Cutting and Turning Tools

Transcription

1 Cuing and Turning Toos

2 Our Company Specia Cuing Toos Circuar- and Thread Miing Toos Cuing and Turning Toos Driven Toohoders for CNC Machining Ceners Driven Toohoders for CNC Turning Machines Mui-Spinde Technoogy Moduar Quick Change Sysem mi and ydrofex Saic Toohoders for CNC Turning Machines igh Performance Precision and Sandard Chucks Terms of Sae and Deivery

3 Tae of Conens Type Page Axia machining Exerna machining Inerna machining Toohoders Insers for Punge-Cuing and Specia Grooves Toohoders Insers for Grooving and Copy urning Toohoders Insers for Punge-Cuing and Specia Grooves Toohoders Unprofied Caride Insers Toohoders Axia Insers Toohoders for exerna machining Insers Toohoders for inerna machining Insers Ø 14 Ø 6-40 Ø 6-40 Ø 35 Ø Toohoders Ø Insers 80 Toohoders wih crosswise inser Ø Insers 80 Axia Cuing Toos wih scaae Cuing-Ø and Fine-adjusmen 81 Inser hoders Insers Funcion and anding Cuing Daa Tae 84 Caride Grades 85 70

4 Inerna Machining Ø 14 Punge-Cuing and Specia Grooves Cuing Daa Page 78 Caride Grades Page 79 Insers see eow 1 D D min. d! Righ hoder - ef inser ef hoder - righ inser Righ-hand version shown Spare par No. righ-hand ef-hand Inser Dmin. Dh8 d 1 Designaion Campingcaw Wrench I 310 R/ 3 /R , I 312 R/ 3 /R , I 316 R/ 3 /R , I 414 R/ 4 /R , I 416 R/ 4 /R , I 420 R/ 4 /R , I 425 R/ 4 /R , I 620 R/ 6 /R , I 625 R/ 6 /R , I 632 R/ 6 /R , I 825 R/ 8 /R , I 832 R/ 8 /R , I 840 R/ 8 /R , Unprofied Caride Insers h Righ-hand version shown Size h righ-hand K10 P25 FKN K10 P25 FKN ef-hand Various forms of inser profies. Oher profies according o DIN or drawing are avaiae on reques. 71

5 r Exerna Machining, Grooving and Copy Turning Cuing Daa Page 78 Caride Grades Page 79 Insers Page The inser is posiioned and camped secure in a precision ground pocke. This aows for high cuing forces as we as machining in axia direcion. In addiion, copy urning is possie Righhand version shown Spare par No. righ-hand ef-hand Designaion Inser 1 Campingcaw Wrench R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ , , Caride Insers Size DE r Size FKN TINA- MATIC DE 42-1-R 04 3,18 0,4 38, DE 42-1-R 08 3,18 0,8 38, DE R 04 3,98 0,4 38, DE R 08 3,98 0,8 38, DE 42-2-R 04 4,76 0,4 38, DE 42-2-R 08 4,76 0,8 38, R 04 6,35 0,4 38, R 08 6,35 0,8 38, = Avaiae on sock. = Avaiae y reques, deivery ime app. 2-3 weeks. - = No avaiae. 72

6 r r Exerna Machining, Grooving and Copy Turning Caride Insers Size DE wih ground chip-reaker 10 r Size FKN TINA- MATIC DE 42-1-R 04 3,18 0,4 38, DE 42-1-R 08 3,18 0,8 38, DE R 04 3,98 0,4 38, DE R 08 3,98 0,8 38, DE 42-2-R 04 4,76 0,4 38, DE 42-2-R 08 4,76 0,8 38, R 04 6,35 0,4 38, R 08 6,35 0,8 38, wih sinered chip-reaker 10 r Size FKN TINA- MATIC DE R 04 3,98 0,4 38, DE 42-2-R 04 4,76 0,4 38, Various forms: Various forms of inser profies, manufacured upon reques, in arge or sma series. Form A Form Form C Form D Form E Form F Form G Form Form K Form Form M Form N 73

7 Exerna Machining Punge-Cuing and Specia Grooves Cuing Daa Page 78 Caride Grades Page 79 Insers see eow 1 Righ-hand version shown 1 Spare par No. righ-hand ef-hand Designaion Inser 1 1 Campingcaw Wrench A 410 R/ 4 R/ 4,0 3, A 412 R/ 4 R/ 4,0 3, A 416 R/ 4 R/ 4,0 3, A 420 R/ 4 R/ 4,0 3, A 425 R/ 4 R/ 4,0 3, A 612 R/ 6 R/ 6,0 4, A 616 R/ 6 R/ 6,0 4, A 620 R/ 6 R/ 6,0 4, A 625 R/ 6 R/ 6,0 4, A 816 R/ 8 R/ 8,0 5, A 820 R/ 8 R/ 8,0 5, A 825 R/ 8 R/ 8,0 5, A 832 R/ 8 R/ 8,0 5, A 1025 R/ 10 R/ 10,0 7, A 1225 R/ 12 R/ 12,0 7, Unprofied Caride Insers h Righ-hand version shown Size h righ-hand K10 P25 FKN K10 P25 FKN ef-hand Various forms of inser profies. Oher profies according o DIN or drawing are avaiae on reques. 74

