Heat Resistant Alloy. D1 Tolerance D4 Tolerance. Drill Dia.
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1 SL Standard margin type Hardened Steel Stainless Steel e e e u u a From 2 3 l/d hole depth. a SL standard margin type for accurate and reliable drilling. a All drills with through coolant holes as standard. Light Alloy Heat Resistant Alloy Tolerance (mm) D4 Tolerance (mm) UWC V 14 Thinning 3. <<6. 6.< <1. 1.< < < < CARBIDE acylindrical shank type ø(h7) 14 L3 L9 ød4(h6) L1 SL (l/d 2 3) a SL3-L2C a SL3-LC a SL3-L3C a SL31-L2C a SL31-LC a SL31-L3C a SL32-L2C a SL32-LC a SL32-L3C a SL33-L2C a SL33-LC a SL33-L3C a SL34-L2C a SL34-LC a SL34-L3C a SL35-L2C a SL35-LC a SL35-L3C a SL36-L2C r SL36-LC a SL36-L3C a SL37-L2C r SL37-LC a SL37-L3C a SL38-L2C a SL38-LC a SL38-L3C a SL39-L2C r SL39-LC a SL39-L3C a SL4-L2C a SL4-LC a SL4-L3C a SL41-L2C a SL41-LC a SL41-L3C a SL42-L2C a SL42-LC a SL42-L3C a SL43-L2C a SL43-LC a SL43-L3C r SL44-L2C r SL44-LC r SL44-L3C a SL45-L2C a SL45-LC a SL45-L3C a SL46-L2C a SL46-LC a SL46-L3C a SL47-L2C a SL47-LC a SL47-L3C a SL48-L2C a SL48-LC a SL48-L3C r SL49-L2C a SL49-LC a SL49-L3C a SL5-L2C a SL5-LC a SL5-L3C a SL51-L2C a SL51-LC a SL51-L3C a SL52-L2C a SL52-LC a SL52-L3C r SL53-L2C a SL53-LC r SL53-L3C a SL54-L2C r SL54-LC r SL54-L3C a SL-L2C a SL-LC a SL-L3C r SL56-L2C r SL56-LC a SL56-L3C r SL57-L2C a SL57-LC r SL57-L3C CUTTING CONDITIONS L54 N1 L51
2 (SOLID CARBIDE) SL Standard margin type a SL58-L2C r SL58-LC a SL58-L3C a SL59-L2C a SL59-LC r SL59-L3C a SL6-L2C a SL6-LC a SL6-L3C a SL61-L2C a SL61-LC a SL61-L3C a SL62-L2C r SL62-LC r SL62-L3C a SL63-L2C r SL63-LC a SL63-L3C a SL64-L2C a SL64-LC a SL64-L3C a SL65-L2C a SL65-LC a SL65-L3C r SL66-L2C a SL66-LC a SL66-L3C r SL67-L2C r SL67-LC a SL67-L3C a SL68-L2C a SL68-LC a SL68-L3C a SL69-L2C a SL69-LC a SL69-L3C a SL7-L2C a SL7-LC a SL7-L3C a SL71-L2C a SL71-LC r SL71-L3C r SL72-L2C r SL72-LC r SL72-L3C r SL73-L2C r SL73-LC r SL73-L3C r SL74-L2C r SL74-LC r SL74-L3C a SL-L2C a SL-LC a SL-L3C r SL76-L2C a SL76-LC r SL76-L3C r SL77-L2C a SL77-LC r SL77-L3C r SL78-L2C r SL78-LC a SL78-L3C r SL79-L2C a SL79-LC r SL79-L3C a SL8-L2C a SL8-LC a SL8-L3C a SL81-L2C r SL81-LC r SL81-L3C a SL82-L2C r SL82-LC r SL82-L3C r SL83-L2C r SL83-LC r SL83-L3C r SL84-L2C r SL84-LC r SL84-L3C a SL-L2C a SL-LC a SL-L3C r SL86-L2C a SL86-LC a SL86-L3C r SL87-L2C a SL87-LC r SL87-L3C a SL88-L2C a SL88-LC a SL88-L3C r SL89-L2C r SL89-LC r SL89-L3C a SL9-L2C a SL9-LC a SL9-L3C r SL91-L2C r SL91-LC r SL91-L3C r SL92-L2C r SL92-LC r SL92-L3C r SL93-L2C r SL93-LC r SL93-L3C L52 a : Inventory maintained. r : Non stock, produced to order only.
