SPK CERMETS Turning, Grooving and Milling

Transcription

1 SPK CUTTING TOOLS VEHICLES AEROSPACE GEARS & BEARINGS ENGINEERING WIND ENERGY DISCOVER A MULTITUDE OF SOLUTIONS SPK CERMETS Tuning, Gooving n Milling

2 AEROSPACE The eospce inusty plces extemely high emns on mchining. In this fiel, mchining cpcity n pocess sfety e the ecisive pmetes, n ou CSA cutting mteils togethe with ou Monsoon Tool Technology tools e the optiml solution. Component exmples: Jet engine components such s blisks. VEHICLE MANUFACTURING INDUSTRY MOTOR INDUSTRY The high-pefomnce mteils tht e use in this inusty equie cutting mteils tht ensue n extemely high level of pocess elibility n consistently high qulity level. Ou cutting mteils n tools e the pefect solution. Component exmples: Connecting os, pulley wheels, cyline hes, cyline lines. TRANSPORT When mchining components fo the tnspot inusty, specil solutions e often equie in oe fo the mchining pocess to emin economic n efficient. Ou tools n cutting mteils mke these kins of solutions possible. Component exmples: Wheel ims, shfts, beings. AUTOMOTIVE INDUSTRY Fo ove 50 yes, pecision tools fom CemTec hve been n integl pt of highly pouctive mchining solutions fo components fom the utomotive inusty. With ou tool solutions, the implementtion of concete cost svings n incese pouctivity is lwys top pioity. Component exmples: Bke iscs, ge components, fly wheels, clutch pltes, bke components, ive shfts, hyulic elements, engine/ moto components. AGRICULTURAL AND CONST- RUCTION MACHINERY We offe highly efficient being solutions fo components fo gicultul n constuction mchiney. Ou nge of solutions e cuently use fo mchining of soft steel s well s pocessing cst ion n hene pts. Component exmples: Bke components, ive shfts, hyulic elements, moto components. AUTOMOTIVE Fo ove 50 yes, pecision tools fom CemTec hve been n integl pt of highly pouctive mchining solutions fo components fom the utomotive inusty: Component exmples: Bke iscs, bke ums, fly wheels, connecting os, ge components, engine blocks. MACHINERY AND PLANT ENGINEERING Mnufctuing complex components me of iffeent mteils with exteme pecision n optiml sufce qulity in n economic wy tht is the bsic stuctue of equiements fo which we wok togethe with ou customes to cete innovtive, costefficient mchining solutions. Component exmples: gebox housings, flnges, guies, shfts, olles. Moto inusty Tnspot WIND ENERGY In the fiel of win enegy, specil mchining solutions e often equie becuse the components involve e fequently vey lge. Stict tolence equiements n high level of sufce qulity plce exceptionl emns on the cutting mteils n tool holes. By obseving n nlysing the etemining fctos fo mchining, we e ble to povie ou customes with extemely efficient n cost-effective mchining solutions. Component exmples: Roto flnges, oto ble connections, plnety ge holes, gebox housings, ge components. GEAR TECHNOLOGY, DRIVE TECHNOLO- GY AND BEARING INDUSTRY Sufce qulity, tolences n the tool life of the cutting mteils e the qulity stns fo h mchining. Ou unique nge of cutting mteils me of PCBN n cemics, togethe with ou pefectly mtche tools, set the b in this inusty. In pctice, this esults in highly efficient n cost-effective mchining. Component exmples: Ge wheels, shfts, lge gebox components, being ings n olling elements. Agicultul n constuction mchiney Automotive

3 Tble of content SPK Cemet ges n chip bek e geometies Aes of ppliction... 8 Cutting t ecommentions fo gey cst ion (GJL)... 9 Cutting t ecommentions fo uctile cst ion (GJS) Cutting t ecommentions fo sintee metl Cutting t ecommentions fo cse hening n het tetble steels Cutting t ecommentions fo constuction n fee cutting steels Cutting t ecommentions fo stinless steels / stinless steel cstings Designtion system fo insets in cconce with ISO Cemet Contents: Cemet insets fo tuning Cemet insets fo tuning Designtion system fo insets fo gooving - Cemet Contents: Cemet insets fo gooving Cemet insets fo gooving Designtion system fo insets fo milling in cconce with ISO Cemet Contents: Cemet insets fo milling Cemet insets fo milling Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com 5

