HFM. Small Diameter Machining High Feed Tool. High Feed Mill. HFM High Feed Mill

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1 High Fee Mi Sma Diamee Machining High Fee Too Sabe machining, high efficiency miing oos Fo sma iamee machining. High Fee / High Efficiency Machining Incease pouciviy hough impove inse she an size, high fee pe ooh, an many cuing eges, fo sma iamee machining. High Spee / High Haness Machining Sabe oo ife hough he combinaion of he einfoce oughness on cone an suiabe gaes of high haness in he aea of high spee an high haness. High efficiency machining High Fee Mi High Fee machining High spee machining high haness machining

2 High Efficiency Miing Too fo Sma Diamee Machining High Fee Mi() The nee fo high fee ooing has gown whie he maeias of mos en o be hae. Sma size ooing is equie fo he eeconic pas an mo manufacues o achieve high pouciviy. Inse Howeve, inceasing pouciviy has been esice ue o he absence of sma size high fee oos fo high haness see. exens he ange of pocess o sma iamee, impoving pouciviy wih moe numbe of eeh, compae o HRM(D). Shank High Heix ange on he cuing ege euces cuing esisance, whie he negaive axia ake ange of hoe euces he conac suface on wokpiece, eucing wea an vibaion an inceasing sabiiy. Impove gaes ensue sabe oo ife. Uafine gain subsae an speciaize coaing aye highy impove anichipping an aniwea. Moua Sma iamee Exension of he ange of cuing pocess Moe numbe of eeh bings high pouciviy Avanages Opimum she of cuing ege Heix ange on cuing ege essen cuing esisance an enabe high fee pocess Reinfoce cuing ege Vaious mixue of gae Anichipping make cuing ha maeia easie Suiabe fo P, M, K, S, H Impove anichipping an aniwea Coe Sysem [ Shank Type ] S 1 1 H R 2 L 1 High Fee Mi Too ype Inscibe S : Shank cice of inse 1:4ype inse Too Dia. 1 : Ø1 Cooan ype No coe : None H : Thuhoe Han R : Righ L : Lef No. of ooh Shank engh 2 : 2eeh S : Sana ype M: Mie ype L : Long ype Shank Dia. 1 : Ø1 [ Moua Type ] M 1 1 H R M6 High Fee Mi Too ype M : Moua Inscibe cice of inse 1:4ype inse Too Dia. 1 : Ø1 Cooan ype No coe : None H : Thuhoe Han R : Righ L : Lef M Dimensions [ Moua Ae ] MAT M1 1 S2 S C 17 Moua Ae M Dimensions M1 Neck engh 1 : 1mm Shank Dia. S2 : Ø2 Neck ype T : Te S : saigh Ao maeia Unmake : See C : Cabie Ao engh 17 : 17mm 2 KORLOY TECHNEWS

3 Feaues Appy heix cuing ege on inse, ow cuing oa an einfoce oughness on cone Incease igiiy wih oube eief ange (11, 13), peven inefeence wih high fee To py he negaive axia ake ange when se up he hoe, incease chipping esisance Too ife is incease wih suiabe C/B an gae fo evey maeia Axia ake ange Hoe Seup To se up he negaive axia ake ange, incease chipping esisance No. of ooh Incease Too ife wih incease fues HRM(D) Ø2 (2 fues) Ø2 (5 fues) Reief ange 11, 13 oube eief ange incease igiiy an peven inefeence Majo cuing ege Appy heix cuing ege Impove shness of pincipe ege Impove oughness of cone ege Appicaion Aea Goo pefomance a machining sma iamee (Ø8~Ø2) wih sma size an she of Appicaion Aea ( & Diamee) Appicaion Aea ( & fz) : 4ype HRM(D) : 6~16ype : 4ype HRM(D) : 6~16ype HRM(D) HRM(D) 13ype 9ype 16ype ype 13ype 9ype ype 6ype.5.5 4ype 4ype Ø8 ~ Ø16 ~ Ø25 ~ Ø32 ~ Ø8 ~ Ø Diamee(Ø) fz(mm/) Usage an Feaues of Chip Beakes Chip Beake Cuing ege Appicaions Feaues MF None C/B Fine finishing Tianium & Incone machining Supe ha maeia machining Low cuing esisance C/B, suiabe fo igh cuing High oughness she, suiabe fo ha ie see cuing 3

