DRILL G40 G44 G52 G54 G56 G57 G59 G60 G71 G74 G75 G77 G80 G81 G82

Transcription

1 DRILL Solid Technical Information for Mach Drill Mach Drill Technical Information for Mach long Drill Mach long Drill Technical Information for Vulcan Drill Vulcan Drill Technical Information for Carbide Drill Carbide Drill Solid 6 Burnishing Drill 63 Top solid Drill 64 PCD Drill 66 Technical Information for un Drill 69 un Drill Reamer Technical Information for Indexable Reamer Available for Indexable Reamer Indexable Reamer Chucking / Machine Reamer PCD Reamer Cermet Reamer Broach Reamer

2 KORLOY Type Shape Dia. Aspect ratio Page KINDRILL KD Available : SPT, XOT Ø1.0~Ø.5 D~5D 11 ~ 19 KINDRILL HP KD..HP Available : SPT, XOT Ø1.0~Ø.5 D~5D ~ 4 Indexable KINDRILL (for large diameter drilling) KD Available : Ø61.0~Ø100.0 D~4D 6 TPDB TPDB Ø10.0~Ø.9 3D~8D Available : 31 ~ Indexable & Drill with center WPDC Ø.0~Ø80.0 5D~8D Available : 38 ~ 39 Mach Drill MSD Ø~Ø.0 3D~7D MSDH Ø~Ø.0 3D~7D ~ 47 ~ 51 MLDP Ø~Ø.0 54 Mach long Drill MLD Ø~Ø.0 7D~D 54 Solid Vulcan Drill VZD Ø1.6~Ø.5 D, 5D 57 ~ Carbide Drill SSD Ø1.0~Ø15.0 ~ 61 BDS Ø~Ø.0 5D~7D 6 Burnishing Drill BDT Ø4.~Ø10.3 D~4D 6

3 KORLOY Type Shape Dia. Aspect ratio Page Top solid Drill TSDM Ø8.0~Ø.0 5D~8D 63 PCD Drill PDD Ø5.0~Ø1.0 5D 64 Solid KDS Ø.0~Ø.0 D~100D 69 un Drill KDT Ø6.0~Ø6.5 D~100D IRT Ø10.0~Ø31.0 3D~5D 75 Indexable Reamer Available IRB Ø10.0~Ø31.0 3D~5D 76 Available SCRS Ø5.0~Ø.0 D~3D 78 SCRH Ø5.0~Ø.0 D~3D 78 Chucking / Machine Reamer Reamer TCRS Ø7.0~Ø30.0 D~3D 79 TMRS Ø7.0~Ø30.0 3D~5D 79 PCD Reamer PDR Ø5.0~Ø.0 3D~5D 80 Cermet Reamer KCR Ø6.0~Ø30.0 3D~7D 81 Broach Reamer HBRE Ø3.0~Ø.0 3D~7D 8 3

4 4 LPMTDF NPETDA NPETDR NPMTDM NPMTDS SPETDA SPMTDF SPMTDM SPMTDS 03DF 8DA 808DA 908DA 08DA 4108DA 511DA 8DR 808DR 908DR 08DR 4108DR 511DR 8DM 808DM 908DM 08DM 4108DM 511DM 8DS 808DS 908DS 08DS 4108DS 511DS 03DA 04DA 04DA 03DF 04DF 04DF 03DM 04DM 04DM 03DS 04DS 04DS SPETND 04ND 04ND 05ND 07T8ND ND 11T308ND ND 15M510ND ND Available Picture Dimensions I d1 d t r Coated Uncoated eometry NC NC31 PC3530 NCM5 PC6510 NC50 PC30 H01 NC3030 PC3535 PC9530 NCM3 10 Available Stock item

5 5 XOMTPD WCKTDA 04PD 04PD 04PD 07T5PD PD 11T306PD 1306PD 15M8PD 1808PD 0308DA 08DA 0308DA 06T308DA 0808DA WCKTC1 0304C1 04C1 0308C1 06T308C1 0808C WCMTC 0308C 08C 0308C 06T308C 0808C 08041C WCMTC1 0304C1 04C1 08C1 0308C1 06T308C1 0808C WCMTDS(P) 0304DSP 04DSP 0308DS 06T308DS 0808DS 08041DS SPMTPD 04PD 04PD 05PD 07T8PD PD 11T308PD PD 15M510PD PD SPMTLD 05LD 07T8LD LD 11T308LD LD 15M510LD LD XOMTLD 04LD 07T5LD LD 11T306LD 1306LD 15M8LD 1808LD XOETND 04ND 04ND 04ND 07T5ND ND 11T306ND 1306ND 15M8ND 1808ND Available Picture Dimensions I d1 d t r Coated Uncoated eometry NC NC31 PC3530 NCM5 PC6510 NC50 PC30 H01 NC3030 PC3535 PC9530 NCM3 10 Available Stock item

