Cable Trolleys for C-Rails Program

Transcription

1 Cble Trolleys for C-Rils Progrm

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3 Contents C-Ril nd Accessories Progrm 02 C-Ril x... 2 Trck Coupler... 2 End Stop... 2 Trck Support Brcket... 2 Support Arm nd Girder Clip... 3 Brcket... 3 Cble Trolleys Progrm 02 Cble Trolleys for Flt Cble... 4 Cble Trolleys for Round Cble... Pirs of Rollers for Cble Trolleys... C-Ril nd Accessories Progrm 0 C-Ril 63 x Trck Coupler... 6 End Stop... 6 Trck Support Brcket... 6 Support Arm nd Girder Clip... 7 Brcket... 7 Cble Trolleys Progrm 0 Cble Trolleys for Flt Cble... 8 Cble Trolleys for Round Cble... 9 Pirs of Rollers for Cble Trolleys... 9 C-Ril nd Accessories Progrm 0260 C-Ril x Trck Coupler End Stop Trck Support Brcket Brcket Cble Trolleys Progrm 0260 Cble Trolleys for Flt Cble Cble Trolleys for Round Cble Pirs of Rollers for Cble Trolleys Cble Trolleys Light Type Cble Trolleys for Flt Cble Cble Trolleys for Round Cble Trolley with 4 Rollers... 1 Spring Sfety Hook... 1 End Stop... 1 Accessories for Progrm 02, 0 nd 0260 Tow Rope Assembly Shock Cord Assembly Round Cble Orgnizer Cble Seprtor Flt Cble Orgnizer Helpful Hints / Spre Prts Helpful Hints Spre Prts

4 C-Ril nd Accessories Progrm 02 C-Ril x 3, ,6 l x = 17.8 cm 4 ; W x = 6.4 cm Mteril: sendzimir glvnized steel Weight: 4.36 kg/m Stndrd Length: 6 m (Other lengths on request) Trck Coupler Mteril: hot dipped glvnized steel Weight: 1.0 kg End Stop M without Rubber Buffer 0111 with Rubber Buffer ø Mteril: hot dipped glvnized steel Weight: 1.0 kg To void system dmge we recommend the fitting of securing bolt s illustrted. Trck Support Brcket ø Mteril: hot dipped glvnized steel Perm. Lod: 320 kg Weight: 0.8 kg M Mteril: hot dipped glvnized steel Perm. Lod: 320 kg Weight: 0.9 kg 4

5 C-Ril nd Accessories Progrm 02 Trck Support Brcket M , Mteril: hot dipped glvnized steel Perm. Lod: 320 kg Weight: 0.9 kg Support Arm nd Girder Clip l d 60 min. 7 Girder clip Support rm Trck support brcket C-Ril Description l Weight Support rm Mteril: sendzimir glvnized steel Description d Weight Girder clip / M Mteril: glvnized steel Brcket 1 ø l l Mteril Hot dipped glvnized steel Weight 3.8

6 Cble Trolleys Progrm 02 Cble Trolleys for Flt Cble lw ø 40 k 106 Nominl Lod Cpcity: kg Trvel Speed: mx. 100 m/min (See pge Helpful Hints ) Bsic trolley nd cble support: Steel, hot-dipped glvnized Hrdwre: Glvnized steel Stndrd roller: Bll bering, glvnized steel Cble Trolley lm ø 40 Ordering Exmple: Cble Trolley for Flt Cble Towing Trolley le le Exmple: To order cble trolley with stndrd-rollers for flt cble pckge with size of 110 x 4 mm (width x thickness). Selected: Cble Trolley with d A = 1 mm (According to minimum bend dimeter of cble) b 2 = 130 mm s = mm : Cble Trolley : 02-2x160 End Clmp 1) 1) End clmp - 2 holes ø 12. mm to be drilled into the C-Ril t distnce. Cble Trolley Towing Trolley End Clmp d A x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x l w k b 1 b 2 s l m l e 6

