On Aluminum. we have an edge! Aluminum. 3-Flute Series for. Get maximum return on performance with Dura-Mill s FEATURES
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1 On Aluminum we have an ege! Get maximum return on performance with Dura-Mill s 3-Flute Series for Aluminum U.S. Patent 6,899,494 FEATURES Proven an patente WhisperKut Design ensures stability an chatterfree machining an improve tool life New Ball En Series with avance esign features Extensive raius an extene reach offering with off-the-shelf eliveries Rough an finish with the same tool Improve floor surface finish obtaine by the aition of wiper flats on en teeth
2 3 Flute for Aluminum SQUARE END, CORNER RADIUS & ball nose Material Application Versatile esign allowing for both heavy profile an slotting applications Avance cutter geometry with wiper flats for improve floor finish Uncoate bright finish Offere in square, multiple raii an ball en esign Stanar Features Optional Preferre Milling Applications * 0.5 x D Slotting Ball Nose Variable Inex Variable Helix Corner Raius Center Cutting Cylinrical Lan Square En Wiper Flats Welon Flats Finishing Light Roughing Heavy Roughing Pocketing Plunging Ramping Contouring * Stanar Welon Flats available at no charge Cutting Dia. Shank Dia. LOC OAL Square Corner Raius r Ball 1 2 l1 l2 En Nose 1/8 1/8 3/ /8 1/ /16 3/16 9/ /4 1/4 3/ /4 1/4 3/4 2-1/ / /8 3/8 1/ /8 3/ / /8 1-1/2 3-1/ /2 1/2 5/8 2-1/ /2 1/2 1-1/ /2 1-5/ / /8 5/8 1-5/ /4 3/ /4 3/4 1-5/ /4 2-1/ / / New Items l 2 2 l 1 1 r Each coating batch is inspecte an ocumente to ensure proper coating ahesion an thickness TOLERANCES = = r = Ol Stonebreak Roa Malta, NY (800) or (518) Fax: (518) uramill.com
3 Material Application 3 Flute for Aluminum SQUARE END, CORNER RADIUS & ball nose Versatile esign allowing for both heavy profile an slotting applications Avance cutter geometry with wiper flats for improve floor finish ZrN Coate Offere in square, multiple raii an ball en esign 4 ZrN Stanar Features Optional Preferre Milling Applications * 0.5 x D Slotting Ball Nose Variable Inex Variable Helix Corner Raius Center Cutting Cylinrical Lan Square En Wiper Flats Welon Flats Finishing Light Roughing Heavy Roughing Pocketing Plunging Ramping Contouring * Stanar Welon Flats available at no charge Cutting Dia. Shank Dia. LOC OAL Square Corner Raius r Ball 1 2 l1 l2 En Nose 1/8 1/8 3/ /8 1/ /16 3/16 9/ /4 1/4 3/ /4 1/4 3/4 2-1/ New Items 3/8 3/8 1/ /8 3/ / /2 1/ /8 1-1/2 3-1/ /2 1/2 5/8 2-1/ /2 1-1/ /2 1-5/ / /8 5/8 1-5/ /4 3/ /4 3/4 1-5/ /4 2-1/ / / l r l 1 TOLERANCES = = r = Ol Stonebreak Roa Malta, NY (800) or (518) Fax: (518) uramill.com
4 3 Flute for Aluminum extene reach Material Application Versatile esign allowing for both heavy profile an slotting applications Avance cutter geometry with wiper flats for improve floor finish Uncoate bright finish Offere in square, multiple raii an ball en esign Neck relief esign for eep pocket milling applications Stanar Features Optional Preferre Milling Applications Square En Corner Raius Ball Nose Center Cutting Wiper Flats Variable Inex Variable Helix Cylinrical Lan Reuce Neck Welon Flats * Finishing Light Roughing Heavy Roughing 1.0 x D Slotting Pocketing Plunging Ramping Contouring * Stanar Welon Flats available at no charge Cutting Shank LOC OAL Neck LBS Square Corner Raius r Ball Dia. 1 Dia. 2 l1 l2 Dia. n l3 En Nose 3/16 3/16 1/ / /4 1/4 3/8 2-1/ / /4 3/ / /8 3/8 1/ / /8 1/ / /2 5/ / /2 1/2 5/ / /2 5/ / /2 5/ / /8 5/8 3/ / /4 3/ / / / / / / New Items l 2 2 n 1 TOLERANCES l 1 l = = r = r 16 Ol Stonebreak Roa Malta, NY (800) or (518) Fax: (518) uramill.com
