Tools for Aluminum. New Expanded Offering. ISO 9001 Certified
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- Ferdinand Campbell
- 5 years ago
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1 Tools for Aluminum New Expanded Offering ISO 9001 Certified
2 S-CAB HIGH PEFOMANCE END MILLS The original, symmetrical flute design features an engineered flute form that provides high performance results through a full range of machining conditions. These tools are designed for aggressive aluminum, non-ferrous, and non-metallic machining requiring a high level of material removal. Engineered Flute Design Effective chip removal at high feed rates Lower cutting forces than comparable products Improved balance at high spindle speeds Improved workpiece finish through better balance More effective plunging vs. conventional designs Circular Land Increased control at various speed and feed levels educed chatter Various each, Neck and End Options Available Ball End design for complex workpieces Necked design with blended diameter transitions provide clearance to reach Short flutes for maximum rigidity Axial slotting up to 1xD Series 43 Metric Expanded Tools Available with Polished Polished flutes maximize chip evacuation and enhance finish allowing for higher feed rates Less built up edge due to lower co-efficient of friction Aluminum S-CAB END MILLS FO ALUMINUM, NON-FEOUS & NON-METALLIC MATEIALS VALUE AT THE SPINDLE ENHANCED PODUCTIVITY ESULTING FOM A SUPEIO FLUTE DESIGN THAT MANAGES THE SIZE AND VOLUME OF CHIPS PODUCED DUING AGGESSIVE MACHINING.
3 Maximum PM Capability esults of Independent Lab Balance Analysis Testing per the ISO G2.5 Tolerance ½ Tools Equal Flute s and s Available with TiB 2 Coating (Titanium Diboride). KSPT S-Carb Series 43 Design 2 Flute Aluminum Design This ceramic based coating ensures a smooth surface and a low affinity to cold welding or edge build-up, which makes it optimal for aluminum and copper applications. It has high toughness and high hardness. Microhardness: 4000 HV Oxidation Temperature: 850 C / 1562 F Coefficient of Friction: 0.45 Thickness: 1-2 Microns (based on tool diameter) S-CAB HIGH PEFOMANCE END MILLS AE IDEAL FO CYCLE TIME EDUCTION IN TAGET APPLICATIONS SUCH AS: Aerospace Structure components Mold & Die Non-ferrous mold cavities Automotive/Motorbike Performance aluminum wheels Non-ferrous housings, transmissions, manifolds, electronic pumps Firearms Aluminum components Semiconductor Aluminum vacuum chambers SLOTTING CAPABILITY: 3-FLUTE END MILLS MAXIMUM FEED ATE ACHIEVED AT 100% SPINDLE LOAD ON A 30 HP VETICAL MILL IN ,000 PM.500 DEEP SLOT.500 DIAMETE TOOL ate in Inches Per Minute Tool Competitor 1 Competitor 2 Competitor 3 Competitor 4 Competitor 5 KSPT S-Carb Series 43
4 TOLEANCES (inch) DIAMETE 1/8-3/ / h6 1/4-3/ / h6 1/2-5/ / h6 3/ / h6 SEIES 47 1/8 3/8 1-1/2 1/ /16 9/16 2 3/ /4 3/4 2-1/2 1/ /16 13/16 2-1/2 5/ / /2 3/ /2 1-1/4 3-1/4 1/ /8 1-5/8 3-3/4 5/ /4 1-5/8 4 3/ / Square Straight egular Series 47, 47L Fractional TOLEANCES (inch) DIAMETE 1/4-3/ / h6 1/2-5/ / h6 3/ / h6 Long each Neck ight Spiral POS Positive ake SEIES 47L each 1/4 3/8 4 1/4 2-1/ /8 1/2 4 3/8 2-1/ /2 5/8 6 1/2 2-1/ /2 5/8 6 1/2 3-3/ /8 3/4 6 5/8 2-3/ /8 3/4 6 5/8 3-3/ / /4 2-1/ / /4 3-3/
5 TOLEANCES (inch) DIAMETE BALL ADIUS 1/8-3/ / h / /4-3/ / h / /2-5/ / h / / / h / SEIES 47B Ball Straight egular Long each Neck 1/8 3/8 1-1/2 1/ /16 9/16 2 3/ /4 3/4 2-1/2 1/ /16 13/16 2-1/2 5/ / /2 3/ /2 1-1/4 3-1/4 1/ /8 1-5/8 3-3/4 5/ /4 1-5/8 4 3/ / Series 47B, 47LB Fractional ight Spiral POS Positive ake TOLEANCES (inch) DIAMETE BALL ADIUS 1/4-3/ / h / /2-5/ / h / / / h / SEIES 47LB each 1/4 3/8 4 1/4 2-1/ /8 1/2 4 3/8 2-1/ /2 5/8 6 1/2 2-1/ /2 5/8 6 1/2 3-3/ /8 3/4 6 5/8 3-3/ /8 3/4 6 5/8 2-3/ / /4 2-1/ / /4 3-3/
6 TOLEANCES (mm) DIAMETE 3 +0,000 / 0,006 h ,000 / 0,008 h ,000 / 0,009 h ,000 / 0,011 h ,000 / 0,013 h6 SEIES 47M Series 47M, 47ML Metric 3,0 8,0 38,0 3, ,0 11,0 50,0 4, ,0 13,0 50,0 5, ,0 13,0 57,0 6, ,0 19,0 63,0 8, ,0 22,0 72,0 10, ,0 26,0 83,0 12, ,0 26,0 83,0 14, ,0 32,0 92,0 16, ,0 38,0 104,0 20, ,0 44,0 104,0 25, TOLEANCES (mm) DIAMETE 6 +0,000 / 0,008 h ,000 / 0,009 h ,000 / 0,011 h ,000 / 0,013 h6 Square Straight egular Long each Neck ight Spiral POS Positive ake SEIES 47ML each 6,0 10,0 100,0 6,0 54, ,0 12,0 100,0 8,0 54, ,0 12,0 100,0 10,0 54, ,0 16,0 150,0 12,0 80, ,0 20,0 150,0 16,0 80, ,0 25,0 150,0 20,0 80,
7 TOLEANCES (mm) DIAMETE BALL ADIUS 3 +0,000 / 0,006 h6 +0,0127 / -0, ,000 / 0,008 h6 +0,0127 / -0, ,000 / 0,009 h6 +0,0127 / -0, ,000 / 0,011 h6 +0,0127 / -0, ,000 / 0,013 h6 +0,0127 / -0,0127 SEIES 47MB Ball Straight egular Long each Neck 3,0 8,0 38,0 3, ,0 11,0 50,0 4, ,0 13,0 50,0 5, ,0 13,0 57,0 6, ,0 19,0 63,0 8, ,0 22,0 72,0 10, ,0 26,0 83,0 12, ,0 26,0 83,0 14, ,0 32,0 92,0 16, ,0 38,0 104,0 20, ,0 44,0 104,0 25, Series 47MB, 47MLB Metric ight Spiral POS Positive ake TOLEANCES (mm) DIAMETE BALL ADIUS 6 +0,000 / 0,008 h6 +0,0127 / -0, ,000 / 0,009 h6 +0,0127 / -0, ,000 / 0,011 h6 +0,0127 / -0, ,000 / 0,013 h6 +0,0127 / -0, SEIES 47MLB each 6,0 10,0 100,0 6,0 54, ,0 12,0 100,0 8,0 54, ,0 12,0 100,0 10,0 54, ,0 16,0 150,0 12,0 80, ,0 20,0 150,0 16,0 80, ,0 25,0 150,0 20,0 80,
