Sumitomo Electric Carbide, Inc. DFC Milling Cutter Series

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1 CAT.FCBROCHURE.3/18 Sumitomo Eectric Cride, Inc. FC Miing Cutter Series GS Chipreker Expnsion Improved chip contro for shouder miing High Efficiency, 90 Miing Cutter High Performnce oue-sided 6 Edge Inserts

2 Fetures & Benefits High toughness insert design enes ste cutting nd high efficiency mchining with high feed rte Optimized mchining ccurcy y seprting the insert contct res nd the cutting edges Lrge ineup for FC vie from 1 through 8 in stndrd, fine pitch nd extr-fine pitch styes Insert Chrcteristics wer Precise repositioning of inserts due to thick supporting re wer Insert design for shrpness nd strength XNMU side view convention insert side view Suite for fce miing nd shouder miing with 90 cutting edge nge Surfce Finish Grph Cutting Force Comp A Work mteri: 1049 stee Cutting Conditions: vc=650 SFM fz=.0079 IPT c= 100mm cutter p=.118", e=3.346" Comp A Work mteri: 1049 stee Cutting Conditions: vc=650 SFM fz=.0079 IPT c= 100mm cutter p=.118", e=2.953" GS Chipreker Expnsion Improved chip contro for shouder miing Work Mteri: 1049 stee Cutting Conditions: vc=650 SFM fz=.0079 IPT c= 100mm cutter p=.118", e=1.96" Controing the direction of chip evcution (>) => Suppression pcking of chips

3 FC Appice Insert: XNMU Appiction Rnge Good Cutting Edge Shrpness L Light Cutting Gener Purpose G Shouder Miing GS Cutting Edge Strength Hevy Cutting H Good XNMU Inserts Insert Ctog Numer Mx. epth of Cut: 6mm (.236 ) 11.2 P 11.3 K ACP100 ACK200 ACK300 ACM200 ACM300 Rdius XNMU060604PNER-L.016 XNMU060608PNER-L.031 XNMU060604PNER-G.016 XNMU060608PNER-G.031 XNMU060612PNER-G.047 XNMU060616PNER-G.063 XNMU060608PNER-H.031 XNMU060612PNER-H.047 XNMU060616PNER-H.063 XNMU060604PNER-GS.016 XNMU060608PNER-GS.031 XNMU060612PNER-GS.047 XNMU060616PNER-GS.063 = USA Stocked Item 3.2 M S 6 Mteri P Stee M Stiness Stee Mteri Cst Iron K Stiness Stee M Exotic Mteri S P10/M10/C7 P20/M20/C6 P30/M30/C5A P40/M40/C5 ACP100 K01 K10 K20 K30 ACK200 ACM200 ACK300 Mteri Wer Resistnce Frcture Resistnce ACM300 L G GS H Chiprekers Cutting Edge Corner Rdius.016, ,.031,.047, ,.031,.047, ,.047,.063 Appiction Light Cut, Low Rigidity Miing Low-Burr esign Fce Miing, Gener - Interrupted Miing Shouder Miing Hevy Cut, Hevy Interrupted Mchining Hrdened Stee Running Conditions ISO Work Mteri Hrdness Cutting Speed (SFM) Min. - Optimum - Mx. Feed Rte (in./t) Min. - Optimum - Mx..O.C. (in.) Grde Gener Stee 180 ~ 280HB <0.236 P Soft Stee <180HB , < ie Stee 200 ~ 220HB < M PH Stiness Stee >220HB <0.196 ACM200 Austenitic Stiness <250HB <0.236 ACM300 K Cst Iron 250HB <0.236 ACK200 ACK300