8 Axia Inerna Machining Ø 6-40 Cuing Daa Page 78 Caride Grades Page 79 Insers see eow 1 D d Righ-hand version shown Spare par No. righ-hand ef-hand Designaion Inser ore Ø min. max. Dh8 d 1 Campingcaw Wrench I 312 R/ Axia I 3 R/ I 420 R/ Axia I 4 R/ I 625 R/ Axia I 6 R/ Unprofied Caride Insers h Righ-hand version shown Size h righ-hand K10 P25 FKN K10 P25 FKN ef-hand Various forms of inser profies. Oher profies according o DIN or drawing are avaiae on reques. 75

9 Axia Inerna Machining Ø 6-40 Direcion of roaion ef-hand Cuing Daa Page 78 Caride Grades Page 79 Insers see eow Righ-hand oder 1 Direcion of roaion righ-hand ef-hand oder 1 Righ-hand version shown Spare par No. righ-hand ef-hand Designaion Inser 1 1 Campingcaw Wrench A 410 R/ 4 R/ 4 3, A 412 R/ 4 R/ 4 3, A 416 R/ 4 R/ 4 3, A 420 R/ 4 R/ 4 3, A 425 R/ 4 R/ 4 3, A 612 R/ 6 R/ 6 4, A 616 R/ 6 R/ 6 4, A 620 R/ 6 R/ 6 4, A 625 R/ 6 R/ 6 4, A 816 R/ 8 R/ 8 5, A 820 R/ 8 R/ 8 5, A 825 R/ 8 R/ 8 5, A 832 R/ 8 R/ 8 5, Unprofied caride insers for axia cearance grooves max D max Righ-hand version shown 1 D min Size 1 max. Dmin. Dmax. Order No. FKN Order No. TINA- MATIC A 4 R 1,5 3, A 4 1,5 3, A 6 R 2,0 3, A 6 2,0 3, A 8 R 2,5 5, A 8 2,5 5,

10 Axia Exerna Machining Ø 35 Cuing Daa Page 78 Caride Grades Page 79 Insers Page 74 Oher sizes for hoders and insers are avaiae on reques D max The inser is posiioned and camped secure in a precision grinded prisma. Thus aows high cuing forces as we as machining in radia direcion. Aso copy, urning is possie D min Righ-hand version shown Spare par No. righ-hand ef-hand Designaion Inser 1 Dmin. Dmax. Campingcaw Wrench R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ , , R/ , , R/ , , R/ , ,

11 Axia Inerna Machining Ø 35 Cuing Daa Page 78 Caride Grades Page 79 Insers Page 74 Oher sizes for hoders and insers are avaiae on reques The inser is posiioned and camped secure in a precision grinded prisma. Thus aows high cuing forces as we as machining in radia direcion. Aso copy, urning is possie. 150 D max D min 1 Righ-hand version shown Spare par No. righ-hand ef-hand Designaion Inser 1 Dmin. Dmax. Campingcaw Wrench R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ DE , , R/ , , R/ , , R/ , , R/ , ,

12 Axia Machining Ø 35 Shank Ø 32 Cuing Daa Page 78 Caride Grades Page 79 Insers Page 74 Oher sizes for hoders and insers are avaiae on reques D D min D max Righ-hand version shown Spare par No. righ-hand ef-hand Designaion Inser D 1 Dmin. Dmax. Campingcaw Wrench R/ DE , R/ DE , R/ DE , R/ DE , Axia Machining Ø 35 Inser Crosswise Cuing Daa Page 78 Caride Grades Page 79 Insers Page 74 Oher sizes for hoders and insers are avaiae on reques D max D min Righ-hand version shown Spare par No. righ-hand ef-hand Designaion Inser 1 Dmin. Dmax. Campingcaw Wrench R/ DE , R/ DE , R/ DE , R/ DE , R/ DE , R/ DE , R/ DE , R/ DE , R/ DE , R/ DE ,