7 Cble Trolleys Progrm 02 Cble Trolleys for Round Cble lw ø 40 k 11 Nominl Lod Cpcity: kg Trvel Speed: mx. 100 m/min (See pge Helpful Hints ) Bsic trolley nd cble support: Steel, hot-dipped glvnized Hrdwre: Glvnized steel Stndrd roller: Bll bering, glvnized steel Cble Trolley lm ø 40 Ordering Exmple: Cble Trolley for Round Cble Towing Trolley le le Exmple: To order cble trolley with specil-rollers for (PUR roller). Cble trolley selection for mx. mm ø round cble. This requires support width of 200 mm. Selected: Cble Trolley with d A = 2 mm (According to minimum bend dimeter of cble) b 2 = 21 mm PUR-Roller.../017 : Cble Trolley : x2/017 End Clmp 1) 1) End clmp - 2 holes ø 12. mm to be drilled into the C-Ril t distnce. Cble Trolley Towing Trolley End Clmp d A l w k b x x x x x x x x x x x x x x x x x x b 2 s l m l e Pirs of Rollers for Cble Trolleys Progrm 02 Description Roller Type Seling Type Lod Cpcity Specil Roller Additionl- Spre Prt Pir of Roller Stndrd Roller 2 Z Bll Bering, glvnized steel Roller with Sel Disk 2 RS.../ PUR-Roller Bll Bering with PUR-bndge 2 RS 40.../

8 C-Ril nd Accessories Progrm 0 C-Ril 63 x l x = 44.4 cm 4 ; W x = 13.0 cm Mteril: sendzimir glvnized steel Weight: 6. kg/m Stndrd Length: 6 m (Other lengths on request) Trck Coupler Mteril: hot dipped glvnized steel Weight: 1.9 kg End Stop M without Rubber Buffer 0611 with Rubber Buffer ø Technische Merkmle Mteril: hot dipped glvnized steel Weight: 2. kg To void system dmge we recommend the fitting of securing bolt s illustrted. Trck Support Brcket Mteril: hot dipped glvnized steel Perm. Lod: 0 kg Weight: 1.6 kg M Mteril: hot dipped glvnized steel Perm. Lod: 0 kg Weight: 1.8 kg

9 C-Ril nd Accessories Progrm 0 Trck Support Brcket M Mteril: hot dipped glvnized steel Perm. Lod: 0 kg Weight: 1.8 kg Support Arm nd Girder Clip l d 60 min. 100 Girder clip Support rm Trck support brcket C-Ril Description l Weight Support rm Mteril: sendzimir glvnized steel Description d Weight Girder clip / M Mteril: glvnized steel Brcket ø l l Mteril Hot dipped glvnized steel Weight 4.8 9

10 Cble Trolleys Progrm 0 Cble Trolleys for Flt Cble lw lw 1) ø 2 k 133 Nominl Lod Cpcity: kg Trvel Speed: mx. 120 m/min (See pge Helpful Hints ) Bsic trolley nd cble support: Steel, hot-dipped glvnized Hrdwre: Glvnized steel Stndrd roller: Bll bering, glvnized steel Cble Trolley lm lm - 2 ø 2 Ordering Exmple: Cble Trolley for Flt Cble Towing Trolley 133 Exmple: To order cble trolley with stndrd-rollers for flt cble pckge with size of 140 x mm (width x thickness). Selected: Cble Trolley with d A = 1 mm (According to minimum bend dimeter of cble) b 2 = 168 mm s = mm le le : Cble Trolley : x200 End Clmp 1) 1) End clmp - 2 holes ø 12. mm to be drilled into the C-Ril t distnce. Cble Trolley Towing Trolley End Clmp d A l w k b x x x ) x x x x x x x x x x x x ) x x x x x x x x x x x x x x x ) Cble trolley only with one buffer b 2 s l m l e