4 Pefomance Tes Recommene gaes have been pie accoing o wokpiece Bee pefomance han compeios une high fee ae Wokpiece STD11(HRC4~45) Inse LPM(E)W42 R Recommene gae PC255(1 s ), PC251(2 n ) Cuing spee, vc(mm/min) Compeio B Compeio A High spee machining Veociy 8% an fee ae 1% incease fz(mm/) Wokpiece STD11(Ove HRC6) Inse LPM(E)W42 R Recommene gae PC255(1 s ), PC251(2 n ) Cuing spee, vc(mm/min) Compeio B Compeio C Veociy 25% an fee ae 25% incease fz(mm/) High Heix an avance echnoogy have been pie o ege geomeay. Bee pefomance han compeios une high fee ae Wokpiece KP4M(HRC32), NAK8(HRC43) Inse LPMT42 RMF Recommene gae (1 s ), PC251(2 n ) Cuing spee, vc(mm/min) Compeio A High fee machining Fee ae 13% incease Wokpiece Ti6AL4V(HRC4~45) Inse LPMT42 RMF Recommene gae (1 s ), PC54(2 n ) Cuing spee, vc(mm/min) Compeio A Fee ae 25% incease Compeio B fz(mm/) fz(mm/) New Gaes;PC255 an PC251 ae he 1 s ecommenaion fo high haene Gae PC255 PC251 PC54 Haness Ove HRC45 HRC35~5 HRC2~4 Une HRC37 Ineupe cuing 3 4 High haness machining [ Recommene gaes accoing o ineupion ] P Mi see, P Aoy see Cabon see PC54 P Pehaene see 5 P Aoy oo see PC251 PC255 6 Haness(HRC) Ineupe cuing M Sainess see 2 PC54 3 S HRSA 4 5 Haness(HRC) [ Recommene gaes accoing o veociy ] Cuing spee, vc(m/min) P Mi see, P Aoy see Cabon see PC P Pehaene see PC251 P Aoy oo see M Sainess 18 see PC PC Haness(HRC) 5 Cuing spee, vc(m/min) S HRSA 4 5 Haness(HRC) 4 KORLOY TECHNEWS

5 Pefomance Tes Effecive machining Chip emova ae Q(cm 3 /min) HRMD Ø1 Ø12 Ø16 Ø2 Ø25 Cuing Dia. (Ø) [ Machining cene ] BT4 an une, ecommene BT5 an above, HRM(D) ecommene [ Chip emova ae Q(cm 3 /min) ] Ø8~Ø2, ecommene Ø2 an above, HRM(D) ecommene Recommene Cuing Coniions Recommene chip beake : Fis Secon Wokpiece Wokpiece KOR (KS) USA (AISI) GER (DIN) HB (HRC) Mi see SM2C 12 C22 12~18 Cabon see SM45C 145 C45 2 Gae PC54 () PC54 () vc (m/min) Cuing coniions fz (mm/) ae Chip beake MF None C/B 1~22.5~1. ~.5.7D~.1D 1~2.5~1. ~.5.7D~.1D Aoy see SCM CMo4 27(28) 1~2.5~1. ~.5.7D~.1D KP4M P2 (Impove) (Impove) 3(32) (PC251) 1~18.5~.9 ~.4.7D~.1D NIMAX P21 (Impove) 37(4) (PC251) 1~18.5~.9 ~.4.7D~.1D P Pehaene see CENA1 NAK8 P21 (Impove) P21 (Impove) 37(4) (PC251) 4(43) 1~18.5~.9 ~.4.7D~.1D 1~16.5~.7 ~.4.7D~.1D 1~18.5~.9 ~.4.7D~.1D Aoy oo see STAVAX 42 X3C13 51(52) STD11 STD61 STD11 (Co foging) D2 H13 X155CVMo121 X4CMoV51 (4~5) M Sainess see STS X5CNiMo17122 Une 27 K S Gay cas ion, Ducie cas ion HRSA PC251 () PC251 (PC255) 8~15.3~.6 ~.4.7D~.1D 8~13.3~.55 ~.3.7D~.1D D2 X155CVMo121 63(6) PC255 3~75.3~.5 ~.2.7D~.1D GCD GGG4.3 Tensie Sengh Ove 45Mpa Fe seies Incooy91 N991 (WS ) Ni o Co seies Incone718 N7718 NiC19FeNbMo (WS ) (25~35) (35~45) PC54 () 7~15.5~.7 ~.5.7D~.1D 13~22.6~.8 ~.5.7D~.1D (PC54) (PC54) 3~1.3~.5 ~.3.4D~.7D 2~5.3~.6 ~.3.4D~.7D Tianium Ti6A4V R564 TiA6V4 (4~45) 3~5.4~1. ~.3.7D~.1D 5

