Moving Cross-Rail Double Columns Machining Center

Transcription

1 Quality, Credibility, Innovation, Service Moving Cross-Rail Double Columns Machining Center 5 Face milling head 5 Axis Simultaneous milling head ( 000~000mm ) 5A head machining TEL : FAX : yjpt@fourstarcnc.com http : // No.6-, Lane 9, Da Lin Road, Da Ya District, Taichung City, 4847, Taiwan. 06. October

2 Moving Cross-Rail DCM Specification Between Columns : 850 / 50 / 450 / 850 / 50 / 650 / 450 mm X- travel : 00~6000 mm Y - travel : 800~400 mm Z - travel : 800 / 00mm W- travel : 000 / 500 / 000 mm ( 000~000mm) MODEL INFO FD W F Auto 5 Face milling Y travel( including ATC+AHC ) x00 x00 X axis travel 6000mm Distance between columns 650mm W type moving cross-rail Fixed Double Columns ± ± ±0.009 High precision machining ATC AHC CNC Rotary Table

3 Moving Cross-Rail DCM 850/50/ /50/650/450 FDW - 8//4 Triangular rigid supporting made ( Patent NO. M49807 ) Dia. 800~000 FDW - 8//6/4 00 gravity-center falls column inside. Servo synchronous located & Hydraulic clamping P.R. ( Patent NO. M589 ) Embedded CNC Rotary Table ( Indexed / Simultaneous 0.00 ) Dual Synchronous servo control ( Patent NO. M508 ). P.R. P.R Any position located 50% High Box-in-box unity cast-iron frame ( Patent NO. M49807 ) 50% Slope of Cross-Rail 0.0/000 Mid P.R. Low Extend column base FDW - 8//4 Each column with linear guide-ways and position rail (P.R.) ( Patent NO. M589 ) FDW - 8//6/4 4

4 Moving Cross-Rail DCM Innovative patented design Quality Assurance Other competitors T W B.B.W T W High Mid Low Total Gravity-Center b Total Gravity-Center.b 0 key points excellent design High-precision assembly skill. All mounted surface by precise hand-scraping. Calibration straightness and flatness by laser. TORQUE ( N.m ) N.m i / 8000 with Gear-Box ( ratio : 4 ) 66 N.m 4 N.m 5 N.m POWER ( k W ) kw 0min kw Continuous Box-in-Box unity cast-iron high rigidity structure. 6 Cross-rail positioned by both sides hydraulic clamping. AHC and Column separate independent from ground. 7 Increase the beam dimension & weight increase rigidity. Column-base extended & separate with base. 8 The optional 4 guideways ram for heavy cutting. 4 Extend Y travel for auto 5F machining space. 9 The hydraulic clamping makes the slope of cross-rail 0.0/000 5 All linear guideways enhance rigidity and accuracy. 0 Cross-rail supported by triangular track made gravity-center fall column inside. Cutting Capability 8 kw 5 kw N.m 8 N.m [rpm] : 4 : Max. SP speed 0 TORQUE ( N.m ) connect Low-speed output i / 000 ( ) L/H Speed Direct drive 6 kw 0min kw Continuous 5 N.m 4 N.m N.m connect High-speed output POWER ( k W ) 5 N.m kw 8.5 kw [rpm] N.m 5 N.m TORQUE ( N.m ) N.m 5 N.m i0 / 7000 with Gear-Box ( ratio : 4 ) 404 N.m 7 kw 0min 0 kw Continuous 6 N.m 9 N.m N.m Direct drive spindle with P4 level precision ball bearing is oil chilled to reduce thermal deformation. 0 N.m 8 N.m POWER ( k W ) [rpm] : 4 : For General cutting For Light cutting For Heavy cutting Enlarge Cutting Space Cutting Record ( from FDW-4 ) Optimal Efficiency Transmission Planetary gear kw 9. kw N.m N.m Special Milling Head ( Exchange Type ) Type Automatic Semi-Automatic Manual Head exchange Auto (hydraulic) Manual (8 bolts) Manual (8 bolts) Head indexed Auto (5 ) Auto (5 ) Manual (5 / free) Tool clamped Booster Booster Bolt A axis 90 head Extension head Extension 90 head AC swiveling head Special Milling Head ( Fixed Type ) Auto Head exchanger ( AHC ) A axis A axis Face cutting S45C Ø50mm, 50rpm, t=8mm 600mm/min, SP load 70% X axis load 8%, RMS s Drilling S45 Ø48mm, 00rpm, h=00mm 0mm/min, Z axis load 80%, tolerance +0.mm Two speed ratio IN-LINE gearbox Full enclosure, high power and performance. Universal head 5 Face head 5 Axis simultaneous head (dual tool shank) For Auto-Special Milling Head 5 6

