VMC series. Vertical Machining Center. Standard Features. Optional Features
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1 Standard Features CNC control Z axis with upgraded motor & built-in brake High speed precision spindle at rpm For ISO, 6rpm for ISO Rigid tapping function Arm type ATC Box sliding way for axes Telescopic way covers for X & Y axes Fully enclosed splash guard with interlock device Enlarged coolant tank & chip pan Automatic lubrication system Work light Portable MPG Leveling pads & bolts for installation Tool box & kits CE Instruction manual & parts list Lamp of cycle finish and alarm Optional Features Enlarge spindle motor Coolant through spindle with high pressure pump Wash down device Chip conveyor & bucket Heat exchanger Air conditioner EMC th axis rotary table th / th axis rotary table Oil skier Spindle cooler Tool setting probe Work piece measuring probe Special machine color on request BUFFALO MACHINERY CO., LTD. 6, Lane 31, Der Sheng Road, Ta Ya, Taichung City, Taiwan R.O.C. P.O. Box 3, Ta Ya, Taichung City, Taiwan R.O.C. Tel: Fax: info@mail.buffalo.com.tw Vertical Machining Center VMC series Dec. 11
2 Vertical Machining Center Microcut/Challenger box way vertical machining center provides you our customers more value. Machine structure is designed with FME analyzed to ensure high rigid durability. All aspects of the machine including controller, motion control, coolant collection, chip removing and maintenance service is well designed for easy operation. VM- XYZ: x/6x7 ISO taper spindle VMC-1 XYZ: 1x6x7 ISO or ISO taper spindle VMC-13 XYZ: 13x7x7 ISO or ISO taper spindle VMC-16F XYZ: 16xx ISO or ISO taper spindle VMC-16 XYZ: 16x9x ISO or ISO taper spindle VMC- XYZ: x9x ISO or ISO taper spindle VMC-3 XYZ: 3x9x ISO or ISO taper spindle VMC-16/ VMC-16F VMC-1/13 VM- 1
3 Rigid Foundation The major structural components are Meehanite cast iron and heat treated to relieve stress thereby assuring maximum rigidity and accuracy. Triangulate wide-stance base incorporates a durable ribbed box design for maximum structural loading. All castings are reinforced with heavy ribs to resist flex and damp vibrations. Hardened and precision ground ways on the 3 main axes. Way bearing surface are plated with Turcite B for smooth and stable movement. VM- frame Column & Saddle Trapezoidal shaped column ensures no damp and vibration during machining to provide high machining accuracy. Enhanced saddle and fully supported workpiece structure contribute to the ability for heavy duty machining. Craftsmanship in hand scrapping ensures high quality and attention to detail in manufacturing process. Y-axis Guide ways Extremely wide guide ways on all series of products. Four guideways on VMC-16F VMC-16 VMC- Six guideways on VMC-3 Two guideways on VM- VMC-1 VMC-13 VMC-16/ frame VMC-16F frame Double-Anchored Ballscrew Large diameter ballscrew anchored at both ends for parallelism to the axis guides. High precision class ballscrew with pre-tensioned to eliminate backlash. Pneumatic counter weight on VMC-1/13/16F Close circuit pneumatic counter weight system with air tank provides excellent performance. Stable movement eases vibration for high speed vertical rapid traverse. Mechanical counter weight on VM-/VMC-16/ Larger machine requires a mechanical counter weight for heavy balancing. Thus on VMC-16/ a wide column and big mechanical counter weight is provided ensures an excellent balancing. VMC-13 frame -coupled axes motors -mounted servo motors improve positioning accuracy and provide better contouring and threading. 3
4 Spindle Spindle dynamic balancing The on line dynamic balancing instrument calibrates the spindle displacement, speed, and acceleration of the full speed range. High capacity Cartridge Spindle With preloaded angular-contact bearings throughout and with a large spacer between front bearings to improve radial thrust capacity. Cartridge spindle design for easy maintenance. Geared Head for ISO taper With maximum 6rpm spindle speed by ISO spindle. Two steps gear ratio 1.1:1.:1. Geared box is dynamic balanced by testing run on inspection table before assembly. One-piece design Headstock Offers high stability and capacity for heavy duty cutting. Spindle air sealing(standard) Spindle cooling system(optional) Spindle cooler The cooling system assures spindle accuracy permanently and extends the service life of spindle. Thermal decrease set up Spindle temperature tracing Each spindle is well tested before assembled on machine. hours temperature running trace is recorded to confirm the thermal expansion stability. 6