11 Cble Trolleys Progrm 0 Cble Trolleys for Round Cble lw ø 2 k 13 echnicl detils Nominl Lod Cpcity: kg Trvel Speed: mx. 120 m/min (See pge Helpful Hints ) Bsic trolley nd cble support: Steel, hot-dipped glvnized Hrdwre: Glvnized steel Stndrd roller: Bll bering, glvnized steel Cble Trolley lm lm - 2 ø 2 Ordering Exmple: Cble Trolley for Round Cble Exmple: To order cble trolley with specil-rollers for (PUR roller). Cble trolley selection for mx. mm ø round cble. This requires support width of 200 mm. Towing Trolley Selected: Cble Trolley with d A = 2 mm (According to minimum bend dimeter of cble) b 2 = 211 mm Roller with Sel Disk 2 RS.../01 le le : Cble Trolley : x2/01 End Clmp 1) 1) End clmp - 2 holes ø 12. mm to be drilled into the C-Ril t distnce. Cble Trolley Towing Trolley End Clmp d A l w k b x x x x x x x x x x x x b 2 s l m l e Pirs of Rollers for Cble Trolleys Progrm 0 Description Roller Type Seling Type Lod Cpcity Specil Roller Additionl- Spre Prt Pir of Roller Stndrd Roller 2 Z Bll Bering, glvnized steel Roller with Sel Disk 2 RS.../ PUR-Roller Bll Bering with PUR-bndge 2 RS 63.../

12 C-Ril nd Accessories Progrm 0260 C-Ril x Mteril: glvnized steel Weight: 10.6 kg/m Stndrd Length: 6 m (Other lengths on request) l x = cm 4 ; W x = 27.4 cm 3 Trck Coupler Mteril: hot dipped glvnized steel Weight: 3.6 kg End Stop ø M with Rubber Buffer Mteril: hot dipped glvnized steel Weight: 2.4 kg 43 To void system dmge we recommend the fitting of securing bolt s illustrted. Trck Support Brcket Mteril: hot dipped glvnized steel Perm. Lod: 630 kg Weight: 4.3 kg 12

13 C-Ril nd Accessories Progrm 0260 Trck Support Brcket M Mteril: hot dipped glvnized steel Perm. Lod: 630 kg Weight: 2. kg M ø Mteril: hot dipped glvnized steel Perm. Lod: 630 kg Weight: 2. kg Brcket l l Mteril Weight 8.4 Hot dipped glvnized steel

14 Cble Trolleys Progrm 0260 Cble Trolleys for Flt Cble lw ø 62 k 109 Nominl Lod Cpcity: 1 kg Trvel Speed: mx. 120 m/min (See pge Helpful Hints ) Bsic trolley nd cble support: Steel, hot-dipped glvnized Hrdwre: Glvnized steel Stndrd roller: Bll bering, glvnized steel Cble Trolley lm lm - 2 ø 62 Ordering Exmple: Cble Trolley for Flt Cble Exmple: To order cble trolley with stndrd-rollers for flt cble pckge with size of 160 x 60 mm (width x thickness). Towing Trolley Selected: Cble Trolley with d A = 160 mm (According to minimum bend dimeter of cble) b 2 = 168 mm s = 70 mm le le : Cble Trolley : x200 End Clmp 1) 1) End clmp - 2 holes ø 12. mm to be drilled into the C-Ril t distnce. Cble Trolley Towing Trolley End Clmp d A l w k b x x x x x x x x x x x x x x x x x x b 2 s l m l e