6 Technical Information for KIN DRILL Optimized insert design for maximum drilling efficiency KIN DRILL Code system of holder K 5D 0 07 KIN / KORLOY Aspect ratio(l/d) D, D, 3D, 3.5D, 4D, 4.5D, 5D Drill Dia. Ø.0 (One decimal place marked) One decimal place marked Ø, Ø Ø, Ø Shank shape No mark : Flange Shank, Weldone F1 : Flange Shank, Whistle Notch F : Flange Shank, Without Side Lock S : Straight Shank, Weldone S1 : Straight Shank, Whistle Notch S : Straight Shank, Without Side Lock M0, M1, M, M3 : MT0, MT1, MT, MT3 H63, H100 : HSK63, HSK100 B30, B, B : BT30, BT, BT Inscribed circle of insert 05, 06, 07, , 15, 18 Features of Optimized design of inserts for maximum drilling efficiency Excellent cutting performance and chip control due to the optimized geometry and chip breaker of both inserts, central & peripheral. Different inserts, optimized for the central and peripheral insert locations in order to maximize cutting tool life. Chip breaker PD LD Features Universal At medium speed and medium feed Superior chip control for machining mild steel and stainless steel Light cutting(at low ~ medium speed and low feed) Peripheral insert Central insert Peripheral insert Central insert Shape rades for workpiece PC30 : P : P, M, K, S PC6510 : K : P, M, K, S PC55 : P, M PC55 : P, M 3 Coolant hole system The center coolant hole system helps prevent wear on the chip pocket of the central insert and improves chip control 6 The optimized shape of the flute increases the rigidity of the drill body and improves chip evacuation

7 Technical Information for KIN DRILL Application examples longer tool life Workpiece : Track link bush Cutting condition : vc(m/min)=1, fn(mm/rev)=0.1 Through coolant system Tools : Applicable inserts SPMT07T8PD(PC30) XOMT07T5PD() Holder K5D007 Machine : drilling machine EA ea 1ea Competitor 1% longer tool life workpiece Superior surface finish and chip evacuation. KIN DRILL: 180ea, Competitor:1ea 1% longer tool life. Example of improved product Workpiece : Track link bush Cutting condition : Competitor s vc(m/min)=1 fn(mm/rev)=0.1 Korloy s vc(m/min)=1 fn(mm/rev)=0.1 Tools : Applicable inserts SPMT090308PD(PC30) XOMT090305PD() Holder K3D09 Machine : MCT vf(mm/min) % 147 workpiece P Recommended cutting condition ISO Carbon steel Alloy steel Workpiece vc rade Workpiece Hardness(HB) m/min Central LD Peripheral PC55 1(~180) Low carbon Central 80~180 insert steel PD Peripheral 190(130~0) PC30 Competitor KIN DRILL : 95 Holes, Competitor : Holes, 135% longer tool life. U135% improved productivity. Feed(aspect ratio=d, 3D, 4D) Feed (mm/rev) depending on drill Dia. 1~ 17~3 4~9 30~4 ~ Central insert High carbon 180~80 PD Peripheral 1(80~0) 0.04~ ~ ~ ~ ~0. insert PC30 Central LD Peripheral PC55 1(~180) 0.04~ ~ ~ ~ ~0.14 Low alloy Central 1~ insert steel PD Peripheral 1(90~0) 0.06~ ~ ~ ~ ~0. PC30 Low pre hardened Low alloy steel insert insert Central insert 0~0 PD Peripheral 100(~1) 0.04~0.10 insert Central ~ PD insert 100(~1) 0.04~0.18 Peripheral PC30 insert 0.04~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~0. M Stainless steel High prehardenedsteel Austenite series Ferrite series Martensite series ~4 PD Central insert Peripheral insert (30~1) 0.04~ ~ ~ ~ ~0. LD Central Peripheral PC ~ ~ ~ ~ ~0.1 Central insert 90(~1) PD Peripheral insert 0.04~ ~ ~ ~ ~0. LD Central Peripheral PC ~ ~ ~ ~ ~0.1 Central 135~75 insert 100(~1) PD Peripheral 0.04~ ~ ~ ~ ~0.14 insert ray cast iron 1~30 PD Central insert Peripheral insert PC (1~0) 0.04~ ~ ~ ~ ~0.6 K Cast iron Ductile cast iron 1~30 PD Central insert Peripheral insert PC6510 1(100~0) 0.04~ ~ ~ ~ ~0.18 Heat Niheat resisting alloy 130~0 PD (30~100) 0.04~ ~ ~ ~ ~0.1 S resisting Tiheat resisting alloy 130~0 PD (30~90) 0.04~ ~ ~ ~ ~0. alloy High hardened steel 0 PD (~80) 0.04~ ~0.1 (~80) 0.08~ ~0. In case of 5D, reduce 30~% of cutting condition from the above. In interrupted machining part, reduce 30~% of feed from the above machining around interrupted part. 7

8 Technical Information for KIN DRILL Required machine power The graphs below show the cutting force required in drilling. Machining with the KIN DRILL and a machine with high rigidity and power. Workpiece : SCM4(HB) Cutting condition : vc(m/min)=100 Through coolant system fn(mm/rev)=0.13 fn(mm/rev)=0.10 fn(mm/rev)=0.07 Required machine power(kw) Drill Dia. Thrust(N) Drill Dia. Torque(Nm) Drill Dia. Cutting oil quantity Cutting oil quantity Recommended cutting oil quantity Min. cutting oil quantity Drill Dia. Workpiece : SCM4(HB) Cutting condition : vc(m/min)=100 Through coolant system Recommended pressure of coolant : 5kg/cm above The data of the graph above could be changed depending on workpiece and cutting condition. Drill tolerance and hole tolerance Drill Dia. Ø1 ~ Ø9 Ø30 ~ Ø45 Ø46 ~ Ø D~3D Drill tolerance(ød) Hole tolerance 0 ~ ~ ~ ~ ~ ~ 0.1 4D~5D Drill tolerance(ød) Hole tolerance 0 ~ ~ ~ ~ ~ ~ 0.05 Notice for setting the drill in the lathe 1 3 ± 0.03mm Core diameter : 0.5mm Xaxis 8 Set the peripheral insert parallel to the X axis. (based on the side lock) If the machined core is 0.5mm after machining 5mm, that is the proper setting. Please make sure that the location of the side lock could be different depending on manufacturers of machine.