4 SPK Cemet ges SPK Cemet chip beke geometies Inset Chip bekes geometies fo negtive insets Inset Chip bekes geometies fo positive insets - FF A vey shp n soft cutting chip beke geomety. It contols chips extemely sfely, even with smll cutting epths n low fee tes. - MF This chip beke geomety is pticully suite fo meium milling n finishing of uctile wokpiece mteils. Its stengths become pticully ppent when mchining now components. - SFX A chip beke geomety fo supefinishing. It fetues sfe chip contol even t vey low fee tes n smll epths of cut, well below 0.10 mm. Futhemoe, it is iel fo finishing opetions in boing. - FMX The chip beke geomety fo genel fine mchining pplictions. It is extemely stble thnks to the softcutting esign of its cutting ege. Cemets e iel fo ll types of mchining tht equie high level of sufce qulity n imensionl ccucy long with limite tolences. They chieve extemely long tool life fo smll n meium chip thickness n unifom epths of cut. They e iel fo fine finishing n finishing of steel, sintee metl n uctile cst ion. They e use fo tuning, gooving n milling. The specilly pte chip bekes esult in elible chip beking. - MS The MS chip beke geomety fetues vey shp cone esign with positive, concve ege. It is pimily use fo meium milling n finishing of coosion-esistnt steel. - MX This chip beke geomety hs lge chip contol nge n cn theefoe be use fo wie viety of pplictions. Combine with the TS1215 ge it is the iel geomety fo steel mchining. - SMX The SMX fetues chip fomtion tht is often equie fo meium mchining of steel n cst ion mteils. It fetues n open chip beke which lso significntly euces the cutting foces. - MMX This chip beke geomety fetues stn fo bo nge of pplictions within the nge of positive insets in combintion with the ge TS1215. GRADE TS1120 TS1215 TS1230 DESCRIPTION The uncote SPK ge is pimily use fo fine mchining of steel (Goup P05-P10). This cote SPK cemet cutting mteil is extemely we- n het-esistnt. These chcteistics mke it univesl cutting mteil tht is pimily suitble fo meium n fine mchining of steel, GJL (GG) n GJS (GGG) s well s fine mchining of stinless steel. (Goup P15-P20). A cote SPK ge fo meium mchining of steel. The coting hs poven itself to be uble n we-esistnt in use. (Goup P15-P20). - MR A chip beke geomety fo pplictions nging fom meium to ough mchining. Stble cutting ege, yet soft-cutting. - NN This geomety fetues highly stble cutting ege n is iel suite fo oughing of cst ion mteils. - MMW These insets fetue chip beke geomety fo extemely fine mchining, but lso pecisely esigne Wipe cutting ege (ZZ) to pouce high level of sufce qulity t high fee tes. - NSN This inset fetues stble geomety tht minimizes cutting foces n is esistnt to chip impct. It is fequently use fo mchining cst ion mteils. TS1415 TS1115 This SPK ge s coting ws evelope pimily fo meium mchining n fine mchining of GJL (GG) n GJS (GGG) mteils; howeve it is lso suitble fo fine mchining of stinless steel. (Goup K10-K20). Uncote ge, pticully suite fo supefinishing of steel (Goup P05). Extemely high sufce qulity will be chieve. - MRW Insets with this geomety e equippe with chip fomtion fo meium mchining s well s pecisely esigne Wipe cutting ege (ZZ). This chip beke geomety llows high fee tes n high level of sufce qulity. 6 Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com 7