6 α α Ramping an Heica cuing Ramping Heica cuing Lmin Hmax Hmax Hmin Hmin Ø Ø Ø Ø α α max max α max α max α Lmin = an α Lmin : Min. incinaion cuing engh α : Max. amping ange : Deph of cu = Too Dia. Ø = Too pah = Hmin, max Hmin(Min iamee, mm) = Hmax(Max iamee, mm) = 2 2 Designaion Too Dia. Deph of cu Max amping ange α( ) Ramping Lmin Max iamee Hmax Heica cuing Max pich Dmax Min iamee Hmin Max pich max S11HR 1.4~ S111HR 11.4~ S112HR 12.4~ S113HR 13.4~ S114HR 14.4~ S115HR 15.4~ S116HR 16.4~ S117HR 17.4~ S118HR 18.4~ S119HR 19.4~ S12HR 2.4~ S121HR 21.4~ S125HR 25.4~ S126HR 26.4~ S13HR 3.4~ S132HR 32.4~ S133HR 33.4~ Ajus fee o une 7% of ecommene cuing coniion when amping & heica cuing In heica amping, max. cuing eph pe 1 heica evouion of cue shou no excee max. cuing eph as pe inse size In amping, max. cuing eph pe 1 amping pocess of cue shou no excee max. eph of cu as pe use inse size 8 KORLOY TECHNEWS

7 Cone R pogamming Cone R pogamming Inse Ov e cu Uncu R.31 R R1.5 LPMW422R LPEW422R Uncu Ove Cu Nose R Max. R1.(Sana) LPMW421R LPEW421R Cone R pogamming Cuing coniions 1. R R(Sana) When using CNC pogam, ovecu & uncu occus on he cone pocessing sie if eneing he coec pogam cone R vaue fo each inse To peven ovecu, you wi nee o compee a CNC pogam consieing he above ovecu Inse High haness maeia machining High haness maeia machining Pas Ove Cu ns ai m Re fo ius a ng mi ne Co am og P Ø8 Ø1~Ø33 TW6SA FTKA184 FTKA1842 Hoe Dia. Wench Scew Ø8~Ø33 Specificaion 422R 421R LPEW 422R 421R LPMW RMF Fine finishing RMF LPMT Configuaion Deph of cu Dimensions PC255 PC251 Usage PC54 Designaion Coae 9

8 S1 (Shank) Ø L Designaion Ø L S 18HR1S ~ HR1M ~ HR1L ~ HR2S ~ HR2M ~ HR2L ~ HR2S ~ HR2M ~ HR2L ~ HR2S ~ HR2M ~ HR2L ~ HR3S ~ HR3M ~ HR3L ~ HR3S ~ HR3M ~ HR3L ~ HR3S ~ HR3M ~ HR3L ~ HR3S ~ HR3M ~ HR3L ~.5.1 Avaiabe Inses Designaion LPMTMF LPMW LPEW Coae Usage PC54 PC251 PC255 LPMT 421RMF Fine finishing 422RMF LPMW 421R High haness maeia machining 422R LPEW 421R High haness maeia machining 422R :Sock iem Pas Specificaion Scew Wench Hoe Dia. Ø8~Ø21 FTKA184 FTKA1842 TW6SA Ø8 Ø1~Ø21 1 KORLOY TECHNEWS Cone aius fo Pogamming Ove Cu Remains