5 Tool Management Chip Removal Efficient Free-Flow Enclosure Design Efficient chip conveyor carries out chips to save operation time (opt.) Multiple chip flash solution offers easy chip clean. - Rear wash down with high pressure pumps (opt.) - Top wash down (opt.) ATC for VMC-13 ISO, 3 tools The fast, simple and long-life automatic tool changer provides stable and reliable tool changer. The innovative cam driven mechanism results in the unique ATC. The bi-directional tool selection is achived by PLC software prograing (random). The cam driven tool magazine ensures rotation accuracy, and smooth motion while full tools loading. ISO : tools for VM-/VMC-1, 3 tools for VMC-13, tools for VMC-16/ ISO : 3 tools for VMC-1/13/16/ ISO : tools for VMC-1/13/16/ on request ATC for VM- ISO, tools ATC for VMC-16/ ISO, 3 tools bar or 7 bar Coolant Through Spindle Coolant through spindle uses high pressure pump to supply coolant through tool, cooling the cutting edge directly. This clears chips during deep-hole drilling and tapping, increases tool life and allows higher cutting speeds. Two systems are available, one provides individual CTS tank with 6L big capacity and bar or 7 bar high pressure pump are available for selection. The other provides bar high pressure pump built-in with machine major coolant tank which requires less floor space. Both systems include the auxiliary coolant filter. Auxiliary Coolant Filter Individual CTS tank is supplied with an iron filters -micron which is re-usable. Built-in system provides -micron filter. Both filters take away contamination and particles from the coolant before coolant is recycled through the coolant pump. 7
6 Control FANUC CONTROL FANUC imd CONTROL (31iMB on request) High reliable High speed, high-precision, high-quality machining with AI contour control and NANO interpolation Machining condition selection function Enriched basic functions: Rigid tapping, Tool life management Advanced digital servo technology User friendly operation: Program Editing, Memory Card, Data server Excellent Operations Integrated Operation & Prograing Guidance with extremely simplified operations FANUC MANAUL GUIDE i. Prograing Guidance With extremely simplified operations FANUC MANUAL GUIDE i Integrated Operation Guidance for NC program HEIDENHAIN itnc3 HSCI CONTROL Minimize setup times Graphic support in any situation Straight forward function keys for complex contours Prograing contours unconventionally Field-proven cycles for recurring operations SmarT.NC the alternative operating mode The itnc 3 understands DXF files Program off line Fast data transfer With Windows 7 The itnc prograing station Setup, presetting and measuring with touch trigger FAGOR CONTROL FAGOR POWER CONTROL High speed machining, large look-ahead buffer ( blocks) and a high speed block processing tim (capable of up to 1 millisecond). Graphically assisted set up user interfaces Preparation help on tool management Various prograing language provides improved operator ease & efficiency: --Wide range of ICON conversational cycles --ISO-code language SIEMENS CONTROL SIEMENS SINUMERIK D CONTROL Easy data exchange thanks to USB, CF and Ethernet interfaces on the panel front ShopMill machining-step prograing SINUMERIK CNC prograing language with high-level elements and programguide Online ISO dialect interpreter: maximum CNC program compatibility Advanced Surface: Innovative, high-performance CNC functions Animated Elements: Optimized operator guidance Easy input of pictographic languages directly via the CNC keyboard Easy Message: Integrated mobile radio modem for optimum process monitoring via mobile telephone ICON conversational language 9