4 Performnce Exmpes Fce Miing Surfce Roughness FC Comp. F Convention 1049 Stee Prt Mteri Better thn competitors' products FC09100RS Too Surfce Roughness R(μm) XNMU060608PNER-G Insert FC Comp. F Convention Grde (μm) +10 v c = 650 sfm, f z =0.008 in/t, p = 0.12, e =3.35, ry Cutting Conditions Cutting Edge Strength Edge mge from hevy interrupted miing FC demonstrtes higher cutting edge strength thn competitors' cutters (doue-sided or tngenti inserts) f z(in/t) FC Comp. C (oue-sided 6-Cornered Inserts) Comp. (oue-sided 6-Cornered Inserts) Comp. E (oue-sided tngenti Inserts) (Cutting istnce:3 Feet) Brekge (3psses) Brekge (3psses) Brekge (2psses) 1049 Stee Prt Mteri FC09100RS 6 Too XNMU060608PNER-G Insert Grde v c = 500 sfm, p = 0.12, e =2, ry Cutting Conditions 11.8 Wer Resistnce Exceent wer resistnce provides onger too ife. Fnk wer (in.) F Comp.G Brekge Comp.H Chipping FC Ae to continue FC:25 psses Comprison of Cutting edge Comp.G: After 10 psses Comp.H: After 25 psses 0 F Numer Of Psses (1Pss= 12 ) 30 Minor dmge / Ae to continue Brekge Severe dmge 1049 Stee Prt Mteri FC09100RS Too XNMU060608PNER-G Insert Grde v c = 650 sfm, f z =0.008 in/t, p = 0.12, e =3.35, ry Cutting Conditions

5 For wide rnge of ppictions Fce Miing Shouder Miing Sot Miing Side Fce Miing G / GS Chiprekers Not Appice Heic Miing Rmping G Chipreker GS Chipreker Appiction Exmpes Prt Mteri: 4140 Stee FC Comp. Ring Prt Too FCM22000R oue Sided 6-corners Grde - Chipreker GS - imeter 2.000" 2.000" # of Teeth 5 5 Vc (sfm) V f (in. /min) 44" 44" f z (in. /t) 0.010" 0.010" p (in.) 0.100" 0.100" e (in.) 1.181" 1.181" Coont ry ry Resuts: Achieving 6x onger too ife without re-cutting nd 160% higher efficiency Prt Mteri: A128 FC Comp. Bock Mteri Too FC26000R oue Sided 8-corner Simutneous Cutting Grde - Chipreker G - imeter 6.000" 6.000" # of Teeth 8 12 Vc (sfm) V f (in./min.) 20" 20" f z (in./t) 0.008" 0.006" p (in.) 0.040" 0.020" e (in.) 4.000" 4.000" Coont Wet Wet Resuts: Achieving 300% onger too ife nd 200% higher efficiency Prt Mteri: 1049 Stee FC Comp. Automotive Component Too FC09080RS Singe Sided 4-corner Grde - Chipreker G - imeter 3.000" (80mm) 3.000" (80mm) # of Teeth 5 5 Vc (sfm) V f (in. /min) 50" 31" f z (in. /t) 0.011" 0.008" p (in.) 0.080" 0.080" e (in.) 0.197" 0.197" Coont Wet Wet Resuts: Achieving 160% higher efficiency GS Chipreker Prt Mteri: 1045 Cron Stee FC Comp. Mchine Vice Too FCM22000EW Singe Sided 2-corner Grde - Chipreker GS - imeter 2.000" 2.000" # of Teeth 5 5 Vc (sfm) Vf (in./min.) 47" 31" fz (in./t) 0.008" 0.005" p (in.) 0.200" 0.200" e (in.) 0.512" 0.512" Coont Air Air Resuts: Achieving 150% higher efficiency Prt Mteri: 1049 Stee FC Comp. Construction Too FC09063RS Singe Sided 2-Corner Component Grde - Chipreker G - imeter 2.500" (63mm) 2.500" (63mm) # of Teeth 4 5 Vc (sfm) V f (in./min.) 43" 36" f z (in./t) 0.012" 0.008" p (in.) 0.080" 0.080" e (in.) 2.000" 2.000" Coont ry ry Resuts: Achieving 120% higher efficiency Prt Mteri: FC Comp. Pump Prt Too FCF24000R oue Sided 6-corner Grde ACK300 - Chipreker G - imeter 4.000" 4.000" # of Teeth 11 8 Vc (sfm) 1,100 1,100 Vf (in./min.) 72" 72" fz (in./t) 0.006" 0.008" p (in.) 0.080" 0.080" e (in.) 2.950" 2.950" Coont ry ry Resuts: Achieving 150% onger too ife

