Thread Milling Tool GWF

Transcription

1 Thread Milling Tool GWF Thread milling >Ø20 mm Spiral flued solid carbide ools, some wih face cuer and fron chamfer This offers he following main advanages compared o he convenional mehods of apping and roll form apping: One and he same ool for differen olerances One and he same ool for differen diameers >nominal Ø wih same pich One and he same ool for blind and hrough holes One and he same ool for differen maerials Exac, repeaable hread deph No chip roo remaining in he hread High speed cuing (HSC) possible 68

2 Thread Milling Tool GWF Page Thread engagemens for GWF TOMILL 70 M/MF-GWF SR for meric ISO hread DIN M/MF-GWF SR for meric ISO hread DIN UN-GWF SR for UN hread ANSI B G-GWF SR for Whiworh pipe hread DIN EN ISO 228 and DIN EN (previously DIN 2999) 74 NPT-GWF GS for NPT hread o ANSI B NPTF-GWF GS for NPTF hread o ANSI B M/MF-GWF SR M/MF-GWF XS for exernal hread; for meric ISO hread DIN 13 for seel machining M900 N/mm 2 ensile srengh; for meric ISO hread DIN 13 M/MF-GWF GP for meric ISO hread DIN G-GWF GP for Whiworh pipe hread DIN EN ISO 228 and DIN EN (previously DIN 2999) Thread milling ools ype XAM wih inernal coolan supply wih carbide insers GWF XAM Carbide insers ype XAM for inernal hread M/MF UN G -GWF CUT for Thread milling > Ø CNC programs can be configured on line a hp://p.komegroup.com or can be obained on reques from el.: +49 (0)

3 Thread engagemens for GWF TOMILL SR BT = Drill deph TL = Full hread lengh D1 D TL max BT min Dimension Min. drill deph Thread lengh on ool Max. hread lengh TL+min 0,20 mm 16,00 16, TL+min 0,20 mm 20,00 20, TL+min 0,20 mm 16,00 28,00* TL+min 0,20 mm 25,00 38,00* TL+min 0,20 mm 20,00 38,00* TL+min 0,20 mm 32,00 48,00* * wih axial readjusmen Thread engagemens for GWF TOMILL GP 45 D1 D TL max BT min 45 Dimension Min. drill deph Thread lengh on ool Max. hread lengh TL+1xpich+0,20 mm 25,00 36,00* TL+1xpich+0,20 mm 32,00 45,00* * wih axial readjusmen Thread engagemens for GWF TOMILL GS D1 D 45 TL max BT min For safey reasons BT (boring deph) 0.2 deeper han deepes ool posiion Dimension Dimension BT TL 12,5 18,3 14 1/ /4-14NPT 20,20 18, ,2 11 1/ / /2NPT 24,60 22,10 Dimension Dimension BT TL 12,5 18,3 14 1/ /4-14NPTF 20,20 18, ,2 11 1/ / /2NPTF 24,60 22,10 We reserve he righ o make echnical aleraions 70 Please see noe on page 152

4 M/MF Thread Milling Tool GWF SR For meric ISO hread DIN 13 For hread Ø ( nu) which is smaller han hose shown on his page, please use our MGF or MKG Thread Milling Tools. Tools wih inernal coolan supply Where m 12 and M3, wihou neck recess 6 GWF XAM M/MF-GWF SR wih inernal coolan supply Nu * Z M1 15,0 70,0 16, M1,5 15,0 70,0 16, M1 18,0 80,0 20, M1,5 18,0 80,0 19, M1 24,0 80,0 16, M1,5 24,0 80,0 16, M2 24,0 80,0 16, M1 24,0 90,0 25, M1,5 24,0 90,0 25, M2 24,0 90,0 24, M3 24,0 90,0 27, M1 30,0 92,0 21, M1,5 30,0 92,0 21, M2 30,0 92,0 20, M3 30,0 92,0 21, M1 30,0 105,0 33, M1,5 30,0 105,0 33, M2 30,0 105,0 32, M3 30,0 105,0 33, * = pich in mm 71

5 M/MF Thread Milling Tool GWF SR For meric ISO hread DIN 13 For hread Ø ( nu) which is smaller han hose shown on his page, please use our MGF or MKG Thread Milling Tools. Tools wih laeral flue coolan supply Where m 12 and M3, wihou neck recess M/MF- GWF SR wih laeral flue coolan supply Nu * Z M1 18,0 80,0 20, M1,5 18,0 80,0 19, M1 24,0 90,0 25, M1,5 24,0 90,0 25, M1,5 30,0 105,0 33, M2 30,0 105,0 32, * = pich in mm 72