15 Cble Trolleys Progrm 0260 Cble Trolleys for Round Cble lw ø 62 k 148 Nominl Lod Cpcity: 1 kg Trvel Speed: mx. 120 m/min (See pge Helpful Hints ) Bsic trolley nd cble support: Steel, hot-dipped glvnized Hrdwre: Glvnized steel Stndrd roller: Bll bering, glvnized steel Cble Trolley lm lm - 2 ø 62 Ordering Exmple: Cble Trolley for Round Cble Exmple: To order cble trolley with specil-rollers (Roller with sel rings). Cble trolley selection for mx. 32 mm ø round cble. This requires support width of 1 mm. Towing Trolley Selected: Cble Trolley with d A = 320 mm (According to minimum bend dimeter of cble) b 2 = 211 mm Roller with Sel Disk 2 RS.../01 le le : Cble Trolley : x2/01 79 ø End Clmp 1) 1) End clmp - 2 holes ø 12. mm to be drilled into the C-Ril t distnce. Cble Trolley Towing Trolley End Clmp d A l w k b x x x x x x x x x x x x b 2 s l m l e Pirs of Rollers for Cble Trolleys Progrm 0260 Description Roller Type Seling Type Lod Cpcity Specil Roller Additionl- Spre Prt Pir of Roller Stndrd Roller 2 Z Bll Bering, glvnized steel 1 Roller with Sel Disk 2 RS.../ PUR-Roller Bll Bering with PUR-bndge 2 RS /

16 r Cble Trolleys Light Type Cble Trolleys for Flt Cble 1 D d 4 Cble Trolley Min Body: sendzimir glvnized steel Buffer: rubber Support: plstic End Clmp Insulting Plte: plstic Split Nut: plstic for C-Ril x 2 63x63 x 260 Cble Trolley End Clmp D Progrm d x x x x x x s Lod Cpcity Cble Trolleys for Round Cble 1 D 60 I b c hmx. ø d Cble Trolley End Clmp Min Body: sendzimir glvnized steel Buffer: rubber Bll Joint: plstic Connecting Plte: plstic for C-Ril Cble Trolley End Clmp D Progrm d Lod Cpcity x x x If required, it is possible to fit one or more similr or different sized cble clips to trolley. When fitting different sized cble clips, the lrgest cble clip must be fitted on top. d r l h b c Mteril Cble clip Fsteners Glvnized Plstic 0.06 Steel Weight

17 Cble Trolleys Light Type Trolley with 4 Rollers l ø 40 Min body: hot dipped glvnized steel Roller (bll bering): glvnized steel Buffer: rubber 10 Spring Sfety Hook 9 8 ø ø 10. for C-Ril x 2 Progrm Weight l Lod Cpcity x6 Mteril glvnized steel End Stop Mteril: hot dipped glvnized steel Buffer: rubber f0r C-Ril Progrm Type Weight x x with Buffer 0.20 x

18 Accessories for Progrm 02, 0 nd 0260 Tow Rope Assembly Type B 28 L 28 d Type C L d Type C suggested for use with shock cord ssembly. Different types nd lengths vilble upon request. d Mteril Rope Glvnized Steel B Glvnized Steel with PVC Jcket Glvnized Steel with PVC Jcket C Type for Progrm 02, 0, 0260 Shock Cord Assembly d L Different types nd lengths vilble upon request. d Mteril Rope for Progrm Rubber core with Nylon jcket 02, 0,

19 Accessories for Progrm 02, 0 nd 0260 Round Cble Orgnizer Cble seprtor ø dmx ø d1 ø d2 h s bi b ~20 2 d mx. l 1 l x x x x x x x x ) A cble seprtor is required between cbles if the sum of the dimeters of two djcent cbles is smller thn the vlue Σd. b Sd 1) Mteril Support Ril Cble Clip Fsteners Rubber Rubber Glvnized Steel/ Stinless Steel Cble Seprtor 40 b 48 c b c Mteril Used with Round Cble Clmp x... Plstic x... 19

20 Accessories for Progrm 02, 0 nd 0260 Flt Cble Orgnizer Power cble(s) re clmped in upper window (s 1 ), control cbel(s) re contined in lower window (s 2 ) with sufficient spce (> 2 mm) to llow the cbles to move freely. Flt cble clmps re supplied pressembled with upper window (s 1 ) of minimum size nd lower window (s 2 ) of mximum size. The clmps cn be djusted to fit individul cbles nd/or cble pckges by trnsferring spcers from window (s 2 ) to window (s 1 ), or vis vers. Clmped Power Cble Control Cble Contined in Lower Window hmx. s2 s1 hmx. s2 s1 bi 32 bi bi nd b b 32 b x018 b 2 s 1 + s 2 s 1min h mx x x x x x x x x x x x x x x x x x x x x x x x x x Clmp Plstic Mteril Fstener Glvnized Steel/ Stinless Steel 20