5 Aes of ppliction Cutting t ecommentions fo gey cst ion (GJL) p (mm) oc Chip bekes fo positive insets MATERIAL NO. HARDNESS (HB) D EU F GB S E I USA J DIN EN AFNOR B.S. SS UNE UNI AISI/SAE JIS 2,0 -MMX -NSN GJL-150 GJL-150 Ft 15 D Ge FG 15 G 15 No 25 B FC GJL-200 GJL-200 Ft 20 D Ge FG 10 G 20 No 30 B FC GJL-250 GJL-250 Ft 25 D Ge FG 25 G 25 No 35 B FC GJL-300 GJL-300 Ft 30 D Ge FG 30 G 30 No 45 B FC 300 -FMX -FMX -MMX GJL-350 GJL-350 Ft 35 D Ge FG 35 G 35 No 50 B FC 350 1,0 -SFX -SMX -NSN -SMX -SFX SPK-Cemet HARDNESS (HB) CUTTING SPEED v c (m/min) RECOMMENDED VALUE TOTAL RANGE DEPTH OF CUT p (mm) FEED RATE f (mm) RECOMMENDED VALUE TOTAL RANGE 0,10 0,20 0,30 fee f (mm) 6.3 Finishing oc p (mm) 4,0 Chip bekes fo negtive insets -MX -NN ,5-1,5 0,25 0,1-0, ,2-1,0 0,20 0,1-0, ,5-1,5 0,25 0,1-0, ,2-1,0 0,20 0,1-0, ,5-1,5 0,25 0,1-0, ,2-1,0 0,20 0,1-0,3 0.8 Fine finishing 3,0 2,0 -MF -MS -MR -FF -MMW -MF -MR ,5-1,0 0,15 0,1-0, ,2-0,5 0,10 0,1-0, ,5-1,0 0,15 0,1-0, ,2-0,5 0,10 0,1-0, ,5-1,0 0,15 0,1-0, ,2-0,5 0,10 0,1-0,3 -MRW 1,0 -FF -MMW -MRW -MS -MX -NN 0,10 0,20 0,30 0,40 0,50 fee f (mm) 8 Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com 9

6 Cutting t ecommentions fo uctile cst ion (GJS) Cutting t ecommentions fo sintee metl MATERIAL NO. Rm (N/mm 2 ) D EU F GB S E I USA J DIN EN AFNOR B.S. SS UNE UNI AISI/SAE JIS GJS GJS FGS SGN 420/ FGE GS FCD GJS GJS FGS SGN 500/ FGE 50-7 GS FCD GJS GJS FGS SGN 600/ FGE 60-2 GS FCD GJS GJS FGS SGN 700/ FGE 70-2 GS FCD 700 SPK-Cemet HARDNESS (HB) Fine finishing CUTTING SPEED v c (m/min) RECOMMENDED VALUE TOTAL RANGE DEPTH OF CUT p (mm) FEED RATE f (mm) RECOMMENDED VALUE TOTAL RANGE ,1-0,5 0,1 0,08-0, ,1-0,5 0,1 0,05-0,25 SPK-Cemet TENSILE STRENGTH Rm (N/mm 2 ) CUTTING SPEED v c (m/min) RECOMMENDED VALUE TOTAL RANGE DEPTH OF CUT p (mm) FEED RATE f (mm) RECOMMENDED VALUE TOTAL RANGE 12.5 Semi-oughing ,80-2,0 0,30 0,12-0, Finishing ,25-1,0 0,25 0,10-0, ,50-1,0 0,10 0,10-0, ,50-1,5 0,15 0,10-0, Fine finishing ,25-0,5 0,10 0,10-0,32 10 Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com 11