9 Technical Information for KIN DRILL Range of adjusting machining diameter in the lathe Reducing the diameter Extending the diameter In machining in the lathe, the King Drill can extend and reduce the machining diameter with moving to the x axis. Please refer to the table showing the range of adjusting drilling diameter below. The more the drilling diameter is extended or reduced, the more the drill loses drilling balance. In this case, reduce the feed or cutting speed in machining. Reducing the machining diameter excessively could damage the holder. Range of Range of Range of Drill dia. adjusting drilling Drill dia. adjusting drilling Drill dia. adjusting drilling Drill dia. diameter(ø) diameter(ø) diameter(ø) ~ ~ ~ ~ ~ ~ ~ ~ ~.5.0 ~ ~ ~ ~ ~ ~ ~ ~ ~1.1.4 ~1.6.9 ~ ~ ~3.1.4 ~3.6.9 ~ ~ ~ ~ ~6.1.4 ~6.6.9 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~..3 ~.7.8 ~..3 ~.7.8 ~35..3 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~41..3 ~ ~ ~ ~. 4. ~ ~.. ~.7.7 ~45.. ~ ~ ~ ~ ~ ~. 47. ~ ~49.. ~ ~. 49. ~ ~51.. ~ ~ ~ ~ ~ ~ ~ ~ ~ ~. 55. ~ ~57.. ~ ~. 57. ~ ~59.. ~ ~. 59. ~ ~61. Range of adjusting drilling diameter(ø) and parts Drill dia. Peripheral insert Central insert Screw Wrench Torque(Nm) Ø1.0~Ø13.5 Ø13.6~Ø.0 Ø.1~Ø19.5 Ø19.6~Ø3.5 Ø3.6~Ø9.5 Ø9.6~Ø3 Ø35.6~Ø4 Ø4.6~Ø.5 Ø.6~Ø.5 SPMT04PD SPMT04PD SPMT05PD SPMT07T8PD SPMT090308PD SPMT11T308PD SPMT130410PD SPMT15M510PD SPMT180510PD XOMT04PD XOMT04PD XOMT04PD XOMT07T5PD XOMT090305PD XOMT11T306PD XOMT1306PD XOMT15M8PD XOMT1808PD FTNA04 FTNA04 FTKA06S FTKA065 FTKA0307 FTKA038 FTNC04511 FTNA0511 TW06P TW06P TW07P TW07S TW09S TWS TW In clamping an insert, please clean the tip seat and apply CASMOLY1000 on the screw. Please make sure to use a Korloyproduced wrench and screw only. 9

10 Technical Information for KIN DRILL KIN DRILL for machining a tap foundation hole There are two types of specifications of tap, metric and inch. The King drill is available for machining both thru tap and blind tap. Thru tap Blind tap Tap type Mertic Inch Thread M14 x.0 M x.0 M18 x M x M x M4 x 3.0 M7 x 3.0 M30 x 3.5 M x M36 x M39 x M4 x 4.5 9/1 UNC 5/811 UNC 3/410 UNC 7/89 UNC 9/18 UNF 5/818 UNF 3/4 UNF ØD Reference K3D104 K3D105 K3D15505 K3D17506 K3D19506 K3D1007 K3D09 K3D6509 K3D9009 K3D011 K3D311 K3D37513 K3D104 K3D13504 K3D506 K3D19506 K3D1904 K3D14505 K3D

11 Technical Information for KIN DRILL Special drill order form Coolant type Oil hole on the plunge part Oil hole on the shank Hole type Blind hole Thru hole Types of shank Flat Type Weldon Type Whistle Notch Type Location of side lock Parallel to peripheral insert(standard) 90 angle to peripheral insert 1 angle to peripheral insert 180 angle to peripheral insert Note currently using tool : current cutting condition RPM or vc(m/min) : vf(mm.min) or fn(mm/rev) : depth of cut : standard of measuring tool life : currently using machine Machining center : eneral lathe : CNC lathe : 11

12 SPMT04PD XOMT04PD FTNA04 TW06P SPMT04PD XOMT04PD FTNA04 TW06P SPMT05PD XOMT04PD FTKA06S TW07P SPMT07T8PD XOMT07T5PD FTKA065 TW07S SPMT090308PD XOMT090305PD FTKA0307 TW09S SPMT11T308PD XOMT11T306PD FTKA038 SPMT130410PD XOMT1306PD KIN DRILL KIN DRILLD Screw Wrench ØD Ød1 Ød L Applicable inserts 05 KD

13 SPMT130410PD XOMT1306PD SPMT15M510PD XOMT15M8PD FTNC04511 TWS SPMT180510PD XOMT1808PD FTNA0511 TW KIN DRILL KIN DRILLD Screw Wrench KD ØD Ød1 Ød L Applicable inserts 05

14 14 KIN DRILL KIN DRILL3D Applicable inserts SPMT04PD XOMT04PD FTNA04 TW06P SPMT04PD XOMT04PD FTNA04 TW06P SPMT05PD XOMT04PD FTKA06S TW07P SPMT07T8PD XOMT07T5PD FTKA065 TW07S SPMT090308PD XOMT090305PD FTKA0307 TW09S Screw Wrench ØD Ød1 Ød L K3D The items marked can machinea tap foundation hole.