21 Helpful Hints Clcultion of the lod cpcities of C-Rils Given F LW Lod / trolley l w Length of cble trolley Z Number of cble trolleys l b Block Length (m) = Z x l w / 1000 From digrm Required distnce between trck support brckets [m] l A Bses of clcultion s b zul = 100 N/mm 2 without considertion of the flnge tension f = l A / 2 (llowed deflection from lod nd self-weight of the c-ril) Input for exmple F LW = 28 kg Z = 8 l w = 200 mm = 1,6 m l b Lod digrm for C-Ril 0100 Length of cble trolley I W , F LW [kg/trolley] ,3 4 3,2 2, , F [kg/m] 1, 1,4 1,6 1,8 2,0 2,24 2, 2,8 3,2 3,6 4,0 4, 0, 0,32 0,4 0, 0,63 0,8 1,0 1, 1,6 2,0 2, 3,2 4,0,0 Block Length I b [m] Distnce between trck support brckets I A [m] Result for C-Ril 0100 from digrm: ~ 1,9 m l A 21

22 Helpful Hints Lod digrm for C-Ril 0600 Length of cble trolley I W F [kg/m],0 1,4 1,6 1,8 2,0 2,24 2, 2,8 3,2 3,6 4,0 4, , ,3 Distnce between trck support brckets I A [m] 4 0,32 0,4 0, 0,63 0,8 1,0 1, 1,6 2,0 2, 3,2 4,0,0 6,3 F LW [kg/trolley] Block Length I b [m] Lod digrm for C-Ril 140 Length of cble trolley I W F LW [kg/trolley] , , F [kg/m] 0,32 0,4 0, 0,63 0,8 1,0 1, 1,6 2,0 2, Block Length I b [m] 3,2 6,3 4,0,0 6,3 1,6 1,8 2,0 2,24 2, 2,8 3,2 3,6 4,0 4,,0,6 Distnce between trck support brckets I A [m] 22

23 Helpful Hints Technicl Dt e lb lw ls d LinstE h hges LinstM >100 Formuls to determine number of loops, cble length nd loop depth Number of Loops: n = System Cble Length: Loop Length: f (l s +e) 2 h + 1. d A - f l w l b ~ n l w + e [m] L Syst = f (l s + l b ) [m] L Schl = L Syst n [m] Storge Distnce: Totl Cble Length: L Best = L Syst + L inste + L instm [m] Loop Depth: h = L Schl d A [m] 2 d A [m] = Sddle dimeter e [m] = free spce in storge distnce (recommended = > 0.1 m) f = cble fctor h [m] = Loop depth (mesured from top of support sddle) h ges [m] = Loop depth (mesured from lower bem flnge) l b [m] = storge distnce l s [m] = Active trvel l w [m] = Cble trolley length L Best [m] = Totl cble length L inste [m] = Instlltion length end clmp side L instm [m] = Instlltion length towing side L Schl [m] = Cble length per loop L Syst [m] = System cble length n = Number of loops Trolley Selection Process 4x10 4x10 7x2. 4x2. 7x2. 12x1. 12x1. b Exmple for Flt Cble Trolleys Power cbles s 1. Formul for clculting the pproximte lod per trolley F LW : G L [kg/m] F LW ~2 h G L = Weight of the cble pckge 2. Selection of bse trolley type from Progrm 02, 0 oder Sddle selection bsed upon cble minimum bend dimeter. 4. Sddle with selection (b 2 ) to ccommodte cble pckge width.. Determine cble trolley length l W. dmx b Exmple for Round Cble Trolleys For Flt Cble Trolleys: l w = > d A + 2 d mx + 10 For Round Cble Trolleys: l w = > d A + 2 s