13 r r r Exerna Machining Grooving and Copy Turning Caride Insers size DE r FKN TINA- MATIC DE 42-1-R 04 3,18 0,4 38, DE 42-1-R 08 3,18 0,8 38, DE R 04 3,98 0,4 38, DE R 08 3,98 0,8 38, DE 42-2-R 04 4,76 0,4 38, DE 42-2-R 08 4,76 0,8 38, R 04 6,35 0,4 38, R 08 6,35 0,8 38, Size r Order No. FKN Order No. TINA- MATIC DE 42-1-R 04 3,18 0,4 38, DE 42-1-R 08 3,18 0,8 38, DE R 04 3,98 0,4 38, DE R 08 3,98 0,8 38, DE 42-2-R 04 4,76 0,4 38, DE 42-2-R 08 4,76 0,8 38, R 04 6,35 0,4 38, R 08 6,35 0,8 38, wih ground chip-reaker Size Order No. Order No. 7 wih sinered chip-reaker 10 Size r Order No. FKN Order No. TINA- MATIC DE R 04 3,98 0,4 38, DE 42-2-R 04 4,76 0,4 38, Various forms: Various forms of inser profies, manufacured upon reques, in arge or sma series. Form A Form Form C Form D Form E Form F Form G Form Form K Form Form M Form N 80

14 Axia Cuing Too wih scaae Cuing Diameer and Fine-Adjusmen A Axia-Cuing Toos wihou Inser oders DIN MAS-T 1 2 f6 f max ØD Adjusmen Range Adjusmen Range Adjusmen Range Ø Shank size Inser size 1 2 f6 D max SK 40 A 6R , SK 50 A 6R , T 40 A 6R ,0 DIN f6 f max ØD Adjusmen Range Adjusmen Range Adjusmen Range Ø Shank size Inser size 1 2 f6 D max SK 63 A 6R ,0 Kome AS 1 2 f6 f ØD max Adjusmen Range Adjusmen Range Adjusmen Range Ø Shank size Inser size 1 2 f6 D max AS 50 A 6R , AS 63 A 6R ,0 81

15 Inser oder f6 f6 max Adjusmen Range Adjusmen Range Spare par No. Adjusmen Range Ø Inser size f6 max. Camping caw A 6R , A 6R , orque 0,9 Nm Unprofied Caride Insers h Righhand version shown Size h righ-hand K10 P25 FKN K10 P25 FKN ef-hand A 6R Various forms of inser profies. Oher profies according o DIN or drawing are avaiae on reques. 82

16 Funcion and anding Technica Daa Compee oo, consising of Axia-Cuing-Too 2 inser hoders for cuing range a) ) Advanages This oo makes operaions possie in workpieces, which canno e camped on urning machines. Appicaions Making grooves (DIN- or specia grooves) up o a Cuing deph of max. 4,0 Cuing widh of max. 6 Rough Adjusmen 1. Removing he camping screw 2. Rough adjusmen of he inserhoder over he screening sysem (2,5 ) 3. ow ighen he camping screw Avaiae wih 3-edged inser and corresponding hoder on demand. Fine Adjusmen 1. Fine adjusmen over he fine adjusmen screw 2. Tighen he camping screw Camping screw Fine Adjusmen a 83

17 Cuing Daa for Axia-, Radia- and Profie Toos (Reference Vaues) Radia grooving, Exerna grooving Inerna grooving (Axia grooving) P FKN TINAMATIC P FKN TINAMATIC Feed per Revouion fn (/U) 0,05-0,5 0,05-0,5 0,05-0,5 0,05-0,5 0,05-0,5 0,05-0,5 Maeria o e machined rine () Cuing Speed Vc (m/min.) Cuing Speed Vc (m/min.) Pain Caron See C < 0,25 % C < 0,55 % C < 0,80 % Aoyed See Anneaed Quenched igh Aoyed See Anneaed Quenched Sainess See Ferriic Marens. Auseniic Cas See Unaoyed Aoyed igh Aoyed Maeae Cas Iron Shor Chip ong Chip Cas Iron owsrengh ighsrengh SpheroiicIron Ferriic Peariic Cooper Aoys No Quenched Quenched Auminium Cased Quenched * Feed raes are given for max. Deph of Cu in reaion wih see cuer ody P Cased Caride Grade uncoaed (Mui Grade) 84

18 Caride Grades K Uncoaed universa grade for urning unaoyed grey cas iron, ack hear casings, aoys and non-ferrous meas wih sae machining condiions. igh wear resisance. P Uncoaed universa grade for urning see. Good resisance o herma and mechanica sress wih high wear resisance and edge oughness. FKN Uncoaed grade wih fine grain, specificay for ianium and oher aoys as we as non-ferrous meas. The homogeneous srucure ensures good edge oughness and resisance o wear a high cuing speeds. TINAMATIC Grade wih mui-ayer wear-resisan coaing for dry and high-speed machining. Very high herma and chemica resisance in cominaion wih ong service ife. 85