8 TOLEANCES (inch) DIAMETE 1/8-3/ / h6 38 1/4-3/ / h6 1/2-5/ / h6 3/ / h6 SEIES 43 Series 43 Fractional 1/8 3/8 1-1/2 1/ /16 5/16 2-1/2 3/ /16 9/16 2 3/ /16 3/4 2-1/2 3/ /4 3/8 2 1/ /4 1/2 2-1/2 1/ /4 3/4 2-1/2 1/ / / /4 1-1/4 3-1/2 1/ /4 1-3/4 4 1/ /16 7/16 2 5/ /16 5/8 2-1/2 5/ /16 1-1/4 4 5/ /8 1/2 2 3/ / /2 3/ /8 1-1/4 3-1/2 3/ /8 1-1/2 3-1/2 3/ / / /2 5/8 2-1/2 1/ / / /2 1-1/4 3-1/4 1/ /2 1-5/8 4 1/ /2 2-1/2 5 1/ / / /2 3-1/8 6 1/ /8 3/4 3 5/ /8 1-5/8 3-3/4 5/ /8 2-1/8 4 5/ /8 2-1/2 5 5/ /8 3-1/4 6 5/ /8 3-3/4 6 5/ / / /4 1-5/8 4 3/ /4 2-1/4 5 3/ /4 3-1/4 6 3/ / / / / / Square Straight Stub, egular, Long, Extra Long ight Spiral POS Positive ake 3 8
9 TOLEANCES (inch) DIAMETE 1/8-3/ / h6 1/4-3/ / h6 1/2-5/ / h6 3/ / h6 CONE ADIUS TOLEANCE (inch) = / SEIES 43C Straight Stub, egular, Long ight Spiral POS Positive ake 3 adius 1/8 3/8 1-1/2 1/ /16 9/16 2 3/ /4 3/8 2-1/2 1/ /4 3/8 2-1/2 1/ /4 3/8 2-1/2 1/ /4 3/8 2-1/2 1/ /4 3/4 2-1/2 1/ /4 3/4 2-1/2 1/ /4 3/4 2-1/2 1/ /4 3/4 2-1/2 1/ / / / / / / / / /16 5/8 2-1/2 5/ /8 1/2 3 3/ /8 1/2 3 3/ /8 1/2 3 3/ /8 1/2 3 3/ /8 1/2 3 3/ / /2 3/ / /2 3/ / /2 3/ / / / / /8 1-1/2 4 3/ /8 1-1/2 4 3/ /8 1-1/2 4 3/ /8 1-1/2 4 3/ /8 1-1/2 4 3/ /2 5/8 3 1/ /2 5/8 3 1/ /2 5/8 3 1/ /2 5/8 3 1/ /2 5/8 3 1/ /2 5/8 3 1/ / / / / / / / / (continued on next page) Series 43C Fractional 9
10 TOLEANCES (inch) DIAMETE 1/8-3/ / h6 1/4-3/ / h6 1/2-5/ / h6 3/ / h6 38 CONE ADIUS TOLEANCE (inch) = / SEIES 43C (CONTINUED) Series 43C Fractional adius 1/ / / / /2 1-1/4 3 1/ /2 1-1/4 3-1/4 1/ /2 1-1/4 3-1/4 1/ /2 1-1/4 3-1/4 1/ /2 1-1/4 3-1/4 1/ /2 1-1/4 3-1/4 1/ /2 1-5/8 4 1/ /2 1-5/8 4 1/ /2 1-5/8 4 1/ /2 1-5/8 4 1/ /2 1-5/8 4 1/ /2 1-5/8 4 1/ / / / / / / / / / / / / /8 3/4 3-1/2 5/ /8 3/4 3-1/2 5/ /8 3/4 3-1/2 5/ /8 3/4 3-1/2 5/ /8 1-5/8 3-3/4 5/ /8 1-5/8 3-3/4 5/ /8 1-5/8 3-3/4 5/ /8 1-5/8 3-3/4 5/ / / / / / / / / / / / / /4 1-5/8 4 3/ /4 1-5/8 4 3/ /4 1-5/8 4 3/ /4 1-5/8 4 3/ /4 1-5/8 4 3/ /4 1-5/8 4 3/ (continued on next page) Straight Stub, egular, Long ight Spiral POS Positive ake
11 TOLEANCES (inch) DIAMETE 1/8-3/ / h6 1/4-3/ / h6 1/2-5/ / h6 3/ / h6 CONE ADIUS TOLEANCE (inch) = / SEIES 43C (CONTINUED) Straight Stub, egular, Long ight Spiral POS Positive ake 3 adius 3/4 2-1/4 5 3/ /4 2-1/4 5 3/ /4 2-1/4 5 3/ /4 2-1/4 5 3/ /4 2-1/4 5 3/ /4 2-1/4 5 3/ / / / / / / / / / / / / / / / / Series 43C Fractional 11
12 TOLEANCES (inch) DIAMETE 1/8-3/ / h6 1/4-3/ / h6 1/2-5/ / h6 3/ / h6 SEIES 43L Series 43L Fractional each 1/8 5/32 3 1/8 1/ /8 5/32 3 1/8 3/ /16 7/32 3 3/16 1/ /16 7/32 3 3/16 3/ /4 3/8 4 1/4 3/ /4 3/8 4 1/4 1-1/ /4 3/8 4 1/4 2-1/ /16 7/16 4 5/16 1-1/ /16 7/16 4 5/16 2-1/ /8 1/2 4 3/8 1-1/ /8 1/2 4 3/8 2-1/ /2 5/8 4 1/2 1-3/ /2 5/8 6 1/2 2-1/ /2 5/8 6 1/2 3-3/ /2 5/8 6 1/2 4-1/ /8 3/4 4 5/8 1-3/ /8 3/4 4 5/8 2-3/ /8 3/4 6 5/8 3-3/ /8 3/4 6 5/8 4-3/ / /4 1-3/ / /4 2-3/ / /4 3-3/ / /4 4-3/ / / / / / / Square Straight Long each Neck ight Spiral POS Positive ake
13 TOLEANCES (inch) DIAMETE 1/8-3/ / h6 1/4-3/ / h6 1/2-5/ / h6 3/ / h6 CONE ADIUS TOLEANCE (inch) = / SEIES 43LC Straight Long each Neck ight Spiral POS Positive ake 3 each adius 1/8 5/32 3 1/8 1/ /16 7/32 3 3/16 1/ /4 3/8 2-1/2 1/4 3/ /4 3/8 2-1/2 1/4 3/ /4 3/8 4 1/4 3/ /4 3/8 4 1/4 3/ /4 3/8 4 1/4 1-1/ /4 3/8 4 1/4 1-1/ /4 3/8 4 1/4 2-1/ /4 3/8 4 1/4 2-1/ /16 7/16 4 5/16 1-1/ /16 7/16 4 5/16 2-1/ /8 1/2 3 3/8 1-1/ /8 1/2 3 3/8 1-1/ /8 1/2 4 3/8 1-1/ /8 1/2 4 3/8 1-1/ /8 1/2 4 3/8 2-1/ /8 1/2 4 3/8 2-1/ /2 5/8 3 1/2 1-3/ /2 5/8 4 1/2 1-3/ /2 5/8 4 1/2 1-3/ /2 5/8 4 1/2 1-3/ /2 5/8 4 1/2 1-3/ /2 5/8 4 1/2 2-1/ /2 5/8 6 1/2 2-1/ /2 5/8 6 1/2 2-1/ /2 5/8 6 1/2 2-1/ /2 5/8 6 1/2 2-1/ /2 5/8 6 1/2 3-3/ /2 5/8 6 1/2 3-3/ /2 5/8 6 1/2 3-3/ /2 5/8 6 1/2 3-3/ /8 3/4 4 5/8 1-3/ /8 3/4 4 5/8 1-3/ /8 3/4 4 5/8 1-3/ /8 3/4 4 5/8 1-3/ (continued on next page) Series 43LC Fractional 13
14 TOLEANCES (inch) DIAMETE 1/8-3/ / h6 1/4-3/ / h6 1/2-5/ / h6 3/ / h6 38 CONE ADIUS TOLEANCE (inch) = / SEIES 43LC (CONTINUED) Series 43LC Fractional each adius 5/8 3/4 4 5/8 2-3/ /8 3/4 4 5/8 2-3/ /8 3/4 4 5/8 2-3/ /8 3/4 4 5/8 2-3/ /8 3/4 6 5/8 3-3/ /8 3/4 6 5/8 3-3/ /8 3/4 6 5/8 3-3/ /8 3/4 6 5/8 3-3/ / /4 1-3/ / /4 1-3/ / /4 1-3/ / /4 1-3/ / / / / / /4 2-3/ / /4 2-3/ / /4 2-3/ / /4 2-3/ / /4 3-3/ / /4 3-3/ / /4 3-3/ / /4 3-3/ / / / / / / / / / / / / / / / / / / / / / / / / Straight Long each Neck ight Spiral POS Positive ake