24 Helpful Hints Cble Fctors Speed v [m/min] Cble fctor (f) height h [m] < < Depending on the operting conditions nd prmeters, energy supply systems must be instlled with dditionl cble length. This length is clculted by tking into ccount the cble fctor (f) we hve presented o the tble to the left. Specil precutions must be mde for flexible cble systems in the gry re. One such precution might be instlltion of shock cords. Permissible Lods per Trolley Speed v [m/min] Averge running time per dy [h] < > > < > < The lifetime of the min roller nd the bem depend on the dimeter of the roller, the lod nd the frequency of opertion. The proper selection, bsed on men trveling speed, running time per dy, lod, nd roller dimeter cn be mde by using the tbles on this pge. Progrm Steel Roller ø Permissible lod per trolley Progrm PUR Roller ø Permissible lod per trolley

25 Spre Prts Pirs of Rollers for Progrm 02 ø 8 13 ø 40 Description Stndrd Roller Roller with Sel Disk PUR Roller Pirs of Rollers for Progrm 0 1 ø 2 Description Stndrd Roller Roller with Sel Disk ø ø 12 Description PUR Roller Pirs of Rollers for Progrm 0260 ø 62 Description Stndrd Roller Roller with Sel Disk ø 63 ø 12 Description PUR Roller

26 Spre Prts Buffer for Progrm 02 ø 40 M 8 02-P Buffer for Progrm 0 und x/ M8 Shock Cord for Progrm 02, 0 und 0260 LGum ø d d

27 Your Applictions our Solutions Cble Trolleys from Conductix-Wmpfler represent only one of the mny solutions mde possible by the brod spectrum of Conductix- Wmpfler components for the trnsport of energy, dt nd fluid medi. The solutions we deliver for your pplictions re bsed on your specific requirements. In mny cses, combintion of severl different Conductix-Wmpfler systems cn prove dvntgeous. You cn count on ll of Conductix-Wmpfler s Business Units for hnds-on engineering support - coupled with the perfect solution to meet your energy mngement nd control needs. Cble reels Motorized reels nd spring reels by Conductix-Wmpfler hold their own wherever energy, dt nd medi hve to cover the most diverse distnces within short mount of time - in ll directions, fst nd sfe. Festoon systems It s hrd to imgine Conductix- Wmpfler cble trolleys not being used in virtully every industril ppliction. They re relible nd robust nd vilble in n enormous vriety of dimensions nd designs. Conductor rils Whether they re enclosed conductor rils or expndble single-pole systems, the proven conductor rils by Conductix-Wmpfler relibly move people nd mteril. Non-insulted conductor rils Extremely robust, non-insulted conductor rils with copper heds or stinless steel surfces provide the idel bsis for rough pplictions, for exmple in steel mills or shipyrds. Energy guiding chins The Jck of ll trdes when it comes to trnsferring energy, dt, ir nd fluid hoses. With their wide rnge, these energy guiding chins re the idel solution for mny industril pplictions. Slip ring ssemblies Whenever things re relly moving in circles, the proven slip ring ssemblies by Conductix-Wmpfler ensure the flwless trnsfer of energy nd dt. Here, everything revolves round flexibility nd relibility! Inductive Power Trnsfer IPT The no-contct system for trnsferring energy nd dt. For ll tsks tht depend on high speeds nd bsolute resistnce to wer. Reels, retrctors nd blncers Whether for hoses or cbles, s clssicl reels or high-precision positioning ids for tools, our rnge of reels nd spring blncers tke the lod off your shoulders. Jib boom Complete with tool trnsporters, reels, or n entire medi supply system here, sfety nd flexibility re key to the completion of difficult tsks. Conveyor systems Whether mnul, semiutomtic or with Power & Free flexibility is chieved with full customiztion concerning lyout nd loction. 27

28 KAT c-E Conductix-Wmpfler 2012 subject to technicl modifictions without prior notice Conductix-Wmpfler GmbH Rheinstrsse Weil m Rhein Germny Hotline Phone +49 (0) Phone +49 (0) Fx +49 (0) info.de@conductix.com