7 Cutting t ecommentions fo het tetble steel n cse hene steel Cutting t ecommentions fo constuctionl n fee cutting steels STOFF-NR. Rm (N/mm 2 ) D EU F GB S E I USA J STOFF-NR. Rm (N/mm 2 ) D EU F GB S E I USA J DIN EN AFNOR B.S. SS UNE UNI AISI/SAE JIS DIN EN AFNOR B.S. SS UNE UNI AISI/SAE JIS C 45 CC M F.114 C NiC NC NiC NiC SNC 415 (H) CNi 8 20 NC CNiMo 4 40 NCD M NiCMo 4 38 NiCMo CNiMo 6 18 NCD A NiCMo MnC 5 20 MC CMo 4 35 CD A CMo 4 35 CMo ; 4135 SCM 432; SCCRM CMo 4 42 CD M CMo 4 42 CMo SCM 440 (H) SPK-Cemet St 37-2 S 235 JR St 44-2 S 275 JR St 50-2 E St 60-2 E St 37-3 S 235 J2G3 E 24-U B 1312 Fe 37-3 A St 44-3 S 275 J2G3 E C 1412 A St 52-3 S 355 J2G3 E B 2132 Fe 52 BFN/ Fe 52 CFN SM 490 A,B,C SMn 28 S M SMn 28 CF 9 SMn SUM SPb PbF 2 10 SPb 20 CF 10 SPb S MF M SPK-Cemet TENSILE STRENGTH Rm (N/mm 2 ) CUTTING SPEED v c (m/min) RECOMMENDED VALUE TOTAL RANGE DEPTH OF CUT p (mm) FEED RATE f (mm) RECOMMENDED VALUE TOTAL RANGE TENSILE STRENGTH Rm (N/mm 2 ) CUTTING SPEED v c (m/min) RECOMMENDED VALUE TOTAL RANGE DEPTH OF CUT p (mm) FEED RATE f (mm) RECOMMENDED VALUE TOTAL RANGE 12.5 Semi-oughing ,50-1,5 0,25 0,10-0, ,80-2,0 0,30 0,12-0, ,50-1,5 0,25 0,10-0, ,80-2,0 0,30 0,12-0, Finishing ,80-1,5 0,25 0,12-0, ,25-1,0 0,20 0,10-0, ,50-1,5 0,25 0,10-0, ,50-1,5 0,25 0,10-0, ,80-1,5 0,25 0,12-0, ,25-1,0 0,20 0,10-0, ,50-1,5 0,25 0,10-0, ,50-1,5 0,25 0,10-0, Fine finishing ,25-0,5 0,15 0,10-0, ,10-0,5 0,12 0,08-0, ,10-0,5 0,10 0,05-0, ,10-0,5 0,10 0,05-0, ,25-0,5 0,15 0,10-0, ,10-0,5 0,12 0,08-0, ,10-0,5 0,10 0,05-0, ,10-0,5 0,10 0,05-0, Semi-oughing ,50-1,5 0,25 0,10-0, ,80-2,0 0,30 0,12-0, ,50-1,5 0,25 0,10-0, ,80-2,0 0,30 0,12-0, Finishing ,80-1,5 0,25 0,12-0, ,25-1,0 0,20 0,10-0, ,50-1,5 0,25 0,10-0, ,50-1,5 0,25 0,10-0, ,80-1,5 0,25 0,12-0, ,25-1,0 0,20 0,10-0, ,50-1,5 0,25 0,10-0, ,50-1,5 0,25 0,10-0, Fine finishing ,25-0,5 0,15 0,10-0, ,10-0,5 0,12 0,08-0, ,10-0,5 0,10 0,05-0, ,10-0,5 0,10 0,05-0, ,25-0,5 0,15 0,10-0, ,10-0,5 0,12 0,08-0, ,10-0,5 0,10 0,05-0, ,10-0,5 0,10 0,05-0,25 12 Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com 13

8 Cutting t ecommentions fo stinless steel / stinless steel cstings Cemet insets fo tuning MATERIAL NO. Rm (N/mm 2 ) D F GB S E I USA J DIN AFNOR B.S. SS UNE UNI AISI/SAE JIS X 6 C 13 Z 6 C S F.3110 X 6 C SUS G-X 8 CNi G-X 20 C 14 Z 20 C 13 M 420 C 29 SCS X 12 CMoS 17 Z 10 CF S F.3117 X 10 CS F SUS 430 F X 6 CMo 17 1 Z 8 CD S X 8 CMo SUS X 5 CNi Z 6 CN S F X 5 CNiMo X 6 CNiNb X 6 CNiMoTi SPK-Cemet Z 6 CND Z 6 CNNb Z 6 CNDT S F S F S F.3535 X 5 CNi X 5 CNiMo X 6 CNiNb X 6 CNiMo- Ti SUS SUS SUS Ti TENSILE STRENGTH Rm (N/mm 2 ) CUTTING SPEED v c (m/min) RECOMMENDED VALUE TOTAL RANGE DEPTH OF CUT p (mm) FEED RATE f (mm) RECOMMENDED VALUE TOTAL RANGE 12.5 Rough finishing ,50-1,5 0,25 0,10-0, ,80-2,0 0,30 0,12-0, ,50-1,5 0,25 0,10-0, ,80-2,0 0,30 0,12-0, Finishing ,80-1,5 0,25 0,12-0, ,25-1,0 0,20 0,10-0, ,50-1,5 0,25 0,10-0, ,50-1,5 0,25 0,10-0, ,80-1,5 0,25 0,12-0, ,25-1,0 0,20 0,10-0, ,50-1,5 0,25 0,10-0, ,50-1,5 0,25 0,10-0, Fine finishing ,25-0,5 0,15 0,10-0, ,10-0,5 0,12 0,08-0, ,10-0,5 0,10 0,05-0, ,10-0,5 0,10 0,05-0, ,25-0,5 0,15 0,10-0, ,10-0,5 0,12 0,08-0, ,10-0,5 0,10 0,05-0, ,10-0,5 0,10 0,05-0,25 14 Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com 15