15 15 KIN DRILL KIN DRILL3D Applicable inserts SPMT11T308PD XOMT11T306PD FTKA038 SPMT130410PD XOMT1306PD SPMT15M510PD XOMT15M8PD FTNC04511 TWS Screw Wrench ØD Ød1 Ød L K3D The items marked can machinea tap foundation hole.

16 KIN DRILL SPMT180510PD XOMT1808PD FTNA0511 TW KIN DRILL3D Screw Wrench K3D ØD Ød1 Ød L Applicable inserts 05

17 17 KIN DRILL KIN DRILL4D Applicable inserts SPMT04PD XOMT04PD FTNA04 TW06P SPMT04PD XOMT04PD FTNA04 TW06P SPMT05PD XOMT04PD FTKA06S TW07P SPMT07T8PD XOMT07T5PD FTKA065 TW07S SPMT090308PD XOMT090305PD FTKA0307 TW09S SPMT11T308PD XOMT11T306PD FTKA038 SPMT130410PD XOMT1306PD Screw Wrench ØD Ød1 Ød L K4D

18 18 KIN DRILL KIN DRILL4D Applicable inserts SPMT130410PD XOMT1306PD SPMT15M510PD XOMT15M8PD FTNC04511 TWS SPMT180510PD XOMT1808PD FTNA0511 TW Screw Wrench K4D ØD Ød1 Ød L

19 19 KIN DRILL SPMT04PD XOMT04PD FTNA04 TW06P SPMT04PD XOMT04PD FTNA04 TW06P SPMT05PD XOMT04PD FTKA06S TW07P SPMT07T8PD XOMT07T5PD FTKA065 TW07S SPMT090308PD XOMT090305PD FTKA0307 TW09S SPMT11T308PD XOMT11T306PD FTKA038 SPMT130410PD XOMT1306PD KIN DRILL5D Screw Wrench ØD Ød1 Ød L Applicable inserts 05 K5D

20 KIN DRILL SPMT130410PD XOMT1306PD SPMT15M510PD XOMT15M8PD FTNC04511 TWS SPMT180510PD XOMT1808PD FTNA0511 TW KIN DRILL5D Screw Wrench K5D ØD Ød1 Ød L Applicable inserts 05

21 Technical information for KIN DRILL(for through coolant system with a lathe) Drill with through coolant system for general lathe and CNC lathe without through coolant system KIN DRILL (for through coolant system with a lathe) Through coolant system with drill holder, plug, oilhole hose and oilhole pump NPT TAP in the plug is combined to NPT TAP connected to oil hose. Available to use the drill without a plug in milling machine Holder + Plug Clamping oil hose to the bottom of plug and connect the oil pump to the holder Oil pump Diameter Shank Dia. M x p Plug KD1~1HP Ø1.0 ~ Ø.0 Ø M14 x 1.5 PL14PT18 KD1~35HP Ø.1 ~ Ø3.5 Ø M18 x.0 PL18PT18 KD36~355HP Ø3.6 ~ Ø3 Ø M x.0 PLPT14 KD3~9HP Ø35.6 ~ Ø.5 Ø M x 3.0 PLPT38 Plug Plug is assembled. Plug Type M x p NPT Tap A PL14PT18 M14 x 1.5 1/8 17 PL18PT18 M18 x.0 1/8 PLPT14 M x.0 1/4 7 PLPT38 M x 3.0 3/8 36 1

22 KIN DRILL(for through coolant system with a lathe) KIN DRILL( for through coolant system with a lathe)d ØD Ød1 Ød L Screw Wrench KD 130HP04 1HP05 1HP05 1HP05 1HP06 180HP06 190HP06 0HP07 10HP07 HP07 30HP07 HP09 0HP09 HP09 HP09 80HP09 90HP SPMT04PD XOMT04PD SPMT04PD XOMT04PD SPMT05PD XOMT04PD SPMT07T8PD XOMT07T5PD SPMT090308PD XOMT090305PD FTNA04 FTNA04 FTKA06S FTKA065 FTKA0307 TW06P TW06P TW07P TW07S TW09S Applicable inserts 05

23 3 KIN DRILL(for through coolant system with a lathe) Applicable inserts SPMT04PD XOMT04PD FTNA04 TW06P SPMT04PD XOMT04PD FTNA04 TW06P SPMT05PD XOMT04PD FTKA06S TW07P SPMT07T8PD XOMT07T5PD FTKA065 TW07S SPMT090308PD XOMT090305PD FTKA0307 TW09S 130HP04 135HP04 1HP05 145HP05 1HP05 155HP05 1HP05 5HP06 1HP06 175HP06 180HP06 1HP06 190HP06 195HP06 0HP07 5HP07 10HP07 15HP07 HP07 HP07 30HP07 35HP07 HP09 45HP09 0HP09 5HP09 HP09 65HP09 HP09 75HP09 80HP09 HP09 90HP09 95HP09 ØD Ød1 Ød L K3D KIN DRILL( for through coolant system with a lathe)3d Screw Wrench

