HPC HPC. End mills for machining steels
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- Elwin Terry
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1 HPC HPC En mis fo machining stees
2 EVOUTON HPC Coe En mis fo machining stees Ø 2 20 mm Page RS ST MCRO GRAFTE AU COOUR HRC HPC TC 151 SMAX C C SMAX SMAX 148 SMAX 155 SMAX Ø 4 20 mm Ø 3 20 mm Ø 3 16 mm Ø 6 20 mm CARBE
3 HPC Coe En mis fo machining stees Ø 2 20 mm Page EVOUTON 710 SMAX 720 SMAX 734 SMAX 733 SMAX 191 SMAX 190 SMAX 192 SMAX 90 SMAX Ø 4 20 mm Ø 1 16 mm Ø 1 12 mm Ø 1 12 mm Ø 1 12 mm Ø 1 12 mm Ø 2 6 mm RS ST MCRO GRAFTE AU COOUR HRC HPC TC CARBE 27
4 RS ST MCRO GRAFTE AU COOUR HRC HPC TC EVOUTON Cutting eges eveope to avoi chipping at cones. High finishing of the cutting ege to povie a onge too ife. mpove font shapening, poviing goo esuts when iing. New geomety of the coe an of the futes poviing a goo chip emova. 151 Stee <800 N/mm 2 Stee <1000 N/mm 2 1,0 0,5 HMG 151 HMG 151 0,10 1,5 1,5 m/min Vc 107 Vc 129 Vc 78 Vc 87 Vc 105 Vc 64 fz F n fz F n fz F n fz F n fz F n fz F n mm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm 6,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , Stee <1300 N/mm 2 1,0 0,5 1,0 0,5 Stee 12% C 0,10 HMG 151 HMG 151 0,10 1,5 1,5 m/min Vc 67 Vc 80 Vc 49 Vc 34 Vc 40 Vc 25 fz F n fz F n fz F n fz F n fz F n fz F n mm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm 6,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , ,0 0,5 0,10 1,5 1,5 1,5 1,5 28 CARBE
5 151 3-fute cuttes fo high chip emova SMAX Utafine EVOUTON e8 45 mm Z 151 HMG , , , , , , , , , , , , , , , , , , , , RS ST MCRO GRAFTE AU COOUR HRC HPC TC CARBE 29
6 RS ST MCRO GRAFTE AU COOUR HRC HPC TC EVOUTON New too esign with unequa heix an unequa tooth spacing. Stong euction of the vibation uing machining, poviing an extene too ife. High chip emova in sotting, pocketing an finishing of ha mateias. 152 Stee <800 N/mm 2 Stee <1000 N/mm 2 1,0 1,0 HMG 152 HMG 152 1,5 0,25 0,10 1,5 1,0 1,0 λ = λ1 1,5 0,25 0,10 m/min Vc 144 Vc 158 Vc 173 Vc 117 Vc 129 Vc 140 fz F n fz F n fz F n fz F n fz F n fz F n mm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm 6,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , Stee <1300 N/mm 2 1,0 1,0 Stee 12% C HMG 152 HMG 152 1,5 0,25 0,10 1,5 1,0 1,0 1,5 0,25 0,10 m/min Vc 90 Vc 99 Vc 108 Vc 45 Vc 50 Vc 54 fz F n fz F n fz F n fz F n fz F n fz F n mm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm 6,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , ,5 1,5 30 CARBE
7 152 4-fute cuttes with unequa heix SMAX Utafine EVOUTON 1 e8 1 a Z 152 HMG , , , , , , , C 4-fute cuttes with unequa heix e8 SMAX C Utafine 1 C a Z 152C HMG ,5 0, C ,5 0, C ,0 0, C ,0 0, C ,0 0, C ,0 0, C10 1 RS ST MCRO GRAFTE AU COOUR HRC HPC TC CARBE 31
8 RS ST MCRO GRAFTE AU COOUR HRC HPC TC EVOUTON Cutting eges eveope to avoi chipping at cones. High finishing of the cutting ege to povie a onge too ife. Geomety of the coe an of the futes poviing a goo chip emova, whie maintaining the maximum too igiity. The eief shapening especiay eveope to incease the fute size Stee <800 N/mm 2 Stee <1000 N/mm 2 1,0 0,5 HMG 153 HMG 153 1,5 0,10 1,0 m/min Vc 128 Vc 154 Vc 104 Vc 125 fz F n fz F n fz F n fz F n 0,5 ONG vesion HMG 148 F -20%, n -15% 0,10 mm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm 4,0 0, , , , ,0 0, , , , ,0 0, , , , ,0 0, , , , ,0 0, , , , ,0 0, , , , Stee <1300 N/mm 2 1,0 0,5 Stee 12% C HMG 153 HMG 153 1,5 0,10 1,0 m/min Vc 80 Vc 96 Vc 40 Vc 48 fz F n fz F n fz F n fz F n 0,5 0,10 mm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm 4,0 0, , , , ,0 0, , , , ,0 0, , , , ,0 0, , , , ,0 0, , , , ,0 0, , , , ,5 1,5 32 CARBE