6 UN Thread Milling Tool GWF SR For UN hread ANSI B1.1 For hread Ø ( nu) which is smaller han hose shown on his page, please use our MGF or MKG Thread Milling Tools. Tools wih inernal coolan supply Where # Ø12, wihou neck recess Nu UN-GWF SR * Z xUN24 15,0 70,0 15, xUN16 18,0 80,0 20, xUN18 18,0 80,0 19, xUN20 18,0 80,0 20, xUN24 18,0 80,0 20, xUN12 24,0 80,0 14, xUN14 24,0 80,0 16, xUN16 24,0 80,0 15, xUN18 24,0 80,0 15, xUN20 24,0 80,0 16, xUN24 24,0 80,0 15, xUN12 24,0 90,0 25, xUN14 24,0 90,0 25, xUN16 24,0 90,0 25, xUN18 24,0 90,0 25, xUN20 24,0 90,0 25, xUN24 24,0 90,0 25, xUN8 30,0 92,0 19, xUN12 30,0 92,0 21, xUN14 30,0 92,0 19, xUN16 30,0 92,0 20, xUN18 30,0 92,0 21, xUN20 30,0 92,0 20, xUN24 30,0 92,0 21, xUN8 30,0 105,0 31, xUN12 30,0 105,0 31, xUN20 30,0 105,0 31, GWF XAM * =.p.i. 73

7 G Thread Milling Tool GWF SR For Whiworh pipe hread DIN EN ISO 228 For hread Ø ( nu) which is smaller han hose shown on his page, please use our MGF or MKG Thread Milling Tools. Tools wih inernal coolan supply G-GWF SR Nu * Z 16 16xG14 G 1/2 80,0 16, xG14 G 1/2 90,0 25, xG14 G 7/8 92,0 19, xG11 G 1 92,0 20, xG14 G 7/8 105,0 32, xG11 G1 105,0 32, * =.p.i. 74

8 NPT/NPTF Thread Milling Tool GWF GS For NPT/NPTF hread ANSI B2.1 Tools wih inernal coolan supply GWF GS chamfering and hread milling wih one ool For hread Ø ( nu) which is smaller han hose shown on his page, please use our MGF Thread Milling Tools. d NPT-GWF GS GWF XAM Nu * d3 Z 12,5 18,3 14 1/ ,0 21, , ,0 22,2 11 1/ /2 92,0 25, , NPTF-GWF GS Nu * d3 Z 12,5 18,3 14 1/ ,0 21, , ,0 22,2 11 1/ /2 92,0 25, , * =.p.i. 75

9 M/MF Thread Milling Tool GWF SR for exernal hread For meric ISO hread DIN 13 Tools wih inernal coolan supply Where # Ø12 wihou neck recess M/MF-GWF SR for exernal hread Nu * Z M1 15,0 70,0 16, M1,5 15,0 70,0 16, M1 18,0 80,0 20, M1,5 18,0 80,0 19, M1 24,0 80,0 16, M1,5 24,0 80,0 16, M2 24,0 80,0 16, M1 24,0 90,0 25, M1,5 24,0 90,0 25, M2 24,0 90,0 24, M1 30,0 92,0 21, M1,5 30,0 92,0 21, M2 30,0 92,0 20, M3 30,0 92,0 21, M1 30,0 105,0 33, M1,5 30,0 105,0 33, M2 30,0 105,0 32, M3 30,0 105,0 33, * = pich in mm 76

10 M/MF Thread Milling Tool GWF XS For meric ISO hread DIN 13 For seel machining > 900 N/mm² For hread Ø ( nu) which is smaller han hose shown on his page, please use our MGF XS Thread Milling Tools. Tools wih inernal coolan supply 6 M/MF-GWF XS TiCN - HE TiCN - HA GWF XAM * Z M1 90,0 25, M1,5 90,0 25, M1,5 105,0 33, M2 105,0 32, M3 105,0 33, * = pich in mm 77

11 M/MF Thread Milling Tool GWF GP For meric ISO hread DIN 13 Tools wih inernal coolan supply.1 d3 45 M/MF-GWF GP Nu * d3 Z M1 24,0 90,0 24, , M1,5 24,0 90,0 24, , M2 24,0 90,0 22, , M1 30,0 105,0 32, , M1,5 30,0 105,0 31, , M2 30,0 105,0 30, , M3 30,0 105,0 30, , * = pich in mm G Thread Milling Tool GWF GP For Whiworh pipe hread DIN EN ISO 228 GWF GP spo facing, chamfering and hread milling wih one ool Tools wih inernal coolan supply.1 d3 45 G-GWF GP Nu * d3 Z 16 25xG14 G 1/2 90,0 23, , xG14 G 7/8 105,0 30, , xG11 G 1 105,0 30, , * =.p.i. 78

12 GWF TOMILL Thread Milling Tool GWF TOMILL Thread Milling Tool TOMILL SR For manufacuring larger hread diameers under he 2/3 principle, JEL offers he GWF TOMILL wihou profile correcion on he ool. GWF TOMILL SR Thread milling down o he boom of he hole GWF TOMILL GP Using his ool reduces machining ime enormously. Spo facing, chamfering and hread milling wih a single ool. TOMILL GP Machining sequence Circular spo face milling Circular chamfering Thread milling GWF TOMILL GS GWF TOMILL GS Spo facing and hread milling in one se-up. For NPT and NPTF hreads. 79