6 FC She Mi Inch Lineup ø Figure 1 ø Figure 2 ø Figure 3 Figure 4 ø Body (Stndrd Pitch) - Inch Ct. No. Stock imensions (in.) No. of Teeth Weight (s) ø 1 2 FC22000R FC22500R FC23000R FC24000R FC24000R FC25000R FC26000R FC28000R Body (Fine Pitch) - Inch FCM22000R FCM22500R FCM23000R FCM24000R FCM24000R FCM25000R FCM26000R FCM28000R Body (Extr-Fine Pitch) - Inch FCF22000R FCF22500R FCF23000R FCF24000R FCF24000R FCF25000R FCF26000R FCF28000R FC Endmi Inch Lineup 2 1 USA stocked item ø Fig. Body (Shnk Type) Ct. No. Stock imensions (in.) No. of øs s L Teeth FC21000EW FC21250EW FC21500EW FC22000EW FC22500EW FCM21500EW FCM22000EW FCM22500EW Hrdwre 1 L s øs Insert Screw BFTX03512IP Insert Wrench TRR15IP Torque: 3.0 N m Coont Through Bots Ctog Numer Cutter Size BFXH 3/8 x " BFXH 1/2 x 1 1/4 2.50" BFXH 1/2 x 1 1/4 3.00" BFXH 5/8 x 1 1/4 4.00" BFXH 3/4 x

7 FC She Mi Metric Lineup ø Figure 1 ø Figure 2 ø Figure 3 Figure 4 ø Body (Stndrd Pitch) - Metric Ct. No. Stock imensions (mm) No. of Teeth Weight (kg) ø 1 2 FC09050RS « FC09063RS « FC09080RS « FC09100RS « FC09125RS « FC09160RS « FC09080R « FC09100R « FC09125R « FC09160R « Body (Fine Pitch) - Metric FCM09050RS « FCM09063RS « FCM09080RS « FCM09100RS « FCM09125RS « FCM09160RS « FCM09080R « FCM09100R « FCM09125R « FCM09160R « Body (Extr-Fine Pitch) - Metric FCF09050RS « FCF09063RS « FCF09080RS « FCF09100RS « FCF09125RS « FCF09160RS « FCF09080R « FCF09100R « FCF09125R « FCF09160R « FC Endmi Metric Lineup L 2 1 «wordwide wrehouse item s ø18mm 2 1 øs 1 Fig. Body (Shnk Type) Ct. No. Stock imensions (mm) No. of øs s L Teeth FC09025E « FC09032E « FC09040E « FC09050E « FC09050E-42 « FC09063E « FC09063E-42 « FC09080E « FC09080E-42 « FCM09032E « FCM09040E « FCM09050E « FCM09050E-42 « FCM09063E « FCM09063E-42 « FCM09080E « FCM09080E-42 « «wordwide wrehouse item 1

8 Sumitomo Eectric Cride, Inc. Hedqurters 1001 Business Center rive Mount Prospect, IL P.O. Box 545, Mt. Prospect, IL Phone: (800) Phone: (847) Fx: (847) Sumitomo Eectric Cride, Inc. - Too Engineering Center 5637 S. Westridge rive New Berin, WI Phone: (800) Indin Brnch 595 S. Emerson Avenue Suite 100 Greenwood, IN Phone: (317) Torrnce Brnch South Western Avenue Suite 120 Torrnce, CA Phone: (800) Fx: (310) Sumitomo Cride Cnd, Inc. 150 Reserch Lne Unit #210 Gueph, Ontrio N1G 4T2 Cnd Phone: (519) Phone: (844) etroit Brnch Shedon Rod #230 Pymouth, MI Phone: (800) Phone: (734) Fx: (734) Huntsvie Brnch 6700 Odyssey rive Suite 211 Huntsvie, AL Phone: (256) Fx: (256) CAT.FCBROCHURE.3/18

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