9 Designtion system fo insets in cconce with ISO Cemet V 35 D 55 E 75 C 80 M 86 K 55 B 82 A 85 R S 90 T 60 W 80 L P 108 H 120 O 135 N 0 A 3 B 5 C 7 P D E 20 F 25 G 30 O n Clence ngle which equies specil t. Inscibe cicle mm RC, RN S O 135 T 60 C 80 E 75 D 55 V 35 W 80 Inscibe cicle mm RB (Type MO) 3, ,0 06 5, ,0 07 6, ,0 08 9, , , , , , , , , , , , RN, RC M0 RB 02 0,2 04 0,4 08 0,8 12 1,2 16 1,6 24 2,4 32 3,2 40 4,0 R L N W Wipe Inset shpe Noml clence ngle Inset size n cutting ege length Cone ius Cutting iection Wipe geomety C N M G E N - MRW Tolences Inset type Inset thickness Cutting ege type Chip beke fo SPK Cemets s m m * Vies epening inset fom n size S = ± mm = ± mm m = ± mm Inscibe Tolence clss A 0,025 0,025 0,005 cicle C 0,025 0,025 0,013 J, K, L, M U M, N U E 0,025 0,025 0,025 mm = ± mm m = ± mm F 0,025 0,013 0,005 3,97 G 0,130 0,025 0,025 5,56 H 0,025 0,013 0,013 6,35 0,05 0,08 0,08 0,13 J 0,025 0,05-0,13* 0,005 9,52 K 0,025 0,05-0,13* 0,013 12,70 0,08 0,13 0,13 0,2 L 0,025 0,05-0,13* 0,025 15,88 M 0,130 0,05-0,13* 0,08-0,18* 19,05 0,1 0,18 0,15 0,27 U 0,130 0,08-0,25* 0,13-0,38* 25,40 0,13 0,25 0,18 0,38 N R F A M G W X Specil esign T Q U B H C J s 01 1, , ,18 T3 3, , , , , ,7 E Roune F Shp T Chmfee Positive geomety Negtive geomety -FMX -MMX -NSN -SFX -SMX -FF -MF -MMW -MR -MRW -MS -MX -NN 16 Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com 17

10 Contents: Cemet insets fo tuning CCMT CNMG, CNMP DCMT DNMG, DNMP Pge 20 Pge Pge 23 Pge SCMT SNMG TCMT TNMG, TNMP Pge 24 Pge 25 Pge 25 Pge VBMT, VCMT VNMG WNMG, WNMP Pge 27 Pge Seite Phone: Fx: E-Mil: Web: spk-tools.com cemtec.com Phone: Fx: E-Mil: Web: spk-tools.com cemtec.com 19

11 7 7 7 Cemet insets fo tuning Cemet insets fo tuning INSERT ISO GRADE SPK REF. NO. INSERT ISO GRADE SPK REF. NO. CCMT CCMT MMT TS TS CCMT SMX TS TS TS CCMT MMX TS TS TS CCMT SFX TS TS TS CCMT SMX TS TS TS CNMG CNMG FX TS TS TS CNMG MF TS TS TS CNMG MMW TS TS TS CNMG MR TS TS TS CNMG MRW TS TS TS CCMT 09 T CCMT 09 T MMX TS TS TS CCMT 09 T MMX TS TS TS CNMG MX TS TS TS CNMG NN TS TS TS CCMT CCMT SMX TS TS TS CNMG MF TS TS TS CCMT SMX TS TS TS CNMG MMW TS TS TS CCMT SMX TS TS TS CNMG MR TS TS TS CNMG MRW TS TS TS CNMG MX TS TS TS Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com 21

12 7 7 Cemet insets fo tuning Cemet insets fo tuning INSERT ISO GRADE SPK REF. NO. INSERT ISO GRADE SPK REF. NO. CNMG CNMG NN TS TS TS CNMG FX TS TS TS CNMG MR TS TS TS CNMG MRW TS TS TS CNMG MX TS TS TS CNMG NN TS TS TS CNMG MR TS TS TS CNMG NN TS TS TS CNMP CNMP MS TS TS TS CNMP MS TS TS TS DCMT DCMT SMX TS TS TS DCMT 11 T3.. DCMT 11 T FMX TS TS TS DCMT 11 T MMX TS TS TS DCMT 11 T SMX TS TS TS DCMT 11 T FMX TS TS TS DCMT 11 T MMX TS TS TS DCMT 11 T NSN TS TS TS DCMT 11 T SMX TS TS TS DNMG DNMG MF TS TS TS DNMG MX TS TS TS DNMG MF TS TS TS Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com 23