7 EM S +/ +Z -Y -Z +X +Y ER T G E O N P C Y -X -/ 3 F 6 7 CAMF/ON/OFF % % PROGRAM RESTART SP LOAD METER 6 M.S.T MANNAL ABS 7 LM %? 9 % AUTO POWER OFF 1 1 X VM / VMC SERIES Horse power & Torque Chart (below data is for FANUC spindle motor, for other controller please contact us) Layout VM Horsepower Chart 3 min rating ISO Spindle 11/1Kw(std.).9 9 N-m Torque Chart Continuous rating SPINDLE (rpm) Horsepower Chart 3 min rating Continuous rating /1.Kw(opt.) N-m 1. 3 min rating 3 Torque Chart 3 min rating Continuous rating Continuous rating SPINDLE (rpm) VMC-1/13 VMC-16F SPINDLE (rpm) SPINDLE (rpm) S3-6% Horsepower Chart Continuous rating(s1) Pulley Ratio 1.1:1 Horsepower Chart ISO Spindle 1/1.Kw(std.) Pulley Ratio 1.1:1 S3-6% N-m 1 7 Continuous rating(s1) Torque Chart S3-6%(.:1) Continuous rating(.:1) 196 Pulley Ratio.: SPINDLE (rpm) SPINDLE (rpm) N-m 1./Kw(opt.) S3-6%(1.1:1) Continuous rating(1.1:1) Torque Chart VMC-16 VMC Pulley Ratio.: SPINDLE (rpm) S3-6%(.:1) Continuous rating(.:1) S3-6%(1.1:1) Continuous rating(1.1:1) SPINDLE (rpm) VMC
8 Specification Description TABLE Table size Distance between table & floor Tablle loading capacity T-slot configuration TRAVEL X axis Y axis Z axis SPINDLE Taper Spindle bearing inside diameter Spindle speed - standard Spindle driven system Spindle nose to table Gear ratio for gear box (ISO) AXES TRANSMISSION X/Y/Z ballscrew Transmission XYZ rapid feed XYZ feed rate GUIDE WAYS X - width x thick x guide distance Y - width x thick x guide distance Z - width x thick x guide distance Ballscrew Lubrication X/Y/Z MOTOR Spindle(std.)-ISO Spindle(std.)-ISO X axis Y axis Z axis ATC Poket Tool taper ATC time (T-T) Max. tool weight kg Max. tool diameter(full load) Max. tool diameter(every next tool) Max. tool length ACCURACY Positioning accuracy Repeatability COOLANT PUMP FOR NOZZLE AROUND SPINDLE Pump motor W Coolant tank capacity L Max. coolant pressure kg/cm Pressure under normal usage Max. coolant flow L/min Flow under normal usage COOLANT PUMP FOR WASH DOWN (OPTION) Pump motor Max. coolant pressure Pressure under normal usage Max. coolant flow Flow under normal usage LUBRICATION PUMP Pump motor Pump flow rate Pump pressure Tank capacity Lub. Period Distributor type Oil type PNEUMATIC Air pressure Air consumption MISCELLANEOUS Dimension - L x W x H Dimension - L x W x H (with chip conveyor) Weight Max. power consumption Unit kg (w/pitch/no) ISO rpm M/min. M/min. Nm Nm Nm W kg/cm L/min W cc/sec. bar liter bar L/min. M kg KVA VM- Y / Y-6 x / 13 x 6 16 x 6 x / belt driven D x P1 x C3 x 3 x 6 13x3x7 / 1 x 3 x 6 x 3 x 3 n/a n/a n/a n/a BT# / CAT# / DIN6971 ø7 ø 3 ±. / V / 1PH /.A. volumetric # x.9 x.. x.9 x. 3 VMC-1 13 x 6 1 x 1 x / 7 / 6 ISO-belt driven ISO-geared head : 1. : 1 D x P1 x C3 9 x x 3 x x 7 9 x x 11/1 11/1. 11/1 /1 (ISO/) BT# / CAT# / DIN (ISO), 1 (ISO) ø76 (ISO), ø1 (ISO) ø1 (ISO), ø (ISO) 3 ±. / min.(working); sec.-1min.(break) pressure release # x 3. x 3..3 x 3. x / 17/ 1/1. 1/ (ISO); 36(ISO) 16.3 VMC-13 x 66 1 x 13 x / 7 / 6 ISO-belt driven ISO-geared head : 1. : 1 D x P1 x C3 9 x x 3 x x 7 9 x x 3(ISO/) BT# / CAT# / DIN (ISO), 1 (ISO) ø76 (ISO), ø1 (ISO) ø1 (ISO), ø (ISO) 3 ±. / min.(working); sec.-1min.(break) pressure release # x 3. x 3..3 x 3. x VMC-16F 1 x 1 x / 7 / 6 ISO-belt driven ISO-geared head : 1. : 1 X/Y: x P1 x C3; Z: x P1 x C3 1 9 x x 6 9 x x 69 (inside) / 1 (outside) 9 x x (ISO) / 3 (ISO/, option) BT / CAT / DIN 7 (ISO), 1 (ISO) ø76 (ISO), ø1 (ISO) ø1 (ISO), ø (ISO) 3 ±. / min.(working); sec.-1min.(break) pressure release # x 3.1 x 3..3 x 3.1 x 3. VMC x 9 1 x x / 7 / 6 ISO-direct driven ISO-geared head : 1. : 1 D63 x P1 x C3 / / 1 x x x x 16, x, 13 x x V / 1PH /.A. volumetric # x.6 x 3.7. x.6 x 3.7 1/ 1/ 1/1. 1/ 1./ 1./6 1./ / VMC- x 9 1 x x 6 9 / 7 / 6 ISO-direct driven ISO-geared head : 1. : 1 D63 x P1 x C3 / / 1 x x x x 16, x, 13 x x 73 (ISO), 3 (ISO) BT / CAT / DIN 7 (ISO), 1 (ISO) ø76 (ISO), ø17 (ISO) ø1 (ISO), ø (ISO) 3 ±. / V / 1PH /.A. -1min.(working); sec.-1min.(break) volumetric #6 6.. x.6 x x.6 x 3.7 VMC-3 3 x x x / 7 / 6 ISO-direct driven ISO-geared head : 1. : 1 D63 x P1 x C3 / / V / 1PH /.A. volumetric # x.6 x x.6 x
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