3 r SL94-L2C r SL94-LC r SL94-L3C a SL95-L2C a SL95-LC a SL95-L3C r SL96-L2C r SL96-LC r SL96-L3C r SL97-L2C r SL97-LC r SL97-L3C a SL98-L2C r SL98-LC a SL98-L3C r SL99-L2C r SL99-LC r SL99-L3C a SL1-L2C a SL1-LC a SL1-L3C a SL11-L2C r SL11-LC a SL12-L2C r SL12-LC r SL13-L2C r SL13-LC r SL14-L2C r SL14-LC a SL15-L2C a SL15-LC r SL16-L2C r SL16-LC r SL17-L2C r SL17-LC r SL18-L2C r SL18-LC r SL19-L2C r SL19-LC a SL11-L2C a SL11-LC r SL111-L2C r SL111-LC r SL112-L2C r SL112-LC r SL113-L2C r SL113-LC r SL114-L2C r SL114-LC a SL115-L2C a SL115-LC r SL116-L2C r SL116-LC r SL117-L2C r SL117-LC r SL118-L2C r SL118-LC r SL119-L2C r SL119-LC a SL12-L2C a SL12-LC r SL121-L2C r SL122-L2C r SL123-L2C r SL124-L2C r SL1-L2C r SL126-L2C r SL127-L2C r SL128-L2C r SL129-L2C a SL13-L2C r SL131-L2C r SL132-L2C r SL133-L2C r SL134-L2C r SL135-L2C r SL136-L2C r SL137-L2C r SL138-L2C r SL139-L2C a SL14-L2C CUTTING CONDITIONS L54 N1 L53
4 (SOLID CARBIDE) S,SL a S DRILL (3xD, 5xD, 8xD, 12xD) RECOENDED CUTTING CONDITIONS Work aterial ild Steel Diameter <18HB 18 28HB 28 35HB <2HB 11 (5 12) 9 (5 1) 8 (4 9) 5 (2 1) 1 <35a (7 12) Tensile Strength 6 Ductile <45a (3 8) S Heat Resistant Alloy 2 (1 ) & 3. & 6. & 6. & 1. & 1. & 14. & 14. & 2. ( ) ( ) (.3).1 (.5 ) (.3) ( ).1 (.5 ) 13 (8 14) 11 (7 12) 9 (6 11) 6 (4 12) 13 (1 14) 7 (4 9) (15 3) (.35) (.35) (.3) (.1 ).3 (.35) (.3).12 (.5 ) 15 (9 17) 13 (8 14) 11 (7 13) 7 (5 12) 15 (11 16) 9 (5 11) (15 3).3 (.4) (.4) (.4) (.3).35 (.4) (.4) (.1 ) 16 (1 18) 14 (1 15) 12 (9 14) 8 (6 12) 16 (12 17) 1 (6 11) 3 ( 35).35 (.4).3 (.4).3 (.4) (.3).35 (.4).3 (.4) (.1 ) a S DRILL (l/d=15 3), SL DRILL (l/d=2 3) Work aterial ild Steel Diameter <18HB 18 28HB 28 35HB <2HB (35 1) 8 (4 95) (35 8) 5 (2 8) 7 <35a (4 ) Tensile Strength 65 Ductile <45a (35 8) S Heat Resistant Alloy 2 (1 ) &3. &6. &6. &1. &1. &14. ( ) ( ) ( ).1 (.5 ) (.3) ( ).1 (.5 ) (45 12) 9 (5 12) 8 (45 115) 6 (2 9) (5 9) 7 (45 ) (15 3) (.35) (.35) ( ).12 (.5 ).3 (.35) (.3).12 (.5 ) 9 ( 12) 9 (6 13) ( 115) 7 (2 9) 8 (5 95) (45 9) (15 3).3 (.35).3 (.35) (.3) (.1 ).35 (.4).3 (.35) (.1 ) a S DRILL (l/d=35 4) Work aterial ild Steel Diameter <18HB 18 28HB 28 35HB <2HB 6 (5 7) (4 65) 5 (4 6) 35 (3 45) <35a (35 7) Tensile Strength 45 Ductile <45a (3 6) S Heat Resistant Alloy 15 (1 ) &3. &4. &5. &6. &6. &9..18 (.13 ) (.1.18).12 (.8 ).1 (.7 ) (.1 ).12 (.8 ).7 (.5.1) 7 ( 8) 65 (45 ) (4 65) 4 (3 5) 6 (4 65) 5 (4 6) 2 (1 ) (.23).18 (.13.22).17 (.13 ).12 (.8 ) (.23).17 (.13 ).7 (.5.1) (6 ) 7 ( 8) 6 (4 ) 45 (3 6) 6 (45 7) (4 65) 2 (1 ) (.18.28).23 ( ) (.23) (.13 ).23 (.18.28) (.23).1 (.6.12) achining conditions can vary greatly, please use the above tables as a reference starting point only and adjust the values according to the conditions. For drill lengths greater than l/d=1 it is recommended to drill a pilot hole. L54
