully present high precision and high efficiency machining ability with very reasonable cost. 6 / 60 / 760 / 860 / / 120 / 1460 / 1 / 1600 / 00 The modular spindle design provides cutting flexibility for various machining needs. Strategy for Precision Parts Spindle Taper Speed Range Belt-drive Spindle 8,000 ~,000 rpm Strategy for Precision Mold Spindle Taper Speed Range Direct-drive Spindle / BT0 8,000 ~,000 rpm Strategy for Heavy Cutting Spindle Taper Speed Range Gear Spindle / BT0 8,000 / 6,000 rpm 3 4

4 F 6 Series High Performance Vertical Machining Center Combining strong machining capability and demands of careful quality, the AF series fulfills various machining requirements along with stable accuracy and long-lasting durability. / 60 / 760 / 860 / / 120 / 1460 / 1 / 1600 / 00 X-axis travel 6 mm ~ 1,800 mm, Y-axis travel 460 mm ~ 800 mm. The complete product series can fulfill major working needs. High precision linear guide way design is used in 3 axes to provide the optimum control and efficient movement. Also, base on the actual machining application, customers can either select roller type or ball type linear guide way. Highly efficient 24T arm type magazine design provides fast and reliable tool change system. Rotary operation panel and large width of protection door provide convenient operation display and spacious space for loading and unloading parts. Independent coolant tank system provide ease of maintenance. High pressure coolant pump efficiently increase cooling capability. 6

5 F 6 Series / 60 / 760 / 860 / / 120 / 1460 / 1 / 1600 / 00 High Performance Vertical Machining Center High Rigidity Structure The Finite Element Method ( FEM ) provides optimal machine design and lightweight structure advantage while ensuring high rigidity of machine. The MEEHANITE casting bed and Y-shaped column design provide solid support to ensure ultimate dynamic accuracy. ( Delta ) Wide span column structure provides optimal machining rigidity. The headstock retains stability and accuracy even under high speed traveling. The contact surface of the column and bed are all hand scraped to ensure precision assembly, strong structure and loading balance. ( Casting structure of AF-860 w/ belt-drive spindle model shown ) One-piece ball screw driving motor support and bearing support enable cutting force to spread evenly into casting body, so it efficiently ehances axial system of entire rigidity and prevents deformation of ball screw. Contact surfaces between nut and support are hand scraped to ensure perfect 7 contact. 8

6 F 6 Series / 60 / 760 / 860 / / 120 / 1460 / 1 / 1600 / 00 High Performance Vertical Machining Center X-axis travel 1, mm ~ 1,800 mm model, the bed uses four linear guide ways design, and size of the bed will extend proportionally according to travel length in order to solve the overhung problem of working table and ensure the optimum support rigidity. High rigidity roller type linear guide way which combines heavy cutting ability from ground box way and fast movement with low abrasion ability from linear guide way completely improves rigidity and control of machine. High precision dual-nuts ball screw provides excellent heavy cutting rigidity while ensuring machining accuracy and extend durability of ball screw. ( Casting structure of AF-1600 w/ direct-drive spindle model shown ) Three axial system are adopted with FANUC αi absolute AC servo motor direct drive to provide great thrust and fast acceleration / deceleration movement. Plus, it efficiently decreases motor load and reduces generation of heat while maintaining the ultimate performance and accuracy. 9

