SHARP SVL-3320 & 4020 LINEAR WAY VERTICAL MACHINING CENTER

Transcription

1 SHRP SVL-3320 & 4020 LINR WY VRTIL MHINING NTR PRISION MHIN TOOLS Sharp Industries, Inc hallenger Street Torrance, Tel Fax mail: Parts: Sales: Support: PRISION MHIN TOOLS

2 Model SVL x 20.1 x 22 Travel / 850 x 510 x 560 mm 39.4 x 19.7 Table / 1000 x 500 mm Spindle: Up to 12,000 rpm, T 40 Net weight: Up to 11,880 lbs / 5,400 kg Model SVL x 20.1 x 22 Travel / 1020 x 510 x 560 mm 47.2 x 19.7 Table / 1200 x 500 mm Spindle: Up to 12,000 rpm, T 40 Net weight: Up to 12,100 lbs / 5,500 kg The linear guide way VM is widely used for manufacturing in the aerospace industry. The linear guide way VM is ideal for manufacturing automotive parts

3 Model SVL-3320 & 4020 Standard Features Rapid Traverse up to 1,417 per minute / 36 M/min Spindle speed of up to 12,000 rpm Position accuracy at ±0.0002" (0.005) Repeatability of ± " (±0.003 mm) 30 Tool T standard (SX model) Oi-M or Siemens 828 control (S & SX models) 03 04

4 SVL Linear Way VM TThe SHRP SVL Series of linear guide way vertical machining centers provides high speed machining with optimal productivity. ll structural components are made of Meehanite casting with excellent vibration dampening properties. Internal ribs running throughout each section of the casing ensures machine stability under various cutting conditions. Precision hand scraping of each section provides near perfect alignment assuring long term accuracy. The machines are equipped with FNU or Siemens controls and drives that are world renowned for their reliability and state-of-the art technology. Precision Hand Scraping ll structural mating surfaces are precision hand scraped to increase the flatness and improve the geometric accuracy (straighness or squareness) of the whole assembly. This provides near perfect alignment assuring long term accuracy. Meehanite ast Iron Meehanite cast iron is used on all structural components. 05 The high speed spindle delivers a smooth machining process with a superb finish on the machines work pieces. 06

5 Siemens 828 N ontrol The 828 series offers a asic and dvanced version, that has 8.4 or 10.4 color L. oth have advanced high speed look ahead functions that provides an excellent finish on high speed machining. The control offers user friendly Shop Mill conversation type programming. y using graphics and prompting, any operator can quickly operate the machine with minimal training. In addition, the controls are equipped with a US port, embedded thernet, beside the RS232 interface. These features greatly increase the ease and speed in transfer of data for the control. The control is equipped with a full keyboard (QWRTY keyboard). Oi-Mate M/Oi-M N ontrol The new -Oi-M N system comes with a 8.4 color L, a new user interface, more memory, high speed look ahead functions and a faster processor. In addition, it is now equipped with a US port, embedded thernet, beside the RS232 interface. These features greatly increase the ease and speed in transfer of data for the control. 4 Spare M odes 4 spare (user definable) M codes are included. They can be used for auxiliary equipment such as an indexer that requires communication with the N control. Spindle hiller Refrigerated oil is circulated around the spindle to draw heat from it. This helps to control thermal expansion which can effect accuracy and also the preload on the spindle bearings. Since the temperature is better controlled, a tighter bearing preload can be used. This makes for a stiffer and more rigid spindle assembly that can take heavier cuts and maintain better accuracy throughout the day. The ir Gun and oolant Gun are conveniently located below the control panel, they are provided for washing the work piece and the inside of the machine enclosure. lectric cabinet heat exchanger is standard on all models for dissipation of heat generated around the cabinet. This helps to control thermal expansion which can effect the accuracy of the machine. n air reservoir tank with alarm is used to stabilize the incoming air pressure and volume. It ensures safe and reliable operation of the tool change system, the draw bar and the air gun