13 Thread Milling Tool wih inernal coolan supply wih carbide insers Tool holder wih inernal coolan supply l Holder size code no. Dimensions d 2 d 1 l l 1 l 2 l 3 Appropriae inser size ,00 16,0 11,0 48,0 22,0 70, ,00 20,0 16,0 50,0 32,0 82,0 16.T ,10 25,0 22,0 56,0 44,0 100, ,30 25,0 27,0 60,0 54,0 114, XAM T3 l lz uncoaed TiN uncoaed TiN s Inser size lxs (mm) Appropriae holder Lower milling limi for inernal hread Meric ISO hread DIN 13 pich (No. of milling eeh) z lz z lz T3 10 3, , mm 22 mm 5/8 7/8 G 3/8 G 1/2 1,00 9 9, , ,25 7 8, ,50 5 7, , , , ,50 3,00 American UN hread pich (No. of milling eeh) , , , , , Whiworh pipe hread * DIN EN ISO 228 pich (No. of milling eeh) American NPT hread pich (No. of milling eeh) , , , /2 American NPTF hread pich (No. of milling eeh) , /2 * For Whiworh pipe hread he inser can be used boh for inernal and for exernal hread. 80

14 Carbide insers Type XAM for inernal hread l lz s XAM l lz uncoaed TiN uncoaed TiN s Inser size lxs (mm) Appropriae holder Lower milling limi for inernal hread Meric ISO hread DIN 13 pich (No. of milling eeh) z lz z lz x4,76 27x6, mm 36 mm 1.1/8 1.1/2 G 1 G 1.1/8 1, , ,25 1, , , , , , ,50 American UN hread pich (No. of milling eeh) 3, , , , , Whiworh pipe hread * DIN EN ISO 228 pich (No. of milling eeh) American NPT hread pich (No. of milling eeh) , , ,95 American NPTF hread pich (No. of milling eeh) 11 1/ , , / ,29 6 GWF XAM 81

15 JEL Thread Milling Tools TOMILL CUT - for Thread milling > Ø 20 Advanages: - 5 basic holders wih 7 hread milling heads for pich 1,0-6,0mm, as well as UN22-UN4 T.P.I and G 14-G 11 T.P.I - For meric- and meric fine ISO hreads from M20x1, as well as 13/16 and G 1/2 - Thread lenghs up o 96mm can be produced - CNC programs can be configured online GWF CUT H - Holder GWF CUT K - Thread milling head Aricle Z Größe 1 GWF CUT H 16x GWF CUT H 16x M4x20 DIN Größe 2 GWF CUT H 20x GWF CUT H 20x GWF CUT H 25x Supply includes: Holder wih screw Size screw M5x25 DIN 7991 Größe GWF CUT K M1,0-2,0 GWF CUT K M1,5-2,5 TiAlN H16 UN24-UN TiAlN H16 UN18-UN10 GWF CUT K M1,0-2,0 GWF CUT K M3,0-4,0 TiAlN H20 UN24-UN GWF CUT K M5,0-6,0 M8x35 DIN 7991 Aricle TiAlN H25 UN5-UN4 Aricle TiAlN H20 UN8-UN6 Aricle GWF CUT K G14 TiAlN H16 Aricle GWF CUT K G11 TiAlN H16 nu 20 mm 13/16-20UNEF G1/2 24 mm 1-8UNC 48 mm 1-3/4-5UNC CNC programs can be configured on line a hp://p.komegroup.com or can be obained on reques from el.: +49 (0)

16 JEL Thread Milling Cuer TOMILL CUT KF for 90 -chamfering and deburring Carbide chamfer head, TiAlN coaed: 90 -chamfering of he bore op as well as he bore exi. Deburring of workpiece edges. Chamfer heads wih oher angle (combinaions) are available on reques. GWF CUT H - Holder Aricle Z GWF CUT H 16x Size M4x GWF CUT H 16x80 DIN GWF CUT H 20x Size GWF CUT H 20x Size screw M5x25 DIN 799 Size GWF CUT H 25x M8x35 DIN 7991 GWF CUT KF - Chamfering head Aricle GWF CUT KF D16-45 /45 TiAlN H GWF CUT KF D20-45 /45 TiAlN H GWF CUT KF D34-45 /45 TiAlN H25 bore 16,5 20,5 34,5 Supply includes: Holder wih screw W1 GWF CUT KF Angles and infeeds W2 D T D T W1 W2 16 1, , ) 3, ) Cylindrical connecion 6 JEL Thread Milling Cuer TOMILL CUT KE for grooving Grooving heads in various designs are available on reques. Solid carbide or PCD ipped. T Examples of possible designs: B T GWF XAM D GWF CUT H - Holder GWF CUT KE max. infeeds Aricle Size Z D max B max T screw max GWF CUT H 16x Größe M4x GWF CUT H 16x80 DIN GWF CUT H 20x Größe GWF CUT H 20x M5x25 DIN 799 Größe GWF CUT H 25x M8x35 DIN 7991 bore 16 4,5 1,4 16,5 20 5,5 2,4 20,5 34 1) 9,5 3,5 34,5 Supply includes: Holder wih screw 1) Cylindrical connecion 83