15 TOLEANCES (inch) DIAMETE 1/4-3/ / h6 1/2-5/ / h6 3/ / h6 CONE ADIUS TOLEANCE (inch) = / SEIES 43EC Straight Long each Neck ight Spiral POS Positive ake each adius 1/4 3/8 3 1/4 1-1/ /4 3/8 3 1/4 1-1/ /8 1/2 4 3/8 2-1/ /8 1/2 4 3/8 2-1/ /2 5/8 5 1/2 3-3/ /2 5/8 6 1/2 4-1/ /2 5/8 6 1/2 4-1/ /2 5/8 6 1/2 4-1/ /2 5/8 6 1/2 4-1/ /2 5/8 6 1/2 4-1/ / /4 3-3/ / /4 3-3/ / / / / / / / / / / / / Series 43EC Fractional
16 TOLEANCES (inch) DIAMETE BALL ADIUS 38 1/4-3/ / h / /2-5/ / h / / / h / SEIES 43B Series 43B Fractional 1/4 3/8 2 1/ /4 3/4 2-1/2 1/ / / /8 1/2 2 3/ / /2 3/ /8 1-1/2 3-1/2 3/ /2 5/8 2-1/2 1/ / / /2 1-1/4 3 1/ /2 1-5/8 4 1/ / / /8 3/4 3 5/ /8 1-5/8 4 5/ / / /4 1-5/8 4 3/ /4 2-1/4 5 3/ / / Ball Straight Stub, egular, Long ight Spiral POS Positive ake
17 TOLEANCES (inch) DIAMETE BALL ADIUS 1/4-3/ / h / /2-5/ / h / / / h / SEIES 43LB Ball Straight Long each Neck ight Spiral POS each 1/4 3/8 2-1/2 1/4 3/ /8 1/2 3 3/8 1-1/ /2 5/8 3 1/2 1-3/ /2 5/8 4 1/2 2-1/ /8 3/4 4 5/8 1-5/ / / / / / / Series 43LB, 43EB Fractional Positive ake TOLEANCES (inch) DIAMETE BALL ADIUS 1/4-3/ / h / /2-5/ / h / / / h / SEIES 43EB each 1/4 3/8 3 1/4 1-1/ /8 1/2 4 3/8 2-1/ /2 5/8 5 1/2 3-3/ /2 5/8 6 1/2 4-1/ /8 3/4 6 5/8 3-3/ / /4 3-3/ / /
18 TOLEANCES (mm) DIAMETE 6 +0,000 / 0,008 h ,000 / 0,009 h ,000 / 0,011 h ,000 / 0,013 h6 SEIES 43M 6,0 13,0 57,0 6, ,0 13,0 72,0 6, ,0 19,0 63,0 8, ,0 22,0 72,0 10, ,0 26,0 83,0 12, ,0 32,0 92,0 16, ,0 38,0 104,0 20, ,0 50,0 125,0 25, Square Straight egular Series 43M, 43ML Metric SEIES 43ML each 6,0 10,0 75,0 6,0 20, ,0 12,0 75,0 8,0 25, ,0 14,0 100,0 10,0 35, ,0 16,0 100,0 12,0 40, ,0 20,0 125,0 16,0 50, ,0 25,0 150,0 20,0 65, Long each Neck ight Spiral POS Positive ake
19 TOLEANCES (mm) DIAMETE 6 +0,000 / 0,008 h ,000 / 0,009 h ,000 / 0,011 h ,000 / 0,013 h6 CONE ADIUS TOLEANCE (mm) = +0,00 / 0,05 SEIES 43MC Straight egular Long each Neck POS adius 6,0 13,0 57,0 6,0 1, ,0 26,0 83,0 12,0 1, ,0 26,0 83,0 12,0 2, ,0 26,0 83,0 12,0 2, ,0 26,0 83,0 12,0 3, ,0 32,0 92,0 16,0 1, ,0 32,0 92,0 16,0 2, ,0 32,0 92,0 16,0 2, ,0 32,0 92,0 16,0 3, ,0 38,0 104,0 20,0 2, ,0 38,0 104,0 20,0 2, ,0 38,0 104,0 20,0 3, Series 43MC, 43MLC Metric Positive ake 3 SEIES 43MLC 38 each adius 6,0 10,0 63,0 6,0 20,0 0, ,0 10,0 63,0 6,0 20,0 1, ,0 13,0 72,0 6,0 30,0 0, ,0 13,0 72,0 6,0 30,0 1, ,0 12,0 75,0 8,0 25,0 0, ,0 12,0 75,0 8,0 25,0 0, ,0 12,0 75,0 8,0 25,0 1, ,0 12,0 75,0 8,0 25,0 1, ,0 14,0 100,0 10,0 35,0 0, ,0 14,0 100,0 10,0 35,0 0, ,0 14,0 100,0 10,0 35,0 1, ,0 14,0 100,0 10,0 35,0 1, ,0 16,0 100,0 12,0 40,0 0, ,0 16,0 100,0 12,0 40,0 1, ,0 16,0 100,0 12,0 40,0 1, ,0 16,0 100,0 12,0 40,0 2, ,0 16,0 100,0 12,0 40,0 2, ,0 16,0 100,0 12,0 40,0 3, ,0 16,0 100,0 12,0 40,0 4, ,0 20,0 125,0 16,0 50,0 2, ,0 20,0 125,0 16,0 50,0 2, ,0 20,0 125,0 16,0 50,0 3, ,0 20,0 125,0 16,0 50,0 4, ,0 25,0 150,0 20,0 65,0 2, ,0 25,0 150,0 20,0 65,0 2, ,0 25,0 150,0 20,0 65,0 3, ,0 25,0 150,0 20,0 65,0 4,
20 38 TOLEANCES (mm) DIAMETE 3 +0,000 / 0,006 h ,000 / 0,008 h ,000 / 0,009 h ,000 / 0,011 h ,000 / 0,013 h6 38 SEIES 43M Series 43M Metric each Polished Flute 3,0 8,0 52,0 6, ,0 11,0 55,0 6, ,0 13,0 57,0 6, ,0 24,0 75,0 6, ,0 32,0 75,0 8, ,0 40,0 100,0 10, ,0 48,0 100,0 12, ,0 30,0 89,0 14, ,0 18,0 125,0 14,0 45, ,0 64,0 125,0 16, ,0 80,0 150,0 20, Square Common Straight egular, Long each Neck ight Spiral POS Positive ake
21 TOLEANCES (mm) DIAMETE 6 +0,000 / 0,008 h ,000 / 0,009 h ,000 / 0,011 h ,000 / 0,013 h6 CONE ADIUS TOLEANCE (mm) = +0,00 / 0,05 38 SEIES 43MC Straight egular, Long ight Spiral POS Positive ake 3 adius Polished Flute 6,0 13,0 57,0 6,0 0, ,0 13,0 57,0 6,0 1, ,0 13,0 72,0 6,0 0, ,0 13,0 72,0 6,0 1, ,0 24,0 75,0 6,0 0, ,0 24,0 75,0 6,0 1, ,0 19,0 63,0 8,0 0, ,0 19,0 63,0 8,0 0, ,0 19,0 63,0 8,0 1, ,0 19,0 63,0 8,0 1, ,0 32,0 75,0 8,0 0, ,0 32,0 75,0 8,0 1, ,0 32,0 75,0 8,0 1, ,0 32,0 75,0 8,0 2, ,0 22,0 72,0 10,0 0, ,0 22,0 72,0 10,0 0, ,0 22,0 72,0 10,0 1, ,0 22,0 72,0 10,0 1, ,0 40,0 100,0 10,0 0, ,0 40,0 100,0 10,0 1, ,0 40,0 100,0 10,0 1, ,0 40,0 100,0 10,0 2, ,0 48,0 100,0 12,0 0, ,0 48,0 100,0 12,0 1, ,0 48,0 100,0 12,0 1, ,0 48,0 100,0 12,0 2, ,0 48,0 100,0 12,0 2, ,0 48,0 100,0 12,0 3, ,0 30,0 89,0 14,0 1, ,0 30,0 89,0 14,0 2, ,0 30,0 89,0 14,0 3, ,0 32,0 92,0 16,0 4, ,0 64,0 125,0 16,0 0, ,0 64,0 125,0 16,0 1, ,0 64,0 125,0 16,0 1, ,0 64,0 125,0 16,0 2, ,0 64,0 125,0 16,0 2, ,0 64,0 125,0 16,0 3, ,0 64,0 125,0 16,0 4, ,0 38,0 104,0 20,0 4, ,0 80,0 150,0 20,0 0, ,0 80,0 150,0 20,0 1, ,0 80,0 150,0 20,0 1, ,0 80,0 150,0 20,0 2, ,0 80,0 150,0 20,0 2, ,0 80,0 150,0 20,0 3, ,0 80,0 150,0 20,0 4, Series 43MC Metric 21