5 HOW TO USE LONG TYE DRILLS a ing a blind hole y 1. ing a pilot hole y 2. Initial cutting with the long type drill z Use a drill with a larger (fl atter) point angle than the super long type. itsubishi type S is recommended. x Ensure a high precision hole is drilled for the guide. c depth : Approx 1D or deeper. (Adjust the pilot hole depth according to the length of the super long type.) z enetrate the pilot hole at low revolution. ( speed 2 3m/min, feed rate.2.3mm/rev) x Stop the long type drill 1 3mm short of the pilot hole bottom. y 3. the deep hole y 4. retraction z Start cutting at the recommended speed and feed with a non-peck (continuous feed) cycle. z After drilling, lower the cutting revolution about 1 2mm short of the hole end. ( speed of around 2 3m/min) x Retract the drill to the pilot hole depth starting point at a feed rate of 3mm/min. c Finally, clear the hole at a cutting speed of 2 3m/min and feed rate of.2.3mm/rev. a ing and breaking through on irregular faces or angles y 1. Spot facing y 2. ing a pilot hole z achine a fl at on the irregular face by using an end mill or slot drill capable of spot facing. ake the spot face diameter the same size as the required deep hole diameter. z Use a drill with a larger (fl atter) point angle than the super long type. itsubishi type S is recommended. x Ensure a high precision hole is drilled for the guide. c depth : Approx 1D or deeper. (Adjust the pilot hole depth according to the length of the super long type.) y 3. Initial cutting with the long type drill y 4. the deep hole z enetrate the pilot hole at a low revolution. ( speed 2 3m/min, feed rate.2.3mm/rev) x Stop the long type drill 1 3mm short of the pilot hole bottom. z Start cutting at the recommended speed and feed with a non-peck (continuous feed) cycle. y 5. Breaking through y 6. retraction z When breaking through, the cutting edge can be damaged. x A feed rate of.5.1mm/rev is recommended. z Retract the drill to the pilot hole depth starting point at a feed rate of 3mm/min. x Finally clear the hole at a cutting speed of 2 3m/min and feed rate of.2.3mm/rev. N1 L
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