24 KIN DRILL(for through coolant system with a lathe) KIN DRILL( for through coolant system with a lathe)4d ØD Ød1 Ød L Screw Wrench K4D 130HP04 1HP05 1HP05 1HP05 1HP06 180HP06 190HP06 0HP07 10HP07 HP07 30HP07 HP09 0HP09 HP09 HP09 80HP09 90HP SPMT04PD XOMT04PD SPMT04PD XOMT04PD SPMT05PD XOMT04PD SPMT07T8PD XOMT07T5PD SPMT090308PD XOMT090305PD FTNA04 FTNA04 FTKA06S FTKA065 FTKA0307 TW06P TW06P TW07P TW07S TW09S Applicable inserts 05 4

25 Technical information of KIN DRILL(for large diameter drilling) High rigidity drill produces cost efficiency due to cartridge replacement. KIN DRILL(for large diameter drilling) Cartridge type for Ø61~Ø100 drilling. Peripheral cartridge can adjust the drilling diameter within 5mm. Easy to adjust drilling diameter with adjusting bolt. Screw Holder Cartridge Adjusting bolt Washer Cartridge fixing bolt Adjustment of drill diameter Adjustment Ø Adjusting Washer Width 1 WA Peripheral cartridge 3 WA0310 WA WA WA0310 x.0 Adjusting washer(1.0t) Adjusting washer(0.5t) 5 WA WA0310 x Adjusting washer adjusts the drilling diameter within 5mm. Adjusting bolt

26 6 KIN DRILL(for large diameter drilling) KIN DRILL(for large diameter drilling) KD K3D K4D 61~65 65~ ~75 75~80 80~ ~90 90~95 95~100 61~65 65~ ~75 75~80 80~ ~90 90~95 95~100 61~65 65~ ~75 75~80 80~ ~90 90~95 95~100 ØD Ød Ød L KDC65C KDC65C KDC75C KDC70C KDC80C KDC90C KDC9095C KDC95100C KDC65C KDC65C KDC75C KDC70C KDC80C KDC90C KDC9095C KDC95100C KDC65C KDC65C KDC75C KDC70C KDC80C KDC90C KDC9095C KDC95100C KDC65P KDC65P KDC75P KDC70P KDC80P KDC90P KDC9095P KDC95100P KDC65P KDC65P KDC75P KDC70P KDC80P KDC90P KDC9095P KDC95100P KDC65P KDC65P KDC75P KDC70P KDC80P KDC90P KDC9095P KDC95100P FTKA038 FTNC04511 FTNC04511 FTNC04511 FTNA0511 FTKA038 FTNC04511 FTNC04511 FTNC04511 FTNA0511 FTKA038 FTNC04511 FTNC04511 FTNC04511 FTNA0511 TWS TWS TWS TW100 TWS TWS TWS TW100 TWS TWS TWS TW100 Cartridge Cartridge Internal External KDC65C KDC65C KDC75C KDC70C KDC80C KDC90C KDC9095C KDC95100C KDC65P KDC65P KDC75P KDC70P KDC80P KDC90P KDC9095P KDC95100P FTKA038 FTNC04511 FTNC04511 FTNC04511 FTNA0511 TWS TWS TWS TW100 XOM(E)T11T306 XOM(E)T1306 XOM(E)T1306 XOM(E)T1306 XOM(E)T15M8 XOM(E)T15M8 XOM(E)T15M8 XOM(E)T1808 SPM(E)T11T308 SPM(E)T SPM(E)T SPM(E)T SPM(E)T15M510 SPM(E)T15M510 SPM(E)T15M510 SPM(E)T ~ ~ ~ ~ ~ ~ ~ ~ 100 Internal External Quantity Quantity Range (Ø) Screw Wrench Parts Applicable inserts 05 Screw Wrench

27 Technical Information for TPDB High precision grinding and superior clamping precision with autocentering system TPDB High precision clamping system High precision grinding and superior clamping precision with autocentering system. Screw on clamping system Easy clamping system of TPDB insert. Sharp cutting edge Improved chip evacuation, low cutting load, longer tool life with ultrafine substrate and exclusive coating layer. Holder with excellent durability Holder with high rigidity and superb wear resistance due to special surface treatment. Code system of holder TPD B 0 5 Top Solid Piercing Drill type Drill dia. Shank dia. Aspect ratio B : Blade type 0 : Ø.0 : Ø 3D, 5D, 8D Code system of TPD 0 B Top Solid Piercing Drill Drill dia. type 0 : Ø.0 B : Blade type Features Cutting edge with low cutting resistance Screw on clamping system Flute with excellent chip evacuation Tool Cost Improved chip control due to chip breaker Superior rigidity and wear resistance of holder Autocentering system Comparison of 1 insert tool life Comparison of tool cost when machining 1000PCS of workpiece Exclusive coating and substrate Usable till the end of wear (no need regrinding) Tool life 100% Tool life UP [Alloy steel(scm4)] Tool life 100% 30% less tool cost [~%] New drill 5 New drill 4 Regrind 4 times Regrind 4 times % longer tool life No need regrind Less insert change 30% less tool cost % TPDB (~%) Average tool life of new drill and reground one Brazing drill % TPDB 10PCS of new insert New drill 3 New drill New drill 1 Brazing drill Regrind 4 times Regrind 4 times Regrind 4 times 7