22 TOLEANCES (mm) DIAMETE ,000 / 0,009 h ,000 / 0,011 h ,000 / 0,013 h6 38 CONE ADIUS TOLEANCE (mm) = +0,00 / 0,05 SEIES 43MLC Aero adius ange Series 43MLC Metric each adius Polished Flute 8,0 12,0 75,0 8,0 25,0 0, ,0 12,0 75,0 8,0 25,0 1, ,0 12,0 75,0 8,0 25,0 1, ,0 14,0 100,0 10,0 35,0 0, ,0 14,0 100,0 10,0 35,0 1, ,0 14,0 100,0 10,0 35,0 1, ,0 14,0 100,0 10,0 35,0 2, ,0 16,0 100,0 12,0 40,0 0, ,0 16,0 100,0 12,0 40,0 1, ,0 16,0 100,0 12,0 40,0 1, ,0 16,0 100,0 12,0 40,0 2, ,0 18,0 125,0 14,0 45,0 1, ,0 18,0 125,0 14,0 45,0 2, ,0 18,0 125,0 14,0 45,0 3, ,0 18,0 125,0 14,0 45,0 4, ,0 20,0 125,0 16,0 50,0 0, ,0 20,0 125,0 16,0 50,0 1, ,0 20,0 125,0 16,0 50,0 1, ,0 20,0 125,0 16,0 50,0 2, ,0 20,0 125,0 16,0 50,0 3, ,0 25,0 150,0 20,0 65,0 0, ,0 25,0 150,0 20,0 65,0 1, ,0 25,0 150,0 20,0 65,0 1, ,0 25,0 150,0 20,0 65,0 2, ,0 25,0 150,0 20,0 65,0 3, Straight Long each Neck ight Spiral POS Positive ake
23 TOLEANCES (mm) DIAMETE BALL ADIUS 3 +0,000 / 0,006 h6 +0,0127 / -0, ,000 / 0,008 h6 +0,0127 / -0, ,000 / 0,009 h6 +0,0127 / -0, ,000 / 0,011 h6 +0,0127 / -0, ,000 / 0,013 h6 +0,0127 / -0, SEIES 43MB Ball Common Straight Stub, egular, Long, Long each Neck ight Spiral POS Positive ake 3 each Polished Flute 3,0 4,5 57,0 6, ,0 6,0 57,0 6,0 10, ,0 9,0 57,0 6,0 16, ,0 6,0 57,0 6, ,0 8,0 57,0 6,0 13, ,0 12,0 57,0 6,0 21, ,0 7,5 57,0 6, ,0 10,0 63,0 6,0 16, ,0 15,0 63,0 6,0 26, ,0 9,0 57,0 6, ,0 12,0 63,0 6,0 19, ,0 18,0 75,0 6,0 31, ,0 12,0 63,0 8, ,0 16,0 75,0 8,0 25, ,0 24,0 83,0 8,0 41, ,0 15,0 75,0 10, ,0 20,0 83,0 10,0 31, ,0 30,0 100,0 10,0 51, ,0 18,0 83,0 12, ,0 24,0 100,0 12,0 37, ,0 36,0 130,0 12,0 61, ,0 24,0 100,0 16, ,0 32,0 130,0 16,0 49, ,0 48,0 150,0 16,0 81, ,0 30,0 108,0 20, ,0 40,0 130,0 20,0 61, ,0 60,0 150,0 20,0 101, ,0 37,5 127,0 25, ,0 50,0 152,0 25,0 76, ,0 75,0 170,0 25,0 126, Series 43MB Metric 23
24 HIGH PEFOMANCE S-CAB CHIP BEAKE OUGHING END MILLS The original, symmetrical 3-flute design features an engineered flute form that provides high performance results through a full range of machining conditions. This expanded offering includes a variety of standard, reach, and corner radius options that are available with exclusive coating for improved tool life. VALUE AT THE SPINDLE DESIGN AND ENGINEEING ENSUE OUTSTANDING PEFOMANCE IN A VAIETY OF ALUMINUM APPLICATIONS.
25 SEIES 43CB & 43MCB FO ALUMINUM, NON-FEOUS, & NON-METALLIC MATEIALS SYMMETICAL END GASHING: Superior balance in a high-speed environment reduces vibration and increases plunging capabilities compared to traditional 3-flute designs ENGINEEED FLUTE DESIGN: Unique flute shape facilitates the rapid movement of the large volume of chips created during aggressive machining SPECIALIZED CHIP BEAKE: The chip breaker disrupts the chip flow along the cutting edge, resulting in smaller and more controlled chips, while preventing material build-up between the cutting edge and tool Flute Design ENGINEEED Unique symmetrical 3-flute design with engineered flute form Engineered Chip Breakers reduce the load produced by a typical cutting edge: Ideal for low horsepower situations Unsurpassed plunging and pocketing capabilities
26 TOLEANCES (inch) DIAMETE 38 1/4-3/ / h6 1/2-5/ / h6 3/ / h6 CONE ADIUS TOLEANCE (inch) = / SEIES 43CB Series 43CB Fractional adius 1/4 3/8 2-1/2 1/ /4 1/2 2-1/2 1/ /4 3/4 2-1/2 1/ / / /4 1-1/4 3-1/2 1/ /4 1-3/4 4 1/ /16 7/16 2-1/2 5/ /16 11/16 2-1/2 5/ / / /16 2-1/8 4 5/ /8 1/2 3 3/ / /2 3/ /8 1-1/4 3-1/2 3/ /8 1-1/2 4 3/ / / /2 5/8 3 1/ / / /2 1-1/4 3-1/4 1/ /2 1-5/8 4 1/ / / /2 2-1/2 5 1/ /2 3-1/8 6 1/ /8 3/4 3-1/2 5/ /8 1-5/8 3-3/4 5/ /8 2-1/8 4 5/ /8 3-1/4 6 5/ /8 3-3/4 6 5/ / / /4 1-5/8 4 3/ /4 2-1/4 4 3/ /4 3-1/4 6 3/ / / / / / / / Straight Stub, egular, Long, Extra Long ight Spiral Chip Breaker POS Positive ake
27 TOLEANCES (inch) DIAMETE 1/4-3/ / h6 1/2-5/ / h6 3/ / h6 CONE ADIUS TOLEANCE (inch) = / SEIES 43LCB Straight egular, Long each Neck ight Spiral Chip Breaker POS each adius 1/4 3/8 4 1/4 3/ /4 3/8 4 1/4 1-1/ /4 3/8 4 1/4 2-1/ /16 7/16 4 5/16 1-1/ /16 7/16 4 5/16 2-1/ /8 1/2 4 3/8 1-1/ /8 1/2 4 3/8 2-1/ /2 5/8 4 1/2 1-3/ /2 5/8 4 1/2 2-1/ /2 5/8 6 1/2 3-3/ /2 5/8 6 1/2 4-1/ /8 3/4 4 5/8 1-5/ /8 3/4 6 5/8 2-3/ /8 3/4 6 5/8 3-3/ /8 3/4 6 5/8 4-3/ / / / /4 2-1/ / /4 3-3/ / /4 4-3/ / / / / / / Series 43LCB, 43MCB Fractional & Metric Positive ake 3 TOLEANCES (mm) DIAMETE ,000 / 0,009 h ,000 / 0,011 h ,000 / 0,013 h6 CONE ADIUS TOLEANCE (mm) = +0,00 / 0,05 38 SEIES 43MCB adius 6,0 19,0 63,0 6,0 0, ,0 19,0 63,0 8,0 0, ,0 22,0 72,0 10,0 0, ,0 26,0 83,0 12,0 1, ,0 32,0 92,0 16,0 1, ,0 38,0 104,0 20,0 1,
28 NEW HIGH PEFOMANCE ALUMINUM MACHINING ADVANCED PODUCTIVITY OUGHING AND FINISHING S-CAB AP3 S-CAB AP4 Bringing the Advanced Productivity ougher to a new level of performance! 3 and 4 flute variable pitch geometry for reduced vibration e-engineered flute design for reduced load at high metal removal rates Improved design for coolant and MQL 4 flute variant for ultimate metal removal rates on high-powered machines coated for extended tool life ADVANCED PODUCTIVITY OUGHE ADVANCED PODUCTIVITY OUGHE VALUE AT THE SPINDLE Setting new standards in Aluminum Airframe Machining. LITES PE MINUTE METAL EMOVAL ATE COMPETITO 1 COMPETITO 2 S-CAB AP Superior metal removal rate achievement over competition.