13 7 Cemet insets fo tuning Cemet insets fo tuning INSERT ISO GRADE SPK REF. NO. INSERT ISO GRADE SPK REF. NO. DNMG DNMG MR TS TS TS SNMG SNMG MR TS TS TS DNMG MX TS TS TS SNMG MX TS TS TS DNMG NN TS TS TS SNMG NN TS SNMG NN TS DNMG MR TS TS TS DNMG MX TS TS TS DNMG NN TS TS TS DNMP DNMP MS TS TS TS DNMP MS TS TS TS SCMT 09 T3.. SCMT 09 T MMX TS TS TS SNMG NN TS TCMT 16 T3.. TCMT 16 T MMX TS TS TS TCMT 16 T MMX TS TS TS TCMT 16 T MMX TS TS TS TNMG TNMG FF TS TS TS TNMG MF TS TS TS SCMT 09 T SFX TS TS TS TNMG MX TS TS TS SCMT 09 T MMX TS TS TS TNMG FF TS TS TS SCMT 09 T SFX TS TS TS TNMG FX TS TS TS Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com 25

14 Cemet insets fo tuning Cemet insets fo tuning INSERT ISO GRADE SPK REF. NO. INSERT ISO GRADE SPK REF. NO. TNMG TNMG MF TS TS TS VBMT VBMT FMX TS TS TS TNMG MR TS TS TS VBMT MMX TS TS TS TNMG MX TS TS TS VBMT FMX TS TS TS TNMG NN TS TS TS VBMT MMX TS TS TS TNMG MR TS TS TS VBMT MMX TS TS TS TNMG MX TS TS TS TNMG NN TS TS TS TNMG NN TS TS TS TNMP TNMP MS TS TS TS VCMT VCMT MMX TS TS TS VCMT MMX TS TS TS VNMG VNMG MF TS TS TS VNMG MX TS TS TS TNMP MS TS TS TS VNMG NN TS TS TS VNMG MF TS TS TS Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com 27

15 Cemet insets fo tuning Cemet insets fo tuning INSERT ISO GRADE SPK REF. NO. INSERT ISO GRADE SPK REF. NO. VNMG VNMG MX TS TS TS WNMG WNMG NN TS TS TS VNMG NN TS TS TS WNMG MR TS TS TS VNMG MX TS TS TS WNMG MRW TS TS TS WNMG WNMG MF TS TS TS WNMG MX TS TS TS WNMG MMW TS TS TS WNMG MRW TS TS TS WNMG MX TS TS TS WNMG MF TS TS TS WNMG NN TS TS TS WNMP WNMP MS TS TS TS WNMP MS TS TS TS WNMG MMW TS TS TS WNMG MR TS TS TS WNMG MRW TS TS TS WNMG MX TS TS TS Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com 29

16 Cemet insets fo gooving 30 Phone: Fx: E-Mil: Web: spk-tools.com cemtec.com Phone: Fx: E-Mil: Web: spk-tools.com cemtec.com 31

17 Designtion system fo insets fo gooving - Cemet L G n N P 110 1,1 mm 130 1,3 mm 160 1,6 mm 185 1,85 mm E Roune F K Type of pofile 4 No. of cutting eges T N 0 A 3 A 415 4,15 mm Shp S B ,0 mm Chmfee n oune I C 7 X Specil esign 050 5,0 mm T P ,0 mm Chmfee Inset shpe Noml cleence ngle Inset type Goove with Cutting ege Poly-V-Pofil DIN 7867 T P G X F R -K4 Tolences Inset size Inset thickness Hn of inset s m m * Vies epening inset fom n size R 08 8 mm s S = ± mm = ± mm m = ± mm Inscibe Tolence clss A 0,025 0,025 0,005 cicle C 0,025 0,025 0,013 J, K, L, M U M, N U E 0,025 0,025 0,025 mm = ± mm m = ± mm F 0,025 0,013 0,005 3,97 G 0,130 0,025 0,025 5,56 H 0,025 0,013 0,013 6,35 0,05 0,08 0,08 0,13 J 0,025 0,05-0,13* 0,005 9,52 K 0,025 0,05-0,13* 0,013 12,70 0,08 0,13 0,13 0,2 L 0,025 0,05-0,13* 0,025 15,88 M 0,130 0,05-0,13* 0,08-0,18* 19,05 0,1 0,18 0,15 0,27 U 0,130 0,08-0,25* 0,13-0,38* 25,40 0,13 0,25 0,18 0, mm mm 09 9,52 mm 12 12,70 mm 15 15,88 mm 16 9,52 mm A 5,0 02 2, ,18 T3 3, , , , , ,7 L N 32 Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com 33