7 High Performance Spindle System High Efficiency Belt-drive Spindle The high efficiency belt-drive spindle provides 8,000 rpm or,000 rpm spindle speed which depends on machining requirements. The spindle is equipped with FANUC α8i motor which provides maximum output of 11 kw. All series are standard with spindle oil cooler system to prevent thermal expansion effects and thermal deformation. The contact surfaces between headstock and spindle are all precisely hand scraped to ensure optimal performance and precision. High Gear Spindle 2-speed super heavy-duty gear box. *1 Floating type hydraulic tool release device eliminates pressure on the spindle bearing when releasing a tool. 8,000 rpm high torque spindle ( ) is equipped with powerful 11 kw motor delivers maximum torque output of 280 N-m at 37 rpm to meet various working conditions. 6,000 rpm high torque spindle ( BT0 ) is equipped with powerful kw motor delivers maximum torque output of 382 N-m at 37 rpm. *1 Gear spindle are all equipped with box way on Z-axis. 8,000 rpm Belt-drive Spindle,000 rpm Belt-drive Spindle 8,000 rpm Gear Spindle BT0 6,000 rpm Gear Spindle ,00 ( con. ) FANUC α 8i 11 kw ( min. ) 7. kw ( con. ) ( min. ) 0 2,000 4,000 6,000 8,000 rpm ,00 FANUC α 8i 11 kw ( min. ) 7. kw ( con. ) ( con. ) ( min. ) 0 2,000 4,000 6,000 8,000,000 rpm kw ( min. ) 7. kw ( con. ) ( con. ) 37 1,480 FANUC α 8i ( min. ) ,000 4,000 6,000 8,000 rpm FANUC α 12i kw ( min. ) 11 kw ( con. ) ( min. ) 37 1,480 ( con. ) 0 1,000 2,000 3,000 4,000,000 6,000 rpm Constant Constant Constant Constant Low-Speed High -Speed Low-Speed High -Speed FANUC α12i / αi motor are available. FANUC αi / αi motor are available

8 High Performance Spindle System High Speed, High Power Direct-drive Spindle Direct-drive spindle efficiently separates the heat generated from the motor, which reduces deformation, therefore increasing machining accuracy. Direct-drive spindle provides ability of precise contour machining to fulfill requirements of mold industry and high accuracy requirement components. Floating type hydraulic tool release device eliminates pressure on the spindle bearing when releasing a tool. Several options of spindle heads and speed are available to fulfill various high speed machining requirments.,000 rpm Direct-drive Spindle,000 rpm Direct-drive Spindle FANUC α 6i Low-Speed 7. kw ( min. ). kw ( con. ) ( min. ) ( con. ) 1,00 8, ,00,000 7,00,000 rpm ( min. ) FANUC α 6i High -Speed 13. kw ( con. ) 4, kw ( min. ) ( con. ) 8 2,00,000 7,00,000 rpm Constant Constant FANUC α8i motor is also available. Constant Constant 12,000 rpm Direct-drive Spindle 12,000 rpm Direct-drive Spindle BT0 8,000 rpm Direct-drive Spindle BT0 8,000 rpm Direct-drive Spindle FANUC α 6i Low-Speed 7. kw ( min. ). kw ( con. ) ( min. ) ( con. ) 1,00 8, ,000 6,000 9,000 12,000 rpm ( min. ) FANUC α 6i 13. kw ( con. ) 4,000 High -Speed 7. kw ( min. ) ( con. ) 8 0 3,000 6,000 9,000 12,000 rpm ,00 FANUC α 12i Low-Speed kw ( min. ) 11 kw ( con. ) ( con. ) ( min. ) 11 2,000 4,000 6,000 8,000 rpm 7. FANUC α 12i High -Speed 40 ( min. ) ( con. ) kw ( min. ) 11 kw ( con. ) 2,000 4,000 6,000 8,000 rpm Constant Constant Constant Constant Constant Constant Constant Constant FANUC α12i / αi motor are available. FANUC αi motor is also available.,000 rpm Direct-drive Spindle,000 rpm Direct-drive Spindle BT0,000 rpm Direct-drive Spindle BT0,000 rpm Direct-drive Spindle FANUC α T8i 0 FANUC α T8i kw ( min. ) ( min. ) ( min. ) 11 kw ( min. ) ( min. ) 26 kw ( min. ) ( min. ) 7. kw ( con. ) 11 kw ( min. ) 7. kw ( con. ) 1,00 Low-Speed ( con. ) 4,000 High -Speed ( con. ) ,00 FANUC α 12i Low-Speed kw ( min. ) 11 kw ( con. ) ( con. ) ( min. ) ( min. ) ( con. ) FANUC α 12i High -Speed kw ( min. ) 11 kw ( con. ) 0 1,000 2,000 3,000 4,000 rpm 0 3,000 6,000 9,000 12,000,000 rpm 0 2,000 4,000 6,000 8,000,000 rpm 0 2,000 4,000 6,000 8,000,000 rpm Constant Constant Constant Constant Constant Constant Constant Constant FANUC αi motor is also available. FANUC αi motor is also available