29 Developed and engineered for high-feed finishing of thin wall aluminum applications. Significant reduction in machining times, with straighter walls and superior finishes compared to waterlining. S-CAB APF ADVANCED PODUCTIVITY FINISHE 4 flute unique variable geometry reduces vibration and allows finishing of thin walls in one pass Through coolant design Polished flutes for superior finishes Significant reduction in cycle times TYPICAL METHOD High-speed waterline finishing, multiple passes at numerous levels to produce acceptable thin walls APF METHOD High-speed finishing at full depth without wall distortion ONE HIT ENGINEEED FLUTE DESIGN TIME IN MINUTES TIME (MINUTES) HIGH-SPEED WATELINE S-CAB APF Dramatic increase in productivity versus the high speed waterline finishing method, which requires multiple passes to produce acceptable thin walls.
30 TOLEANCES (inch) DIAMETE 3/ / h6 38 CONE ADIUS TOLEANCE (inch) = +/ SEIES 43AP Series 43AP Fractional each adius 3/4 1-3/8 4-1/4 3/4 2-3/ /4 1-3/8 4-1/4 3/4 2-3/ /4 1-3/8 4-1/4 3/4 2-3/ /4 1-3/8 4-1/4 3/4 2-3/ /4 1-1/4 4-7/8 3/ /4 1-1/4 4-7/8 3/ /4 1-1/4 4-7/8 3/ /4 1-1/4 4-7/8 3/ /4 4-1/ / /4 4-1/ / /4 4-1/ / /4 4-1/ / /2 5-1/ / /2 5-1/ / /2 5-1/ / /2 5-1/ / Available on request: JetStream Technology Side exit coolant holes Straight Long each Neck ight Spiral Chip Breaker/ oughing Profile POS Positive ake Internal
31 TOLEANCES (mm) DIAMETE ,010/ 0,050 h6 CONE ADIUS TOLEANCE (mm) = +/ 0,03 38 SEIES 43MAP Square Straight Long each Neck ight Spiral Chip Breaker/ oughing Profile POS Positive ake each adius 12,0 18,0 83,0 12,0 38, ,0 18,0 83,0 12,0 38,0 2, ,0 18,0 83,0 12,0 38,0 3, ,0 18,0 83,0 12,0 38,0 4, ,0 24,0 92,0 16,0 51, ,0 24,0 92,0 16,0 51,0 2, ,0 24,0 92,0 16,0 51,0 3, ,0 24,0 92,0 16,0 51,0 4, ,0 30,0 86,0 20,0 45, ,0 30,0 86,0 20,0 45,0 3, ,0 30,0 86,0 20,0 45,0 4, ,0 30,0 86,0 20,0 45,0 5, ,0 35,0 104,0 20,0 64, ,0 35,0 104,0 20,0 64,0 3, ,0 35,0 104,0 20,0 64,0 4, ,0 35,0 104,0 20,0 64,0 5, ,0 35,0 108,0 25,0 55,0 3, ,0 35,0 108,0 25,0 55,0 4, ,0 35,0 108,0 25,0 55,0 5, ,0 35,0 140,0 25,0 80, ,0 35,0 140,0 25,0 80,0 3, ,0 35,0 140,0 25,0 80,0 4, ,0 35,0 140,0 25,0 80,0 5, ,0 35,0 140,0 25,0 90,0 3, Available on request: JetStream Technology Side exit coolant holes Series 43MAP Metric Internal
32 TOLEANCES (mm) DIAMETE ADVANCED PODUCTIVITY OUGHE ADVANCED PODUCTIVITY OUGHE ,01/ 0,10 h6 CONE ADIUS TOLEANCE (mm) = +/ 0,05 SEIES AP3 New Expanded Tools Series AP3 Metric each adius 20,0 35,0 86,0 20, ,0 35,0 86,0 20,0 45,0 3, ,0 35,0 86,0 20,0 45,0 4, ,0 35,0 106,0 20, ,0 35,0 106,0 20,0 65,0 2, ,0 35,0 106,0 20,0 65,0 3, ,0 35,0 106,0 20,0 65,0 4, ,0 35,0 106,0 20,0 65,0 5, ,0 43,0 108,0 25, ,0 43,0 108,0 25,0 60,0 2, ,0 43,0 108,0 25,0 60,0 3, ,0 43,0 108,0 25,0 60,0 4, ,0 35,0 140,0 25, ,0 35,0 140,0 25,0 80,0 3, ,0 35,0 140,0 25,0 90,0 3, Square Straight egular, Long each Neck ight Spiral Chip Breaker/ oughing Profile POS Positive ake Internal
33 TOLEANCES (mm) DIAMETE ,01/ 0,10 h6 CONE ADIUS TOLEANCE (mm) = +/ 0,05 D1 D ADVANCED PODUCTIVITY OUGHE ADVANCED PODUCTIVITY OUGHE SEIES AP4 New Expanded Tools Square Straight egular, Long each Neck each adius 20,0 35,0 86,0 20, ,0 35,0 86,0 20,0 45,0 3, ,0 35,0 86,0 20,0 45,0 4, ,0 35,0 106,0 20, ,0 35,0 106,0 20,0 65,0 2, ,0 35,0 106,0 20,0 65,0 3, ,0 35,0 106,0 20,0 65,0 4, ,0 35,0 106,0 20,0 65,0 5, ,0 43,0 108,0 25, ,0 43,0 108,0 25,0 60,0 2, ,0 43,0 108,0 25,0 60,0 3, ,0 43,0 108,0 25,0 60,0 4, ,0 35,0 140,0 25, ,0 35,0 140,0 25,0 80,0 3, ,0 35,0 140,0 25,0 90,0 3, Series AP4 Metric ight Spiral Chip Breaker/ oughing Profile POS Positive ake Internal
34 TOLEANCES (inch) DIAMETE 1/2-3/ / h6 ADVANCED PODUCTIVITY FINISHE CONE ADIUS TOLEANCE (inch) = +/ SEIES 43APF Series 43APF Fractional each adius 1/2 1-1/4 3-1/4 1/2 1-5/ /2 1-1/4 3-1/4 1/2 1-5/ /2 1-1/4 3-1/4 1/2 1-5/ /2 1-1/4 3-1/4 1/2 1-5/ / /2 2-3/ / /2 2-3/ / /2 2-3/ / /2 2-3/ /4 1-7/8 4-1/4 3/4 2-3/ /4 1-7/8 4-1/4 3/4 2-3/ /4 1-7/8 4-1/4 3/4 2-3/ /4 1-7/8 4-1/4 3/4 2-3/ / /8 3/4 3-1/ / /8 3/4 3-1/ / /8 3/4 3-1/ / /8 3/4 3-1/ Available on request: JetStream Technology Straight Long each Neck Variable ight Spiral Flute Spacing Unequal POS Positive ake Internal