9 153 4-fute cuttes with high chip emova SMAX Utafine EVOUTON HM 148 e8 Z 153 HMG HM 148 e8 153C 4-fute cuttes with high chip emova C Z 153C HMG , C , C , C , C , C , C , C , C , C , C , C , C , C , C , C , C , C , C20 SMAX C Utafine RS ST MCRO GRAFTE AU COOUR HRC HPC TC CARBE 33
10 EVOUTON fute cuttes with high chip emova SMAX Utafine 1 RS ST MCRO GRAFTE AU COOUR HRC HPC TC HM 153 e8 1 a Z 148 HMG , , , , , CARBE
11 155 Muti-fute cuttes fo supe-finishing SMAX Utafine EVOUTON e8 Z 155 HMG Stee Stee Stee Stee <800 N/mm 2 <1000 N/mm 2 <1300 N/mm 2 12% C HMG 155 HMG 155 HMG 155 HMG 155 0,02 1,50 0,02 1,50 0,02 1,50 0,02 m/min Vc 301 Vc 244 Vc 188 Vc 94 fz F n fz F n fz F n fz F n mm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm 6,0 0, , , , ,0 0, , , , ,0 0, , , , ,0 0, , , , ,0 0, , , , ,0 0, , , , ,50 Muti-fute cuttes fo supe-finishing of stee up to 52HRC. RS ST MCRO GRAFTE AU COOUR HRC HPC TC CARBE 35
12 RS ST MCRO GRAFTE AU COOUR HRC HPC TC EVOUTON Ba nose en mis fo mou stees, pe-haene stees, cabon stees, aoye stees, stainess stees, nicke aoys, titan aoys, cast ion Rth Roughness Rth = - 2 -b b = 2 Rth(1-Rth) Stee <800 N/mm 2 Stee <1000 N/mm 2 0,060 0,020 ONG vesion HMG 720 & HMG 733 F -15%, n -15% The high chipping esistant cutting eges aow a stabe an efficient wok. HMG HMG ,060 0,020 0,060 0,020 0,060 m/min Vc 360 Vc 293 Vc 225 Vc 113 fz F n fz F n fz F n fz F n mm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm 2,0 0, , , , ,0 0, , , , ,0 0, , , , ,0 0, , , , ,0 0, , , , ,0 0, , , , ,0 0, , , , Stee <1300 N/mm 2 0,060 0,020 Stee 12% C HMG HMG ,060 0,020 0,060 0,020 0,060 m/min Vc 360 Vc 293 Vc 225 Vc 113 fz F n fz F n fz F n fz F n mm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm 2,0 0, , , , ,0 0, , , , ,0 0, , , , ,0 0, , , , ,0 0, , , , ,0 0, , , , ,0 0, , , , ,020 0, CARBE
13 710 Ba nose en mis fo mous machining SMAX MGCo10 EVOUTON f8 a Z 710 HMG ,0 0, ,5 0, ,0 0, ,5 0, ,0 0, ,0 0, ,0 0, ,0 0, ,0 0, ,0 0, Ba nose en mis fo mous machining 1 SMAX MGCo10 f8 a Z 720 HMG ,0 0, ,5 0, ,0 0, ,0 0, ,0 0, ,0 0, ,0 0, ,0 0, RS ST MCRO GRAFTE AU COOUR HRC HPC TC CARBE 37
14 EVOUTON 734 Ba nose en mis fo mous machining SMAX Utafine RS ST MCRO GRAFTE AU COOUR HRC HPC TC 733 f8 Z 734 HMG , , , , , , , , , , , , , , Ba nose en mis fo mous machining 1 a ,1 0, , ,1 0, ,1 1, , ,1 1, ,1 1, ,1 2, ,1 2, , , , , SMAX Utafine f8 Z 733 HMG 38 CARBE