6 SHRPS SVL-3320 & 4020 LINR VM Standard machine specifications Model ontrol units SVL3320S-M SVL3320S-F SVL3320S-M SVL3320S-F SVL3320SX-M SVL3320SX-F SVL4020S-M SVL4020S-F SVL4020S-M SVL4020S-F SVL4020SX-M SVL4020SX-F Siemens 828 PPU240.2 OI-Mate-M Siemens 828 OI-M Siemens 828 Screen size 8.4" L 10.4" L 8.4" L 10.4" L 8.4" L 8.4" L 10.4" L 8.4" L 10.4" L 8.4" L Guideways type Linear Guideway Linear Guideway Travel X xis travel 33.5'' (850) 40.2'' (1020) Y xis travel 20.1'' (510) 20.1'' (510) Z xis travel 22'' (560) 22'' (560) Spindle nose to table 5.9''-28'' ( ) 5.9''-28'' ( ) Spindle center to column 23.9'' (608) 23.9'' (608) Table Table area 39.4'' x 19.7" (1,000 x 500) 47.2'' x 19.7" (1,200 x 500) Max. work piece weight lb.(kg) 1,100 (500) 1,100 (500) Spindle Speed / Type rpm 8,000 10,000 12,000 8,000 10,000 12,000 Taper (w/o TS) T 40 T 40 Feed rate Rapid traverse X/Y axis ipm (mm/min) Rapid traverse Z axis ipm (mm/min) utting feed rate ipm (mm/min) 0.04~1,417 (1~36,000) 0.04~1,417 (1~36,000) Motor Spindle motor hp (kw) 12.1/14.7 (9/11) 10.1/14.7 (7.5/11) 12.1/14.7 (9/11) 10.1/14.7 (7.5/11) 12.1/14.7 (9/11) 15/20 (11/15) 12.1/14.7 (9/11) 10.1/14.7 (7.5/11) 12.1/14.7 (9/11) 10.1/14.7 (7.5/11) 12.1/14.7 (9/11) 15/20 (11/15) utomatic tool changer T capacity arousel rm Type arousel rm Type Magazine capacity Method of tool selection Set tool number Random Set tool number Random Max. tool diameter 3.9'' (100) 3.1 (80) 3.1 (80) 3.9'' (100) 3.1'' (80) 3.1'' (80) Without adjacent tool 5.9" (150) 4.9" (125) 5.9" (150) 4.9" (125) Max. tool length 9.8'' (250) 11.8'' (300) 9.8'' (250) 11.8'' (300) Max. tool weight lb.(kg) 15.4 (7) 15.4 (7) ir blast when making tool change Yes Yes ccuracy sec Position accuracy +/- ± " (0.005) ± " (0.005) Repeatability +/- ± " (0.003) ± " (0.003) Machine size 109.4" (2,780) Width (w/o chip conveyor) 109.4" (2,780) 114.2" (2,900) epth (w/o chip conveyor) 84.6" (2,150) 84.6" (2,150) Height 101.2" (2,570) 101.2" (2,570) Weight pprox. lb.(kg) 11,000 (5,000) 11,440 (5,200) 11,880 (5,400) 11,440 (5,200) 11,880 (5,400) 12,100 (5,500) oor opening 39.4" (1,000) 43.3" (1,100) oolant system Number of flood coolant nozzles 6 6 oolant tank capacity gal (L) 63 (240) 63 (240) hip pan Standard Standard ir blower nozzle (for cutting dry) 1 1 Power requirements lectrical 220V(with Transformer) 220V 3 Phase / 220V(with Transformer) 220V 3 Phase / 220V(with Transformer) 220V 3 Phase / 220V(with Transformer) 220V 3 Phase / 220V(with Transformer) 220V 3 Phase / 220V(with Transformer) 220V 3 Phase / Voltage / Hz 3Phase / 20KV / 60Hz 20KV / 60Hz 3Phase / 20KV / 60Hz 20KV / 60Hz 3Phase / 20KV / 60Hz 20KV / 60Hz 3Phase / 20KV / 60Hz 20KV / 60Hz 3Phase / 20KV / 60Hz 20KV / 60Hz 3Phase / 20KV / 60Hz 20KV / 60Hz ir 6 6 * Power foundation and environmental controls are required OI-M Siemens 828 PPU240.2 OI-Mate-M Siemens 828 OI-M Siemens 828 OI-M Top View Model SVL-3320S SVL-3320S SVL-3320SX Front View Model SVL-3320S SVL-3320S SVL-3320SX 101.1in (2570mm) 109.4in (2780mm) 101.1in (2570mm) 109.4in (2780mm) 101.1in (2570mm) 109.4in (2780mm) Model SVL-4020S SVL-4020S SVL-4020SX 101.1in (2570mm) 114.2in (2900mm) 101.1in (2570mm) 114.2in (2900mm) 101.1in (2570mm) 114.2in (2900mm) 179.4in (4556mm) 133.9in (3402mm) 179.4in (4556mm) 133.9in (3402mm) 179.4in (4556mm) 133.9in (3402mm) 23.6in (600mm) 23.6in (600mm) 23.6in (600mm) 28.7in (730mm) 28.7in (730mm) 28.7in (730mm) 150.4in (3820mm) 150.4in (3820mm) 150.4in (3820mm) 153.1in (3888mm) 153.1in (3888mm) 153.1in (3888mm) Model SVL-4020S SVL-4020S SVL-4020SX Side View Model SVL-3320S 109.0in (2770mm) SVL-3320S 109.0in (2770mm) SVL-3320SX 109.0in (2770mm) Model SVL-4020S 109.0in (2770mm) SVL-4020S 109.0in (2770mm) SVL-4020SX 109.0in (2770mm) 184.1in (4676mm) 184.1in (4676mm) 184.1in (4676mm) 133.9in (3402mm) 133.9in (3402mm) 133.9in (3402mm) 09 10