35 TOLEANCES (mm) DIAMETE ,010/ 0,050 h6 CONE ADIUS TOLEANCE (mm) = +/ 0, ADVANCED PODUCTIVITY FINISHE SEIES 43MAPF Square Straight Long each Neck Variable ight Spiral Flute Spacing Unequal POS Positive ake Internal 4 each adius 6,0 24,0 58,0 6,0 30, ,0 32,0 64,0 8,0 40, ,0 40,0 80,0 10,0 50, ,0 30,0 83,0 12,0 40, ,0 30,0 83,0 12,0 40,0 2, ,0 30,0 83,0 12,0 40,0 3, ,0 30,0 83,0 12,0 40,0 4, ,0 30,0 83,0 12,0 50,0 0, ,0 30,0 83,0 12,0 50,0 5, ,0 48,0 100,0 12,0 62, ,0 48,0 100,0 12,0 62,0 2, ,0 48,0 100,0 12,0 62,0 3, ,0 48,0 100,0 12,0 62,0 4, ,0 42,0 93,0 16,0 51,0 5, ,0 40,0 92,0 16,0 51, ,0 40,0 92,0 16,0 51,0 2, ,0 40,0 92,0 16,0 51,0 3, ,0 40,0 92,0 16,0 51,0 4, ,0 64,0 125,0 16,0 82, ,0 64,0 125,0 16,0 82,0 2, ,0 64,0 125,0 16,0 82,0 3, ,0 64,0 125,0 16,0 82,0 4, ,0 50,0 108,0 20,0 63, ,0 50,0 108,0 20,0 63,0 3, ,0 50,0 108,0 20,0 63,0 4, ,0 50,0 108,0 20,0 63,0 5, ,0 80,0 150,0 20,0 102, ,0 80,0 150,0 20,0 102,0 3, ,0 80,0 150,0 20,0 102,0 4, ,0 80,0 150,0 20,0 102,0 5, ,0 63,0 130,0 25,0 79, ,0 63,0 130,0 25,0 79,0 3, ,0 63,0 130,0 25,0 79,0 4, ,0 63,0 130,0 25,0 79,0 5, ,0 100,0 175,0 25,0 120, ,0 100,0 175,0 25,0 120,0 3, ,0 100,0 175,0 25,0 120,0 4, ,0 100,0 175,0 25,0 120,0 5, Available on request: JetStream Technology Series 43MAPF Metric 35
36 SKI-CAB END MILLS FO NON-FEOUS, ALUMINUM, & NON-METALLIC APPLICATIONS The Original 2 Flute High Performance End Mill for Aluminum Design Features: Varied Speed and Circular Land reduces edge aggressiveness for varied speed and feed rates and allows for milling into corners while significantly reducing chatter. Superior Chip Control Ski Land with primary and secondary flute wall construction minimizes chip interference by directing chips away from secondary flute. Optimal ake High Helix (45 degree) increases effective rake for greater shearing ability without reducing edge strength. Outstanding igidity Short increases rigidity. Maximum Chip Protection Available adii offer additional protection against chipping. CICULA LAND POLISHED SKI LAND CHIP PATH SECONDAY FLUTE SUFACE PIMAY SIDE ELIEF Tight control of the circular land width reduces edge aggressiveness, which allows for a wide variety of speed and feed rates. It also allows for milling into corners without chatter. Unique to the Ski-Carb is the primarysecondary flute wall construction, which reduces chip interference.
37 Slotting in T6 Aluminum 1/ Ad 8% Flood ate in IPM Tool Life in Feet % Faster 1,400 1,200 1, % More Productivity 0 Ski-Carb Competitor I 0 Ski-Carb Competitor I Wear Comparison A390 Cast Aluminum 10,000 rpm / 120 ipm.100 w x.300 Ad 33% Less Wear Wear (inch) 33% less wear with after 400 of Machining TI-NAMITE-B is an advanced coating developed specifically for the high performance machining of Aluminum and its alloys. offers the following benefits: Low affinity to Aluminum helps to prevent edge build-up Smooth surface structure drastically reducing friction to maximize chip flow High level of hardness providing excellent wear protection Microhardness: 4000 HV Oxidation Temperature: 850 C / 1562 F Coefficient of Friction: 0.45 Thickness: 1 2 Microns (based on tool diameter) Coating ADVANCED
38 TOLEANCES (inch) 45 DIAMETE 1/4-3/ / h6 1/2-5/ / h6 3/ / h6 CONE ADIUS TOLEANCE (inch) = / SEIES 44 Series 44, 44M Fractional & Metric adius* (Optional) w/flat w/flat 1/4 3/4 2-7/16 3/ /4 1-1/4 3-1/16 3/ /4 1-3/4 3-9/16 3/ /16 1-3/8 3-1/8 3/ /8 3/4 2-1/2 3/ /8 1-1/2 3-1/4 3/ /8 2-1/2 4-1/4 3/ /2 1-1/4 3-1/4 1/ / / / / /8 1-5/8 3-3/4 5/ /8 2-1/2 4-5/8 5/ /4 1-5/8 3-7/8 3/ / /4 3/ / /4 3/ / / *Full range of adius options available. 45 TOLEANCES (mm) DIAMETE 3 +0,000 / 0,006 h ,000 / 0,008 h ,000 / 0,009 h ,000 / 0,011 h ,000 / 0,013 h6 CONE ADIUS TOLEANCE (mm) = +0,00 / 0,05 Square Common Straight Weldon Flat egular, Long, Extra Long ight Spiral POS Positive ake SEIES 44M adius* (Optional) w/flat w/flat 3,0 8,0 52,0 6,0 0,38-0, ,0 11,0 55,0 6,0 0,38-0, ,0 13,0 57,0 6,0 0,38-0, ,0 13,0 57,0 6,0 0,38-1, ,0 19,0 69,0 10,0 0,38-1, ,0 22,0 72,0 10,0 0,38-1, ,0 26,0 83,0 12,0 0,38-3, ,0 26,0 83,0 14,0 0,38-3, ,0 32,0 92,0 16,0 0,38-3, ,0 32,0 92,0 18,0 0,38-3, ,0 38,0 104,0 20,0 0,38-3, *Full range of adius options available
39 TOLEANCES (inch) DIAMETE 1/4-3/ / h6 1/2-5/ / h6 3/ / h6 CONE ADIUS TOLEANCE (inch) = / SEIES 45 Straight Weldon Flat Stub each* (Optional) adius w/flat w/flat 1/4 3/8 2-1/2 1 3/ /16 7/16 2-1/2 1-1/8 3/ /8 9/16 2-1/2 1-1/8 3/ /2 3/ /2 1/ /8 7/8 3-1/2 1-3/4 5/ / / / / *Contact your KSPT Sales epresentative for more information on each options. Series 45 Fractional ight Spiral POS Positive ake