18 Contents: Cemet insets fo gooving LDGX TPGX Pge Pge Poly-V-Pofil ICGP Poly-V-Pofil INMA Poly-V-Pofil INMN Pge 40 Pge 41 Pge Phone: Fx: E-Mil: Web: spk-tools.com cemtec.com Phone: Fx: E-Mil: Web: spk-tools.com cemtec.com 35

19 Cemet insets fo gooving Cemet insets fo gooving SPK INSERT TYPE GRADE SPK REF. NO. SPK INSERT TYPE GRADE SPK REF. NO. LDGX L LDGX L SC LDGX L SC LDGX L LDGX L SC LDGX L SC ,1 1,3 1, ,15 LDGX R LDGX R SC LDGX R SC LDGX R LDGX R SC LDGX R SC ,1 1,3 1, ,15 LDGX L LDGX L SC LDGX L SC LDGX L LDGX L SC LDGX L SC LDGX L SC LDGX R ,85 2,15 2,65 LDGX R SC LDGX R SC LDGX R 5.8 4,15 4,25 LDGX R SC LDGX R SC LDGX R SC ,85 2,15 2, ,15 4,25 36 Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com 37

20 Cemet insets fo gooving Cemet insets fo gooving SPK INSERT TYPE GRADE SPK REF. NO. SPK INSERT TYPE GRADE SPK REF. NO. TPGX L TPGX L SC TPGX L TPGX L SC TPGX L SC x45 1,1 1,3 1,6 1,85 TPGX L SC TPGX L SC ,2 2,65 TPGX R TPGX R SC TPGX R TPGX R SC TPGX R SC TPGX R SC x ,1 1,3 1,6 1,85 TPGX R SC , ,65 TPGX L TPGX L SC TPGX L TPGX L SC x ,15 TPGX R TPGX R SC , ,15 TPGX R TPGX R SC x ,15 0, ,15 38 Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com 39

21 Cemet insets fo gooving Cemet insets fo gooving SPK INSERT TYPE GRADE SPK REF. NO. SPK INSERT TYPE GRADE SPK REF. NO. ICGP 12A 023 F - J1 ICGP 12 A 023 F - J1 SC INMA 25 A 023 F - J1 INMA 25 A 023 F - J1 SC ICGP 12A 036 F - K1 ICGP 12 A 036 F - K1 SC INMA 25 A 036 F - K1 INMA 25 A 036 F - K1 SC ICGP 12A 047 F - L1 ICGP 12 A 047 F - L1 SC INMA 25 A 047 F - L1 INMA 25 A 047 F - L1 SC INMA 25 A 094 F - M1 INMA 25 A 094 F - M1 SC Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com 41

22 Cemet insets fo gooving Cemet insets fo gooving SPK INSERT TYPE GRADE SPK REF. NO. SPK INSERT TYPE GRADE SPK REF. NO. INMN 09 A 098 F - J4 INMN 09 A 098 F - J4 SC INMN 12 A 147 F - K4-04 IINMN 12 A 147 F - K4-04 SC INMN 09 A 111 F - K3 INMN 09 A 111 F - K3 SC SC INMN 12 A 147 F - L3 INMN 12 A 147 F - L3 SC INMN 09 A 111 F - K3-04 INMN 09 A 111 F - K3-04 SC INMN 12 A 147 F - K4 INMN 12 A 147 F - K4 SC SC Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com 43

23 Cemet insets fo milling 44 Phone: Fx: E-Mil: Web: spk-tools.com cemtec.com Phone: Fx: E-Mil: Web: spk-tools.com cemtec.com 45