28 Technical Information for TPDB Application example Part of automobile Workpiece : CD 0 Cutting condition : vc(m/min)=98 fn(mm/rev)=0.31, ap= Inner coolant system Tools : TPD195B() Holder TPDB1953 Machine : MCT (vertical) Cutting length (m) m times longer tool life m TPDB Competitor 0% longer tool life than competitor's Part of heavy equipment Workpiece : Hot Forged Stee Cutting condition : vc(m/min)= fn(mm/rev)=0., ap= Inner coolant system Tools : TPD10B() Holder TPDB103 Machine : MCT (vertical) Cutting length (m) m times longer tool life 8m TPDB Competitor 0% longer tool life than competitor's Recommended Cutting Condition ISO Carbon steel Workpiece Workpiece Low carbon steel High carbon steel ~80 rade vc 110(80~1) 100(~130) fn(aspect ratio=3d~5d) Feed(mm/rev) per drill Dia. HB m/min 10~15.9 ~4.9 ~ ~ ~ ~ ~ ~0. 0.~0. P Alloy steel Low alloy steel Low prehardened steel High alloy steel 1~ 0~0 110(80~1) 75(~100) (~90) 0.18~ ~ ~ ~ ~ ~ ~0. 0.8~0. 0.~0. High prehardened steel ~4 (~80) 0.18~ ~ ~0. M Stainless Steel Austenite series Ferrite series Martensite series Ni>8% (30~) 55(~) 0.13~ ~ ~ ~ ~ ~0. K Cast Iron ray cast iron Ductile cast iron 130 1~ PC 5300 PC (80~1) 100(~130) 0.18~ ~ ~0. 0.~0. 0.~5 0.~5 S Heat Resisting Steel Ni prehardened steel Ti prehardened steel High hardened steel (~) (~) 35(~) 0.10~ ~ ~0. 0.1~0. 0.1~0. 0.1~ ~ ~ ~0. 8 In case of 8D, reduce the cutting conditions to ~% or machine the beginning of hole first.(1.5d) In case of interrupted machining, reduce the feed to 30~% machining around the interrupted part.

29 Technical Information for TPDB Technical information Cutting oil quantity(q) Cutting power(pc) Cutting oil quantity [/min] [Based on 5D] Drill Dia. Cutting power [kw] [Based on 5D] Pressure of cutting oil(p) Pressure of cutting oil [MPa] Feed [Based on 5D] Drill Dia. [kn] [Based on 5D] Drill Dia. [mm] Drill Dia. [mm] How to clamp a TPDB insert Clamping an insert on a holder Changing an insert on the machine [Fig.1] [Fig.] [Fig.3] Put an insert in the holder. As the Fig.1, clamp the insert while pushing it to the V shaped groove of the holder. Screw the insert. Separate the insert from the holder. As the Fig., clean the insert seat Place the insert to the mounting seat. As the Fig.3, clamp the insert while pushing it to the V shaped groove of the holder. 9

30 TPDB Available TPDB rade ØD h t TPD 100B~109B 110B~119B 1B~19B 130B~139B 1B~149B 1B~159B 1B~9B 1B~179B 180B~189B 190B~199B 0B~9B 10B~19B B~9B 30B~39B B~49B 0B~9B B~69B B~79B 80B~89B 90B~99B 300B~309B 310B~319B 0B~9B 10.0 ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ 3.9 ~ ~ ~ ~ ~ ~ ~ ~ ~ Parts Drill Dia. Screw Wrench Torque (NM) TPD 100B~19B 130B~149B 1B~179B 180B~199B 0B~39B B~9B B~79B 80B~99B 300B~9B 10.0 ~ ~ ~ ~ ~ 3.9 ~ ~ ~ ~.9 FTNB09 FTNB01 FTNB014 FTNB03 FTNB0319 FTNB035 FTNB0354 FTNB046 FTNB058 TW06P TW07S TW07S TW09S TW09S TWS

31 TPDB TPDB3D ØD Ød1 Ød L TPDB ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~.4.5 ~ ~ ~ ~ ~ ~ ~ ~.4.5 ~ ~ ~ ~.4 ~ ~ ~ 3.9 ~ ~ ~.4.5 ~ ~ ~ ~ ~ ~ ~ ~ TPD100B ~ 104B TPD105B ~ 109B TPD110B ~ 114B TPD115B ~ 119B TPD1B ~ 14B TPD1B ~ 19B TPD130B ~ 1B TPD135B ~ 139B TPD1B ~ 1B TPD145B ~ 149B TPD1B ~ 154B TPD155B ~ 159B TPD1B ~ 4B TPD5B ~ 9B TPD1B ~ 174B TPD175B ~ 179B TPD180B ~ 184B TPD1B ~ 189B TPD190B ~ 194B TPD195B ~ 199B TPD0B ~ 4B TPD5B ~ 9B TPD10B ~ 14B TPD15B ~ 19B TPDB ~ 4B TPDB ~ 9B TPD30B ~ B TPD35B ~ 39B TPDB ~ B TPD45B ~ 49B TPD0B ~ 4B TPD5B ~ 9B TPDB ~ 69B TPDB ~ 79B TPD80B ~ 89B TPD90B ~ 99B TPD300B ~ 309B TPD310B ~ 319B TPD0B ~ 9B Applicable inserts 30 31