9 High Speed ATC System All series are standard with 24T arm type ATC system which can easily fulfill various types of processing needs. Standard shortcut tool change function can shorten tool change time and increase working efficiency. The tool magazine is supported by the column base, which increases stability and lowers the tool change vibration, while ensuring its precision ( AF-120 ~ AF-00 ). 24T Disc type tool magazine 16

10 High Effeciency Chip Disposal System All series are equipped with screw type chip conveyor. Single screw or triple screws type chip conveyors are adopted according to different models. The optional high pressure chips flush coolant system is also available. Single screw chip conveyor Triple screws chip conveyor Chain type chip conveyor ( Opt. ) 17

11 Optional Compound Guide ways Fulfilling Your High Speed And Heavy Cutting Needs Z-axis could adopt with heat treated box way structure with gear box spindle. Very suitable for heavy cutting requirements. Three axes compound structure design provide both benefits of heavy cutting capacity on Z-axis box way plus fast moving high accuracy features of linear guide ways on X and Y axes. 9 19

12 Optional APC Syestem Fulfilling Your Mass Production Needs The high-quality, world famous Japanese auto parts machining plants, is recently installed with AWEA APC Series for processing of automotive intake manifold, gear box shell and other key components. Because of the AWEA machine high quality and high reliability performance, the installation quantity is continued to grow up mm 7 second Positioning accuracy on Z-axis Auto pallet changing time KG mm Table size Table rotating range Table load capacity 21 22

13 Ø 63 Ø 3 Ø 44.4 M16 Ø -0.1 Ø -0.1 I Dimensions Table Dimensions T-slot T 型槽尺寸圖 Dimensions Machine Dimensions E A D C C C C B F G H Q N M R P M O ( Unit : mm ) Models A B C D E F G H I AF-6 AF-60 AF-760 AF-860 AF-00 AF-60 AF-120 AF-1460 AF-1 AF-1600 AF ,000 1,0 1,0 1,30 1,00 1,00 1,700 1, Tool Shank and Pull Stud Dimensions E F G H L J BT0 Ø Ø 8 Ø ± 0.1 ± ± 0.1 ± ± ± ± ± M TAPER 7/ Ø Ø DIN40 DIN0 ø72.3 ± 0.0 ø6.2 ø0 ø7.2 ± 0.0 ø91.2 ø80 ø TAPER 7/ ± ± ± ± ø44.4 ø69.8 GAUGE DIA. GAUGE DIA. ø ø210.1 TAPER 7/24 ø ø190.1 C D A B Models A B C D E F G H I AF-6 AF-60 AF-760 AF-860 AF-00 AF-60 AF-120 AF-1460 AF-1 AF-1600 AF ,0 1,0 1,0 1,20 1,00 1,0 1,70 1,900 2,090 2,0 2,0 2,600 3,000 3,0 3, 3,80 3,90 4, 4,880 2,090 2,4 2,4 2,8 3,390 3,3 3, 3,80 3,90 4, 4,880 2,4 2,7 2,70 3,13 3,90 3,63 3,6 4,0 4,070 4,, ,00 1,00 1, ,000 1,000 1,000 1,900 1,9 1,9 2,00 2,080 2,00 2,02 2,02 2,3 2,3 2,3 2,9 2,40 2,40 2,870 2,870 2,870 2,9 2,9 3,40 3,40 3, Models J K L M N O P Q R AF-6 AF-60 AF-760 AF-860 AF-00 AF-60 AF-120 AF-1460 AF-1 AF-1600 AF-00 1, ,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 2,3 2,4 2,4 2,0 2,140 2,0 2,2 2,2 2,90 2,90 2,90 2,270 2,02 2,02 2,40 2,63 2,40 2,617 2,617 2,980 2,980 2, ,8 2,97 2,97 3,03 2,960 3,0 2,760 2,760 3,67 3,67 3, , ,13 2,86 3,20 2,770 3, ,00 1, K I ( Unit : mm ) TAPER 7/24 ( Unit : mm ) Specifications are subject to change without notice. GAUGE DIA