40 A C E D B SEIES 131N A A The key features designed into the Hi-PerCarb Series 131N Drill allow the product to offer application benefits not only beyond that of standard carbide drills, but also other High Performance drills. Each feature of the Hi-PerCarb Series 131N Drill was uniquely engineered as a solution towards addressing the issues commonly encountered during high production drilling. A B C D E TI-MAGIN DESIGN improved hole stability over two-flute designs superior surface finish, roundness and hole cylindricity unsurpassed hole size control SELF-STABILIZING POINT pyramid design stabilizes the drill on contact with the workpiece OPEN FLUTE STUCTUE efficiently transports chips while maintaining strength at high feed rates SCULPTED GASH allows chips to easily flow away from the drill center reduced cutting forces over competitive three-flute designs MINIMAL MAGIN DESIGN reduces frictional heat generated by excessive margin contact with the workpiece parallel design maintains contact width as margin wears for performance consistency Now available with 3XD and 5XD Coated and Options! PEFOMANCE. PECISION. PASSION. HI-PECAB SEIES 131N ALUMINUM DILLS 40
41 PEFOMANCE. 400 FOCE COMPAISON Series 131N drills with 15-20% less force than the top competitors FOCE (lbs) SEIES 131N Competitor 1 Competitor 2 Competitor 3 80 SUFACE FINISH COMPAISON Series 131N drill results in improvement of hole finishes 30-60% over leading competitors FINISH (a) SEIES 131N Competitor 1 Competitor 2 Competitor 3 Competitor USAGE & WEA COMPAISONS Ti-NAMITE B coating significantly improves wear resistance, which is particularly beneficial when drilling high silicon aluminum alloys USAGE (inches) Ti-Namite B WEA (inches) Ti-Namite B 41
42 PECISION. SEIES 131N 3 Flute Drill vs. Competition 2 Flute Drill in 2024 Aluminum 4847 PM 65 INCHES PE MINUTE 6786 PM 100 INCHES PE MINUTE SEIES 131N Competitor Competitor SEIES 131N Competitor Competitor Deviation from Zero Deviation from Zero Measured hole size (Top to Bottom) Measured hole circularity (Top To Bottom) Measured hole cylindricity Measured hole size (Top to Bottom) Measured hole circularity (Top To Bottom) Measured hole cylindricity PASSION. Lab esults Indicate the Hi-PerCarb Series 131N Drill outperforms the competition in measured hole quality at a variety of speed and feed rates. 42
43 9530 PM 200 INCHES PE MINUTE SEIES 131N Competitor Competitor Deviation from Zero Measured hole size (Top to Bottom) Measured hole circularity (Top To Bottom) Measured hole cylindricity Now also available uncoated! This ceramic based coating ensures a smooth surface and a low affinity to cold welding or edge build-up, which makes it optimal for aluminum and copper applications. It has high toughness and high hardness. Microhardness: 4000 HV Oxidation Temperature: 850 C / 1562 F Coefficient of Friction: 0.45 Thickness: 1-2 Microns (based on tool diameter)
44 L 4 TOLEANCES (inch) DIAMETE / h6 TOLEANCES (mm) DIAMETE 3 +0,002/+0,012 h6 > / h6 > / h6 > ,004/+0,016 h6 > ,006/+0,021 h > / h6 > / h6 > ,007/+0,025 h6 SEIES 131N 3XD New Expanded Tools Series 131N 3XD Fractional & Metric Decimal Equiv. Metric Equiv. Tap Size eference Only Flute Min, Cleared L 4 (TB) 3,0 mm ,0 62,0 20,0 14,0 36, ,1 mm ,0 62,0 20,0 14,0 36, / ,0 62,0 20,0 14,0 36, ,2 mm M3,5 X 0,35 6,0 62,0 20,0 14,0 36, ,3 mm M4 X 0,7 6,0 62,0 20,0 14,0 36, ,4 mm ,0 62,0 20,0 14,0 36, # ,8-36 6,0 62,0 20,0 14,0 36, ,5 mm M4 X 0,5 6,0 62,0 20,0 14,0 36, / ,0 62,0 20,0 14,0 36, ,6 mm M4 X 0,35 6,0 62,0 20,0 14,0 36, ,7 mm M4,5 X 0,75 6,0 62,0 20,0 14,0 36, ,8 mm ,0 66,0 24,0 17,0 36, ,9 mm ,0 66,0 24,0 17,0 36, / ,0 66,0 24,0 17,0 36, ,0 mm M4,5 X 0,5 6,0 66,0 24,0 17,0 36, # ,0 66,0 24,0 17,0 36, ,1 mm ,0 66,0 24,0 17,0 36, ,2 mm M5 / M5 x 0,75 6,0 66,0 24,0 17,0 36, ,3 mm ,0 66,0 24,0 17,0 36, / ,0 66,0 24,0 17,0 36, ,4 mm ,0 66,0 24,0 17,0 36, ,5 mm M5 X 0,5 6,0 66,0 24,0 17,0 36, ,6 mm ,0 66,0 24,0 17,0 36, ,7 mm ,0 66,0 24,0 17,0 36, / ,0 66,0 28,0 20,0 36, ,8 mm / ,0 66,0 28,0 20,0 36, ,9 mm ,0 66,0 28,0 20,0 36, ,0 mm M6 X 1 6,0 66,0 28,0 20,0 36, ,1 mm /4-20 6,0 66,0 28,0 20,0 36, / ,0 66,0 28,0 20,0 36, ,2 mm M6 X 0,75 6,0 66,0 28,0 20,0 36, ,3 mm ,0 66,0 28,0 20,0 36, ,4 mm ,0 66,0 28,0 20,0 36, ,5 mm M6 X 0,5 6,0 66,0 28,0 20,0 36, / /4-32 6,0 66,0 28,0 20,0 36, ,6 mm ,0 66,0 28,0 20,0 36, ,7 mm ,0 66,0 28,0 20,0 36, ,8 mm ,0 66,0 28,0 20,0 36, ,9 mm ,0 66,0 28,0 20,0 36, / ,0 66,0 28,0 20,0 36, (continued on next page) Common each ight Spiral