32 TPDB TPDB5D ØD Ød1 Ød L TPDB ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~.4.5 ~ ~ ~ ~ ~ ~ ~ ~.4.5 ~ ~ ~ ~.4 ~ ~ ~ 3.9 ~ ~ ~.4.5 ~ ~ ~ ~ ~ ~ ~ ~ TPD100B ~ 104B TPD105B ~ 109B TPD110B ~ 114B TPD115B ~ 119B TPD1B ~ 14B TPD1B ~ 19B TPD130B ~ 1B TPD135B ~ 139B TPD1B ~ 1B TPD145B ~ 149B TPD1B ~ 154B TPD155B ~ 159B TPD1B ~ 4B TPD5B ~ 9B TPD1B ~ 174B TPD175B ~ 179B TPD180B ~ 184B TPD1B ~ 189B TPD190B ~ 194B TPD195B ~ 199B TPD0B ~ 4B TPD5B ~ 9B TPD10B ~ 14B TPD15B ~ 19B TPDB ~ 4B TPDB ~ 9B TPD30B ~ B TPD35B ~ 39B TPDB ~ B TPD45B ~ 49B TPD0B ~ 4B TPD5B ~ 9B TPDB ~ 69B TPDB ~ 79B TPD80B ~ 89B TPD90B ~ 99B TPD300B ~ 309B TPD310B ~ 319B TPD0B ~ 9B Applicable inserts 30

33 TPDB TPDB8D ØD Ød1 Ød L TPDB ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~.4.5 ~ ~ ~ ~ ~ ~ ~ ~.4.5 ~ ~ ~ ~.4 ~ ~ ~ 3.9 ~ ~ ~.4.5 ~ ~ ~ ~ ~ ~ ~ ~ TPD100B ~ 104B TPD105B ~ 109B TPD110B ~ 114B TPD115B ~ 119B TPD1B ~ 14B TPD1B ~ 19B TPD130B ~ 1B TPD135B ~ 139B TPD1B ~ 1B TPD145B ~ 149B TPD1B ~ 154B TPD155B ~ 159B TPD1B ~ 4B TPD5B ~ 9B TPD1B ~ 174B TPD175B ~ 179B TPD180B ~ 184B TPD1B ~ 189B TPD190B ~ 194B TPD195B ~ 199B TPD0B ~ 4B TPD5B ~ 9B TPD10B ~ 14B TPD15B ~ 19B TPDB ~ 4B TPDB ~ 9B TPD30B ~ B TPD35B ~ 39B TPDB ~ B TPD45B ~ 49B TPD0B ~ 4B TPD5B ~ 9B TPDB ~ 69B TPDB ~ 79B TPD80B ~ 89B TPD90B ~ 99B TPD300B ~ 309B TPD310B ~ 319B TPD0B ~ 9B Applicable inserts 30

34 Technical Information for WPDC Convenient and quickly adjustable drill height WPDC Indexable drill clamped with center drill Code System for Drill WPDC Type WPDC : Using Wtype I/S center drill NPDC : Using Ntype I/S center drill Drill Dia. 410 : Ø : Ø65~ Shank Dia. : Ø : Ø Aspect ratio 5 : 5D 6.5 : 6.5D 8 : 8D Code System for Cartridge CWP 4145 C Type CWP : CartridgeWPDC Drill Dia : Ø41~45 4 : Ø45.0 Classification C : Central P : Peripheral Code System for Center Dril CD H 1035 Type Center Dril Coolant H : Coolant Unmarked : None Diameter Length of Tool 0630 : Ø6 X : Ø8 X : Ø10 X : Ø1 X : Ø X 45 rade of Center Drill PC H Product name PVD coating Coating layer H : TiN coating

35 Technical Information for WPDC How to clamp the drills Feature of cornpoint system Fixed bolt Bolt for adjusting cone point insert center drill Convenient and quick adjustable heights when inserting the center drill In case the center drill brakes while in usage, it can be replaced with the bolt for adjusting cone point. The bolt for adjusting cone point prevents chattering on the center drill. Clamping 1 Place a center drill. Clamp insert and cartridge. 3 4 Adjust the center drill with the bolt for adjusting cone point. Clamp the center drill firmly with fixing bolt. 5 Reassure the clamp with bolt for adjusting cone point. Caution (1) Use safety covers for your safety when clamping the center drill and insert. () When machining, be careful of the drill disk. Length of the a part of center drill The length of a being too short can cause badsurface finish or high cutting load. On the other hand, the length of a being too long can make tool failure and chattering while drilling. Diameter (ØD) ~30 31~ 41~ 51~59 ~75 76~80 Length of the a part of center drill Steel Alloy steel Nonferrous metal