14 AF-6 AF-60 AF-760 AF-860 AF-00 AF-60 Specifications X-axis travel mm ,0 1,060 Y-axis travel mm Z-axis travel mm Distance from spindle center to column mm Distance from spindle nose to table top mm 0 ~ ~ 6 0 ~ 6 0 ~ ~ 73 0 ~ 700 Working Table Table size ( X direction ) mm ,000 1,0 1,0 Table size ( Y direction ) mm Table load capacity kg Spindle Spindle motor ( con. / min. ) kw 7. / 11 Spindle speed rpm Belt-drive 8,000 /,000 Spindle taper ( Opt. BT0 ) Feed Rate X / Y axes rapid feed rate m/min Z-axis rapids feed rate m/min * 24 32* Cutting feed rate m/min. 1- Tool Magazine Tool magazine capacity T 24 Max. tool length mm 20 Max. tool weight kg 7 Max. tool diameter / adj. pocket empty mm Ø 80 / Ø 0 Accuracy Positioning accuracy ( JIS B 6338 ) mm / 0 Positioning accuracy ( VDI 3441 ) mm P = 0.01 Repeatability ( JIS B 6338 ) mm ± Repeatability ( VDI 3441 ) mm Ps 0.00 Ps General Control system FANUC Oi - MD Pneumatic pressure requirement kg/cm 2 6 Power requirement kva 2 2 Coolant tank capacity liter Machine weight kg 3,00 4,0,000,800 7,000 7,000 * The Z-axis rapid feed rate is different when Z-axis is adopted with box way, please contact AWEA sales representative for the detail. AF-120 AF-1460 AF-1 AF-1600 AF-00 Specifications X-axis travel mm 1,20 1, 1, 1, Y-axis travel mm Z-axis travel mm Distance from spindle center to column mm Distance from spindle nose to table top mm 0 ~ 7 0 ~ 1,000 0 ~ 1,000 Working Table Table size ( X direction ) mm 1,30 1,00 1,00 1,700 1,900 Table size ( Y direction ) mm Table load capacity kg 1,000 1,000 1,0 1,00 1,800 Spindle Spindle motor ( con. / min. ) kw 7. / / Spindle speed rpm Belt-drive 8,000 /,000 Direct-drive,000 Spindle taper ( Opt. BT0 ) BT0 ( Opt. ) Feed Rate X / Y axes rapid feed rate m/min Z-axis rapids feed rate m/min. 36* 36* 24* 24* 24* Cutting feed rate m/min Tool Magazine Tool magazine capacity T 24 Max. tool length mm 20 0 Max. tool weight kg 7 Max. tool diameter / adj. pocket empty mm Ø 80 / Ø 0 Ø 1 / Ø 0 Accuracy Positioning accuracy ( JIS B 6338 ) mm / 0 Positioning accuracy ( VDI 3441 ) mm P = 0.01 P = Repeatability ( JIS B 6338 ) mm ± Repeatability ( VDI 3441 ) mm Ps General Control system FANUC Oi - MD Pneumatic pressure requirement kg/cm 2 6 Power requirement kva Coolant tank capacity liter Machine weight kg 8,000 8,0 14,000 16,000,000 Specifications are subject to change without notice. Standard Accessories Optional Accessories Spindle air curtain Coolant equipment Tool box T / 32T / 40T tool magazine Coolant through the tool adapter Roof enclosure Coolant nozzle around spindle Screw type chip conveyor Air gun Coolant through spindle Chip wash down coolant system Transformer Spindle cooling system Automatic power-off system Alarm light Spindle thermal compensation Automatic tool lenght measurement Chip conveyor Centralized automatic lubricating ( X / Y / Z ) Heat exchanger for electrical cabinet Oil skimmer Automatic work piece measurement Linear scale Fully enclosed splash guard Foundation bolt kit CNC rotary table Gravity axis anti-drop function ATLM A / C cooler for electrical cabine MITSUBISHI / HEIDENHAIN control system Work-piece measurement 2 26