5 Auto 5F milling head Auto 90 o milling head Auto A/C swiveling head SHMI (Smart Human-Machine Interaction) Main screen MAIN Efficiency machining EM Tool load monitor TLM Roughing load adaptive control RLAC Tool measurement TM Auto feed control (AFC) AFC Workpiece measurement WM Dialogue guideline DG FANUC 0iMF & imb Function List Specifications OiMF imb Max controlled axes number 7 0 Max simultaneous controlled axis 4 4 Tandem / Torque control Increment system C Dual position feedback * Linear scale I/F with absolute address reference mark * HRV / HRV control Inch/metric conversion Interlock Machine lock Emergency stop Over travel Stroke limit check before move Mirror image Position switch Operation MDI operation DNC operation Program restart Retraction for rigid tapping Retraction for D rigid tapping * Buffer register Dry run Single block Jog feed -dimensional manual feed Manual handle interruption Incremental feed Auxiliary/Spindle speed function Auxiliary function High-speed M/S/T/B interface Spindle override Spindle orientation Rigid tapping Rigid tapping by manual handle Interpolation functions Nano interpolation Positioning Exact stop Linear interpolation Circular interpolation Dwell Cylindrical interpolation Helical interpolation Nano smoothing * Jerk control * Tolerance control * Thread cutting, synchronous cutting Skip function Optional block skip Reference position return check Editing Operation Part program storage size Part program editing Program protect Extended part program editing Background editing Data server editing/operation Accuracy compensation function Stored pitch error compensation Smooth backlash compensation Interpolation type straightness compensation Specifications OiMF imb Guidance function Manual Guide i Program input Absolute/incremental programming Decimal point programming calculator type Polar coordinate command Coordinate system setting Automatic coordinate system setting Workpiece coordinate system Addition of workpiece coordinate system Programmable data input Sub program call Custom macro Addition of custom macro common variables Canned cycles for drilling Circular interpolation by R programming -dimensional coordinate system conversion Automatic corner override Scaling Coordinate system rotation Tilted working plane indexing Setting and display Parameter setting and display Alarm display Alarm history display Operator message history display Operator history display Run hour and parts count display Multi-language display Dynamic display language switching Erase CRT screen display Self-diagnosis function Graphic display Machining condition selection function Feed function Rapid traverse rate Rapid traverse override Feed per minute Federate override Jog override AI contour control II Data input/output Memory card input/output Screen hard copy Power Mate CNC manager External I/O device control Fast data server Tool function/tool compensation Tool offset pairs Tool offset memory C Tool offset Tool length measurement Automatic tool length measurement Tool life management Other Function Embedded Ethernet Fast Ethernet PMC system PMC function I/O Link DI/DO points Backlash compensation Stored pitch error compensation Standard Optional accessories function * For linear scale. * For auto milling head. * For mold cutting. 7 8

6 Table size Item Unit FDW-8 FDW- FDW-4 Model FDW Distance between columns mm Length mm Width mm Maximum Table Load ton T slot Width Pitch No. mm Travel Spindle Feedrate Tool magazine Machine size Series Specification list X -axis mm Y -axis mm Z -axis mm 800 (00) W -axis mm 000 ( opt. 500) Nose to table mm 0~90 Ram Size mm Taper / Power / Speed rpm / kw BBT50 - /6kW rpm with stage gearbox Cutting m / min X axis m / min Y / Z / W axis m / min 5 / 5 / 5 Accuracy mm Positioning ±0.05/full travel ; Positioning ±0.05/full travel ±0.00 ; Slope of cross-rail 0.0/000 Capcity / Dia mm tools, max. dia Ø5(Full tool) / Ø0(Adjacent empty) Max.Length / Weight mm / Kg 400 mm / 0 kg Tool selection Random shortest direction / M4 P.0-45 Length m Width m Height m 5. (6.0) Machine Weight ( ±0% ) ton FDW-8 FDW- FDW-6 FDW (opt. 500 / 000) 45~ (opt ) BBT50 - /6kW rpm with stage gearbox / / Positioning ±0.05/full travel ; Positioning ±0.05/full travel ±0.00 ; Slope of cross-rail 0.0/000 tools, max. dia Ø5(Full tool) / Ø0(Adjacent empty) 400 mm / 0 kg Random shortest direction / M4 P Standard Accessories Optional Accessories. FANUC 0 i MF LCD. X travel 7m / 8m / 9m / 0m. Spindle cooler. Mitsubishi / Siemens / Heidenhain Controller. Spindle air blast. High speed Spindle ( 8000~0000rpm ) 4. N Counter balancing system 4. Coolant Through Spindle ( CTS ) 5. Dual stage H/L planetary gearbox milling head ( Auto, Semi-auto, Manual ) 6. Independent auto lubrication system 6. Extend milling head ( Auto, Semi-auto, Manual ) 7. Program end alarm lamp 7. AC swiveling milling head ( Auto, Manual ) 8. Rigid tapping 8. AHC system ( for auto milling head ) 9. Electric cabinet heat exchanger 9. Toggle head stand ( for semi-auto / Manual milling head ) 0. USB / RS / Ethernet interface 0. Five face milling head ( Fixed type ). Coolant system. Universal milling head ( Fixed type, Manual ). Dual spiral type chip remover. 5 axis simultaneous milling head. Metal belt chip conveyor with cart. Y travel extend 650mm ( for Auto 5F machining ) 4. Chain type ATC pcs 4. Transformer 5. Semi-enclosure splash guard ( FDW-8//4 ) 5. X, Y, Z axis linear scale 6. Open type splash guard ( FDW-8//6/4 ) 6. Tool length measurement 7. ATC auto door 7. Auto work piece measurement 8. Foot switch for tool away 8. CNC rotary table ( indexed / simultaneous ) 9. Working lamp 9. Coolant thru tool holder device 0. Leveling screw + foundation bolts 0. Full enclosure splash guard. Tool kit & Operator s manual. Oil skimmer. Air / water cleaning equipment. Spindle power 0 / 7 kw with gearbox. W axis linear scale ( pcs ). Heavy duty RAM 550 x 550 ( FDW-8 and up ) Machine Layout & Dimension H ATC AHC W All data will change based on the actual situation without notice. L 9 0