36 Technical Information for WPDC Adjusting diameter of cartridge type drill Range of adjustable drill diameter 1. Single cartridge type(drill diameter Ø41~Ø59) 1.0mm. Dual cartridge type(drill diameter Ø~Ø80) 5.0mm Diameter of the standard drills is provided with maximum size of standards. Ex) WPDC656.5 Drill diameter.0mm Outer catridge Bolt for fixing cartridge Disassemble a cartridge from the holder by loosening the bolt fixed for outer cartridge. Machine after calculating the hole size on the side of the outer cartridge. Trim the sharp part after machining. Clamp the bolt for fixing cartridge without any gap in between the holder and the machined outer cartridge. Ex) How to adjust drill diameter to Ø66.0 machining with WPDC658 To make the drill diameter of outer cartridge to Ø66.0, machine.0mm. (Ø.0Ø66.0 = 44 = (radius) ) Recommended Cutting Condition ISO Workpiece Workpiece HB Chip Breaker rade vc m/min Feed(aspect ratio= 5D, 6.5D, 8D) Feed (mm/rev) depending on drill Dia. ~Ø30 Ø31~Ø Ø41~Ø Ø51~Ø59 Ø~Ø75 Ø76~Ø80 P Carbon steel Alloy steel Low carbon steel (~0.%) High carbon (0.%~) Low alloy steel Low pre hardened 80~ ~80 1~ ~ C1 C1 C1 C1 PC30 PC30 PC30 PC (1~) 1 (110~1) 130 (100~1) 100 (~130) 0.07~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~0. 0.1~0. 0.1~0. 0.1~0. 0.1~0. 0.1~0. 0.1~ ~ ~ ~ ~ ~0. M Stainless steel Stainless steel 135~75 C1 PC (~130) 0.06~ ~ ~ ~ ~ ~0.14 ray cast iron 1~ C1 PC30 1 (130~190) 0.09~ ~0. 0.1~ ~ ~ ~0. K Cast iron Ductile cast iron 0~300 C1 PC30 1 (1~110) 0.09~ ~0. 0.1~ ~ ~ ~0. Malleable cast iron 130~30 C1 PC30 1 (180~1) 0.09~ ~0. 0.1~ ~ ~ ~0. N Alloyed aluminum Alloyed copper Alloyed aluminum Alloyed copper 30~1 1~1 C1 C1 PC30 PC (0~3) 0 (0~300) 0.08~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~0.18 S Heat resisting alloy Heat resisting alloy 130~0 C1 PC30 (~30) 0.05~ ~ ~ ~ ~ ~

37 Center Drill Parts of WPDC type indexable drills Center drill Catridge Deaignation ØD Screw Wrench Center drill fixed bolt cone point bolt Inner Outer Fixed bolt WPDC0 WPDC~80 WPDC90~300 WPDC310~3 WPDC3~0 WPDC410 WPDC4 WPDC0 WPDC4 WPDC4 WPDC4 WPDC4 WPDC0 WPDC490 WPDC0 WPDC510 WPDC5 WPDC530 WPDC5 WPDC5 WPDC5 WPDC5 WPDC0 WPDC590 WPDC65 WPDC65 WPDC75 WPDC70 6~8 9~30 31~35 36~ ~65 65~ ~75 75~80 WCT0304C1 WCT04C1 WCT0308C1 WCT06T308C1 WCT0808C1 WCT0308C1 WCT06T308C1 FTKA06 FTKA065 FTKA0307 FTKA038 FTKA0411K FTKA0307 FTKA038 TW06S TW07S TW09S TW09S CD0630 CD0835 CDH1035 CDH138 CDH45 KHA08 KHA0510 KHA0610 KHA061 KHA081 KHA0815 KHA1015 KHA10 KHC0510 KHC0610 KHC081 KHC10 KHC10 CWP4145C CWP46C CWP5155C CWP59C CWP65C CWP65C CWP75C CWP70C CWP410P CWP4P CWP0P CWP4P CWP4P CWP4P CWP4P CWP0P CWP490P CWP0P CWP510P CWP5P CWP530P CWP5P CWP5P CWP5P CWP5P CWP0P CWP590P CWP65P CWP65P CWP75P CWP70T BHA0510 BHA051 BHA061 BHA0614 BHA0510 BHA061 Applicable inserts 05 Center drill rade ØD L Oilhole CD 0630 CD 0835 PCH PCH CDH 1035 PCH CDH 138 PCH 1 38 CDH 45 This is HSS with Tin coating PCH 45 37

38 WPDC WPDC5D/6.5D/8D Standard type ØD 5D 6.5D 8D L L L Center drill WPDC WCT0304C WCT04C1 CD WCT0308C1 CD Applicable inserts 05 * We can provide if you order exact diameter Ex) machining hole.5mm * 6.5D > WPDC

39 WPDC WPDC5D/6.5D/8D Single insert catridge type ØD 5D L 6.5D L 8D L Center drill Inner Catridge Outer WPDC Applicable inserts WCT06T308C1 WCT0808C1 CDH1035 CDH138 * We can provide if you order exact diameter Ex) machining hole 47.5mm * 5D > WPDC4755 CWP4145C CWP46C CWP5155C CWP59C CWP410P CWP4P CWP0P CWP4P CWP4P CWP4P CWP4P CWP0P CWP490P CWP0P CWP510P CWP5P CWP530P CWP5P CWP5P CWP5P CWP5P CWP0P CWP590P WPDC5D/6.5D/8D Dual insert cartridge type WPDC Applicable inserts 05 ØD ~65 65~ ~75 75~80 5D L D L D L Center drill Inner Catridge Outer WCT0308C1 WCT06T308C1 CDH138 CDH45 CWP65C CWP65P CWP65C CWP65P CWP75C CWP75P CWP70C CWP70P * We can provide if you order exact diameter Ex) machining hole.5mm * 6.5D > WPDC