9 S1 (Shank) Ø L Designaion Ø L M S 115HR4S ~ HR4M ~ HR4L ~ HR4S ~ HR4M ~ HR4L ~ HR4S ~ HR4M ~.5.15 L 117HR4L ~ HR4S ~ HR4M ~ HR4L ~ HR4S ~ HR4M ~ HR4L ~ HR4S ~ HR4M ~ HR4L ~ HR5S ~ HR5M ~ HR5L ~ HR5S ~ HR5M ~ HR5L ~.5.27 Ø Ø Avaiabe Inses Designaion LPMTMF LPMW LPEW Coae Usage PC54 PC251 PC255 LPMT 421RMF Fine finishing 422RMF LPMW 421R High haness maeia machining 422R LPEW 421R High haness maeia machining 422R :Sock iem Pas Specificaion Scew Wench Hoe Dia. Ø8~Ø21 FTKA184 FTKA1842 TW6SA Ø8 Ø1~Ø21 Cone aius fo Pogamming Ove Cu 11 Remains

10 M (Moua) M Ø Ø L Designaion Ø Ø L M M 18HRM M6.4~ HRM M6.4~ HRM M6.4~ HRM M6B.4~ HRM M6B.4~ HRM M8.4~ HRM M8.4~ HRM M1.4~ HRM M1.4~ HRM M12.4~ HRM M12.4~ HRM M16.4~ HRM M16.4~ HRM M16.4~.5.18 Avaiabe Inses Designaion LPMTMF LPMW LPEW Coae Usage PC54 PC251 PC255 LPMT LPMW LPEW 421RMF Fine finishing 422RMF 421R High haness maeia machining 422R 421R High haness maeia machining 422R :Sock iem Pas Specificaion Scew Wench Hoe Dia. Ø8~Ø33 FTKA184 FTKA1842 TW6SA Ø8 Ø1~Ø33 12 KORLOY TECHNEWS

11 MAT (See Shank ype) Fig. 1 Fig. 2 Designaion Ø Ø L M Fig MAT M62S1S M6 1 S : Saigh Neck Ae T : Te Neck Ae M6B2S12S M6 1 M6B4S12S M6 1 M82S16S M8 1 M13S2S M1 1 M123S25S M12 1 M1635S32S M16 1 M64S12T M6 2 M665S16T M6 2 M6B65S16T M6 2 M6B8S16T M6 2 M84S16T M8 2 M865S16T M8 2 M88S2T M8 2 M811S25T M8 2 M15S2T M1 2 M17S2T M1 2 M19S25T M1 2 M111S25T M1 2 M113S32T M1 2 M125S25T M12 2 M127S25T M12 2 M129S25T M12 2 M1211S32T M12 2 M12175S4T M12 2 M1655S32T M16 2 M168S32T M16 2 M1612S32T M16 2 M16175S4T M

12 MATC (Cabie Shank ype) Fig. 1 Fig. 1 Designaion Ø Ø L M Fig MAT M63S1SC M6 1 M65S1SC M6 1 M68S1SC M6 1 M6B3S1SC M6 1 M6B5S1SC M6 1 M6B8S1SC M6 1 M88S16SC M8 1 M811S16SC M8 1 M815S16SC M8 1 M81S16SC M8 2 M81S16SC M8 2 M81S16SC M8 2 M19S2SC M1 1 M111S2SC M1 1 M1175S2SC M1 1 M11S2SC M1 2 M11S2SC M1 2 M11S2SC M1 2 M129S25SC M12 1 M1211S25SC M12 1 M12175S25SC M12 1 M1215S25SC M12 2 M1215S25SC M12 2 M1215S25SC M12 2 M169S32SC M16 1 M1612S32SC M16 1 M16175S32SC M16 1 M162S32SC M16 2 M162S32SC M16 2 M162S32SC M KORLOY TECHNEWS