24 Designtion system fo milling insets ccoing to ISO Cemet V 35 D 55 E 75 C 80 M 86 K 55 B 82 A 85 R S 90 T 60 W 80 L P 108 H 120 O 135 n N 0 A 3 B 5 C 7 P D E 20 F 25 G 30 O Clence ngle with specific Infomtion. Inscibe cicle mm RC, RN S O 135 T 60 C 80 E 75 D 55 V 35 W 80 Inscibe cicle mm RB (Type MO) 3, ,0 06 5, ,0 07 6, ,0 08 9, , , , , , , , , , , ,0 25 F Shp T Chmfee E Roune S Chmfee n oune R L N Appoch ngle With of the ZZ chmfe 75 = = 1,25 mm 88 = = 1,50 mm 89 = = 2,40 mm Inset shpe Noml clence ngle on mjo cutting ege Inset size n cutting ege length Cutting ege type Cutting iection Designtion key fo ZZ geometies S N C N ZN F N Z240 Tolences Inset type Inset thickness Cone ius o pllel ln / Clence ngle Chmfe esign s m m * Vies epening inset fom n size N R T Q s Inset with cone ius Inset with pllel ln b s S = ± mm = ± mm m = ± mm Inscibe Tolence clss A 0,025 0,025 0,005 cicle C 0,025 0,025 0,013 J, K, L, M U M, N U mm E 0,025 0,025 0,025 = ± mm m = ± mm F 0,025 0,013 0,005 3,97 G 0,130 0,025 0,025 5,56 H 0,025 0,013 0,013 6,35 J 0,025 0,05-0,13* 0,005 9,52 0,05 0,08 0,08 0,13 K 0,025 0,05-0,13* 0,013 12,70 0,08 0,13 0,13 0,2 L 0,025 0,05-0,13* 0,025 15,88 M 0,130 0,05-0,13* 0,08-0,18* 19,05 0,1 0,18 0,15 0,27 U 0,130 0,08-0,25* 0,13-0,38* 25,40 0,13 0,25 0,18 0,38 F A M G W X Specil esign U B H C J , , ,18 T3 3, , , , , , ,70 00 RN, RC M0 RB 02 0,2 04 0,4 Appoch ngle of the min cutting ege Clence ngle 08 0,8 A 45 N ,2 D 60 C ,6 E 75 P 24 2,4 F 85 D 32 3,2 P 90 E ,0 Z Specil F 25 n n Chmfe with w in 1/100 mm n ngle B without egee symbol e.g x 20 = x 20 = Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com 47

25 Contents: Cemet insets fo milling NDCB, NPCB SDEW, SEEB, SEHW SNCN, SNGN, SNGX SPEW, SPGB Pge 50 Pge Pge Pge SDCN, SEKN, SPKN TPKN, TPMN Pge Pge Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com 49

26 Cemet insets fo milling Cemet insets fo milling INSERT ISO GRADE SPK REF. NO. INSERT ISO GRADE SPK REF. NO. NDCB 1503 PD TR NDCB PD TR SC SEHW 1204 AF T SEHW AF T SC SC NPCB 1504 AP TR 45 NPCB AP TR SC SDCN E - 20 SDCN E - 20 SC SDEW 1204 AZ T 5.5 SDEW AZ T SC SC SEEB T 5.5 SEEB AF T SC SC SEKN 1203 AF TN 20 SEKN AF TN SC SC SEKN 1204 AF TN 20 SEKN AF TN SC SC SEKN 1504 AF TN 20 SEKN AF TN SC SC SNCN 1204 ZN F - 89Z SNCN ZN F - 89Z240 SC Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com 51

27 Cemet insets fo milling Cemet insets fo milling INSERT ISO GRADE SPK REF. NO. INSERT ISO GRADE SPK REF. NO. SNGN T SNGN T SC SC SPGB T SPGB T123 SC SC SNGN F - 89Z SNGN F - 89Z240 SC SC SPKN 1203 ED TR SPKN ED TR SC SC SNGX T124 SNGX T124 SC SPKN 1204 ED TR SPKN ED TR SC SC SPEW T SPEW T SC SC TPKN 1603 PD TR TPKN PD TR SC SC SPEW 1204 ED TR 5.5 SPEW ED TR SC SC TPKN 2204 PD TR 60 TPKN PD TR SC SC Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com Phone: Fx: E-Mil: solutiontem@cemtec.e Web: spk-tools.com cemtec.com 53

28 CemTec GmbH SPK-Cutting Tools Huptstße Ebesbch / Fils, Gemny Phone: Fx: solutiontem@cemtec.e / IM St Pinte in Gemny