5 Material Application 3 Flute for Aluminum extene reach Versatile esign allowing for both heavy profile an slotting applications Avance cutter geometry with wiper flats for improve floor finish ZrN Coate Offere in square, multiple raii an ball en esign Neck relief esign for eep pocket milling applications 4 ZrN Stanar Features Optional Preferre Milling Applications Square En Corner Raius Ball Nose Center Cutting Wiper Flats Variable Inex Variable Helix Cylinrical Lan Reuce Neck Welon Flats * Finishing Light Roughing Heavy Roughing 1.0 x D Slotting Pocketing Plunging Ramping Contouring * Stanar Welon Flats available at no charge Cutting Shank LOC OAL Neck LBS Square Corner Raius r Ball Dia. 1 Dia. 2 l1 l2 Dia. n l3 En Nose 3/16 3/16 1/ / /4 1/4 3/8 2-1/ / /4 3/ / /8 3/8 1/ / /8 1/ / /2 5/ / /2 1/2 5/ / /2 5/ / /2 5/ / /8 5/8 3/ / /4 3/ / / / / / / New Items l 2 1 n 2 Dura-Mill now offers alternative coating choices for those seeking optimal performance for the most emaning applications. r l 1 l 3 TOLERANCES = = r = Ol Stonebreak Roa Malta, NY (800) or (518) Fax: (518) uramill.com
6 Technical Guie Recommene Starting Spees an Fees AISI Material SFM Application (FPT) Fee per Tooth Group Low - High Cut Type 1/8 3/16 1/4 3/8 1/2 5/8 3/4 1 ALUMINUM (Wrought Alloy) 6061, 7075, 1000, , 2011-T3, 2024-T4, A2 N S* HR LR F** ALUMINUM (Cast Alloy) Silcon <12% A Series - G Series N S* HR LR F** General Notes 1. When recommene SFM/RPM cannot be achieve, use the maximum machine RPM an the suggeste FPT per the table 2. * When slotting 1 x D eep, use 70% of maximum machine RPM 3. Floo coolant recommene for all applications 4 Reuce SFM values by 40% when using uncoate tools 5. ** Stanar finishing fee rates may require ajustments. 6. When using extene neck relief tools, it may require a reuction of ADOC an RDOC values base upon your specific part an fixture. application cut type Slotting (S) * Heavy Roughing (HR) Light Roughing (LR) Finishing (F) ** ae ap ap ap ap ae ae ae Axial DOC (ap) = up to 1 x D Raial DOC (ae) = 1 x D Axial DOC (ap) = up to 1.25 x D Raial DOC (ae) = 0.5 x D Axial DOC (ap) = LOC Raial DOC (ae) = 0.25 x D Axial DOC (ap) = LOC Raial DOC (ae) = 3% to 5% of Dia. LOC = Length of Cut 16 Ol Stonebreak Roa Malta, NY (800) or (518) Fax: (518) uramill.com
7 Coatings for Aluminum stanar stock coating DS4: Zirconium Nitrie APPLICATIONS: Most non-ferrous materials particularly applications in aluminum alloy 4 ZrN benefits: Effectively reuces built up ege when machining aluminum alloy High heat resistant Reuces friction an prevents galling optional coating (upon request) DS5: Titanium DiBorie APPLICATIONS: Aluminum Alloy (Si 9%) Also recommene for high spee an high velocity milling 5 TiB2 benefits: Ultra high harness makes this coating extremely abrasion-resistant which ais in maximum tool life Provies minimal ege buil up ue to low affinity to aluminum alloy Performs well in elevate spee an fee applications availability: DS5 may be applie to any of our uncoate tools within a reasonable timeframe. Please call our customer service epartment at (800) or (518) for pricing an availability
8 Deicate to proviing innovative cutting tool solutions serving the following inustries: AEROSPACE DEFENSE MACHINE TOOL MEDICAL MOLD & DIE POWER GENERATION Dura-Mill, Inc. 16 Ol Stonebreak Roa Malta, NY (800) or (518) Fax: (518) uramill.com 9/16B
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