15 Exta ong en mis with tee neck fo eep miing of mou stees, pe-haene stees, cabon stees, aoye stees, stainess stees, nicke aoys, titan aoys, cast ion Stee <800 N/mm 2 Stee <1000 N/mm 2 ONG vesion 105 & 160 F -15%, n -15% HMG 191 HMG 191 HMG HMG 191 HMG 191 HMG ,25 1,0 0,030 0,030 0,060 0,020 m/min Vc 113 Vc 256 Vc 288 Vc 92 Vc 208 Vc 234 fz F n fz F n fz F n fz F n fz F n fz F n mm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm 2,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , Stee <1300 N/mm 2 0,25 1,0 Stee 12% C HMG 191 HMG 191 HMG HMG 191 HMG 191 HMG ,25 1,0 0,030 0,030 0,060 0,020 m/min Vc 70 Vc 160 Vc 180 Vc 35 Vc 80 Vc 90 fz F n fz F n fz F n fz F n fz F n fz F n mm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm 2,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , ,0 0, , , , , , ,25 1,0 0,030 0,030 0,030 0,030 0,060 0,060 0,020 0,020 RS ST MCRO GRAFTE AU COOUR HRC HPC TC EVOUTON CARBE 39
16 RS ST MCRO GRAFTE AU COOUR HRC HPC TC EVOUTON 191 Exta ong cuttes with tee neck fo eep miing e8 SMAX 2, MGCo α β C Z 191 HMG ,5 4,0 0, , ,3 3,8 0, ,1 3,4 0, ,1 1,9 0, , ,7 3,1 0, , ,8 1,7 0, ,5 2,6 0, ,6 1,4 0, ,7 1,7 0, ,2 1,0 0, ,6 0,9 0, ,6 0,5 0, ,6 1,8 0, ,3 1,0 0, ,6 0,5 0, ,7 1,1 0, ,8 0,5 0, ,7 1,2 1, ,8 0,6 1, ,7 1,2 1, α β 2 1 a = 0,02-0,05 40 CARBE
17 190 Exta ong cuttes with tee neck fo eep miing 1 2 α β ,5 4,0 0, , ,3 3,8 0, ,1 3,4 1, ,1 1,9 1, , ,7 3,1 1, , ,8 1,7 1, ,5 2,6 1, ,6 1,4 1, ,7 1,7 2, ,2 1,0 2, ,6 0,9 2, ,6 0,5 2, ,6 1,8 3, ,3 1,0 3, ,6 0,5 3, ,7 1,1 4, ,8 0,5 4, ,7 1,2 5, ,8 0,6 5, ,7 1,2 6, SMAX 2, MGCo10 a = 0,02-0,05 f8 Z 190 HMG α β 2 1 RS ST MCRO GRAFTE AU COOUR HRC HPC TC EVOUTON CARBE 41
18 RS ST MCRO GRAFTE AU COOUR HRC HPC TC EVOUTON 192 Exta ong cuttes with tee neck fo eep miing 1 2 α β ,5 4,0 0, , ,3 3,8 0, ,1 3,4 1, ,1 1,9 1, , ,7 3,1 1, , ,8 1,7 1, ,5 2,6 1, ,6 1,4 1, ,7 1,7 2, ,2 1,0 2, ,6 0,9 2, ,6 0,5 2, ,6 1,8 3, ,3 1,0 3, ,6 0,5 3, ,7 1,1 4, ,8 0,5 4, ,7 1,2 5, ,8 0,6 5, ,7 1,2 6, SMAX 2, MGCo10 a = 0,02-0,05 f8 Z 192 HMG α β CARBE
19 90 Tee cuttes fo eep miing of extusion mous SMAX 3x MGCo10 a/2 1 EVOUTON 1 k10 a/2 λ Z 90 HMG , , , , , , , , , , , Stee <800 N/mm 2 Stee <1000 N/mm 2 Stee <1300 N/mm 2 0,35 0,050 0,35 1,0 1,0 1,0 1,0 1,0 1,0 m/min Vc 45 Vc 66 Vc 43 Vc 54 Vc 33 Vc 45 fz F n fz F n fz F n fz F n fz F n fz F n mm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm mm/z mm/min pm 2,5 0, , , , , , ,0 0, , , , , , ,5 0, , , , , , ,0 0, , , , , , ,5 0, , , , , , ,0 0, , , , , , ,050 0,35 0,050 RS ST MCRO GRAFTE AU COOUR HRC HPC TC CARBE 43
20 RS ST MCRO GRAFTE AU COOUR HRC HPC TC EVOUTON Stee <800 N/mm 2 Goup Wkn N Non aoy stee C C C C Mn Ck Ck Ck101 Aoy stee C NiC CNi NiCMo NiCMo CNiMo C MnC C CMo CMo CMo CV4 Stee <1000 N/mm 2 Goup Wkn N Non aoy stee C C Mn Mn Mn Mn Ck Ck Ck60 Aoy stee NiC NiC CNiMo C C C C CMo CMo CMo CMo CV CAMo CAMo CMo12 Aoy stee C6 fo cutting toos CMo CMo MnCW WV4 HPC stee machining Stee <1000 N/mm 2 Goup Wkn N Aoy stee WCV7 fo cutting toos V MnCV8 Cast ion GG GG GG-20 Stee <1300 N/mm 2 Goup Wkn N Aoy stee NiC CNiMo CNiMo CNiMo CMo CMo CMo CMo CV4 Aoy stee CMnMo7 fo cutting toos X38CMoV X40CMoV X32CMoV X30WCV NiCMoV7 Cast ion GG GG-40 Stee 12% C Goup Wkn N Aoy stee X210C12 fo cutting toos X165CV X96CMoV X155CMo X210CW X165CMoV X165CVMo X50CMoW X3NiCMo X3NiCMoTi X165CCoMo12 Heat-esistant stee X45CSi X10CA X12CNi X12CNiTi X15CMo X22CMoV CARBE
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YIH CHUAN MACHINERY INDUSTRY CO., LTD HEADQUARTERS 40755 No.8, 9 Rd., Taichung Industrial Park, Taichung, Taiwan T e l : +886-4-2359-3351 Fa x : +886-4-2359-0012 E-mail : extron@extroncnc.com th YIH CHUAN
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