45 TOLEANCES (inch) DIAMETE / h6 TOLEANCES (mm) DIAMETE 3 +0,002/+0,012 h6 L 4 > / h6 > / h6 > ,004/+0,016 h6 > ,006/+0,021 h6 > / h6 > / h6 > ,007/+0,025 h SEIES 131N 3XD New Expanded Tools Common each ight Spiral 3 Decimal Equiv. Metric Equiv. Tap Size eference Only Flute Min, Cleared L 4 (TB) 6,0 mm M7 X 1 6,0 66,0 28,0 20,0 36, ,1 mm ,0 79,0 34,0 24,0 36, ,2 mm M7 X 0,75 8,0 79,0 34,0 24,0 36, ,3 mm ,0 79,0 34,0 24,0 36, / ,0 79,0 34,0 24,0 36, ,4 mm ,0 79,0 34,0 24,0 36, ,5 mm ,0 79,0 34,0 24,0 36, F / ,0 79,0 34,0 24,0 36, ,6 mm ,0 79,0 34,0 24,0 36, ,7 mm ,0 79,0 34,0 24,0 36, / / ,0 79,0 34,0 24,0 36, ,8 mm M8 X 1,25 8,0 79,0 34,0 24,0 36, ,9 mm / ,0 79,0 34,0 24,0 36, ,0 mm M8 X 1 8,0 79,0 34,0 24,0 36, ,1 mm ,0 79,0 41,0 29,0 36, / / ,0 79,0 41,0 29,0 36, ,2 mm M8 X 0,75 8,0 79,0 41,0 29,0 36, ,3 mm ,0 79,0 41,0 29,0 36, ,4 mm ,0 79,0 41,0 29,0 36, ,5 mm M8 X 0,5 8,0 79,0 41,0 29,0 36, / ,0 79,0 41,0 29,0 36, ,6 mm ,0 79,0 41,0 29,0 36, ,7 mm ,0 79,0 41,0 29,0 36, ,8 mm M9 X 1,25 8,0 79,0 41,0 29,0 36, ,9 mm ,0 79,0 41,0 29,0 36, / /8-16 8,0 79,0 41,0 29,0 36, ,0 mm M9 X 1 8,0 79,0 41,0 29,0 36, ,1 mm ,0 89,0 47,0 35,0 40, ,2 mm ,0 89,0 47,0 35,0 40, ,3 mm ,0 89,0 47,0 35,0 40, / / ,0 89,0 47,0 35,0 40, ,4 mm ,0 89,0 47,0 35,0 40, Q / ,0 89,0 47,0 35,0 40, ,5 mm M10 X 1,5 10,0 89,0 47,0 35,0 40, ,6 mm ,0 89,0 47,0 35,0 40, ,7 mm ,0 89,0 47,0 35,0 40, / / ,0 89,0 47,0 35,0 40, ,8 mm M10 X 1,25 10,0 89,0 47,0 35,0 40, ,9 mm ,0 89,0 47,0 35,0 40, ,0 mm M10 X 1 10,0 89,0 47,0 35,0 40, (continued on next page) Series 131N 3XD Fractional & Metric 45
46 L 4 TOLEANCES (inch) DIAMETE / h6 TOLEANCES (mm) DIAMETE 3 +0,002/+0,012 h6 > / h6 > / h6 > ,004/+0,016 h6 > ,006/+0,021 h > / h6 > / h6 > ,007/+0,025 h6 SEIES 131N 3XD New Expanded Tools Series 131N 3XD Fractional & Metric Decimal Equiv. Metric Equiv. Tap Size eference Only Flute Min, Cleared L 4 (TB) 9,1 mm ,0 89,0 47,0 35,0 40, / ,0 89,0 47,0 35,0 40, ,2 mm M10 X 0,75 10,0 89,0 47,0 35,0 40, ,3 mm ,0 89,0 47,0 35,0 40, U / ,0 89,0 47,0 35,0 40, ,4 mm ,0 89,0 47,0 35,0 40, ,5 mm M11 / M10 X 0,5 10,0 89,0 47,0 35,0 40, / ,0 89,0 47,0 35,0 40, ,6 mm ,0 89,0 47,0 35,0 40, ,7 mm ,0 89,0 47,0 35,0 40, ,8 mm ,0 89,0 47,0 35,0 40, ,9 mm ,0 89,0 47,0 35,0 40, / / ,0 89,0 47,0 35,0 40, ,0 mm ,0 89,0 47,0 35,0 40, ,1 mm ,0 102,0 55,0 40,0 45, ,2 mm M12 X 1,75 12,0 102,0 55,0 40,0 45, ,3 mm ,0 102,0 55,0 40,0 45, / ,0 102,0 55,0 40,0 45, ,4 mm ,0 102,0 55,0 40,0 45, ,5 mm M12 X 1,5 12,0 102,0 55,0 40,0 45, ,6 mm ,0 102,0 55,0 40,0 45, ,7 mm ,0 102,0 55,0 40,0 45, / / ,0 102,0 55,0 40,0 45, ,8 mm M12 X 1,25 12,0 102,0 55,0 40,0 45, ,9 mm ,0 102,0 55,0 40,0 45, ,0 mm M12 X 1 12,0 102,0 55,0 40,0 45, ,1 mm ,0 102,0 55,0 40,0 45, / /4-18NPT 12,0 102,0 55,0 40,0 45, ,2 mm ,0 102,0 55,0 40,0 45, ,3 mm ,0 102,0 55,0 40,0 45, ,4 mm ,0 102,0 55,0 40,0 45, ,5 mm M12 X 0,5 12,0 102,0 55,0 40,0 45, ,6 mm ,0 102,0 55,0 40,0 45, ,7 mm ,0 102,0 55,0 40,0 45, ,8 mm ,0 102,0 55,0 40,0 45, ,9 mm ,0 102,0 55,0 40,0 45, / / ,0 102,0 55,0 40,0 45, ,0 mm M14 X 2 12,0 102,0 55,0 40,0 45, / / ,0 107,0 60,0 43,0 45, ,5 mm M14 X 1,5 14,0 107,0 60,0 43,0 45, (continued on next page) Common each ight Spiral
47 TOLEANCES (inch) DIAMETE / h6 TOLEANCES (mm) DIAMETE 3 +0,002/+0,012 h6 L 4 > / h6 > / h6 > ,004/+0,016 h6 > ,006/+0,021 h6 > / h6 > / h6 > ,007/+0,025 h SEIES 131N 3XD New Expanded Tools Common each ight Spiral 3 Decimal Equiv. Metric Equiv. Tap Size eference Only Flute Min, Cleared L 4 (TB) 1/ ,0 107,0 60,0 43,0 45, ,8 mm M14 X 1,25 14,0 107,0 60,0 43,0 45, ,0 mm M14 X 1 14,0 107,0 60,0 43,0 45, / / ,0 107,0 60,0 43,0 45, ,5 mm / ,0 107,0 60,0 43,0 45, ,8 mm ,0 107,0 60,0 43,0 45, ,0 mm M16 X 2 14,0 107,0 60,0 43,0 45, / ,0 115,0 65,0 45,0 48, ,5 mm M16 X 1,5 16,0 115,0 65,0 45,0 48, / / ,0 115,0 65,0 45,0 48, ,8 mm ,0 115,0 65,0 45,0 48, ,0 mm M16 X 1 16,0 115,0 65,0 45,0 48, ,5 mm M18 X 2,5 16,0 115,0 65,0 45,0 48, ,8 mm ,0 115,0 65,0 45,0 48, / / ,0 115,0 65,0 45,0 48, ,0 mm ,0 115,0 65,0 45,0 48, / / ,0 123,0 73,0 51,0 48, / / ,0 123,0 73,0 51,0 48, / / ,0 131,0 79,0 55,0 50, Series 131N 3XD Fractional & Metric 47
48 L 4 TOLEANCES (inch) DIAMETE / h6 TOLEANCES (mm) DIAMETE 3 +0,002/+0,012 h6 > / h6 > / h6 > ,004/+0,016 h6 > ,006/+0,021 h > / h6 > / h6 > ,007/+0,025 h6 SEIES 131N 5XD New Expanded Tools Series 131N 5XD Fractional & Metric Decimal Equiv. Metric Equiv. Tap Size eference Only Flute Min. Cleared L 4 (TB) 3,0 mm ,0 66,0 28,0 23,0 36, ,1 mm ,0 66,0 28,0 23,0 36, / ,0 66,0 28,0 23,0 36, ,2 mm M3,5 X 0,35 6,0 66,0 28,0 23,0 36, ,3 mm M4 X 0,7 6,0 66,0 28,0 23,0 36, ,4 mm ,0 66,0 28,0 23,0 36, # ,8-36 6,0 66,0 28,0 23,0 36, ,5 mm M4 X 0,5 6,0 66,0 28,0 23,0 36, / ,0 66,0 28,0 23,0 36, ,6 mm M4 X 0,35 6,0 66,0 28,0 23,0 36, ,7 mm M4,5 X 0,75 6,0 66,0 28,0 23,0 36, ,8 mm ,0 74,0 36,0 29,0 36, ,9 mm ,0 74,0 36,0 29,0 36, / ,0 74,0 36,0 29,0 36, ,0 mm M4,5 X 0,5 6,0 74,0 36,0 29,0 36, # ,0 74,0 36,0 29,0 36, ,1 mm ,0 74,0 36,0 29,0 36, ,2 mm M5 / M5 x 0,75 6,0 74,0 36,0 29,0 36, ,3 mm ,0 74,0 36,0 29,0 36, / ,0 74,0 36,0 29,0 36, ,4 mm ,0 74,0 36,0 29,0 36, ,5 mm M5 X 0,5 6,0 74,0 36,0 29,0 36, ,6 mm ,0 74,0 36,0 29,0 36, ,7 mm ,0 74,0 36,0 29,0 36, / ,0 82,0 44,0 35,0 36, ,8 mm / ,0 82,0 44,0 35,0 36, ,9 mm ,0 82,0 44,0 35,0 36, ,0 mm M6 X 1 6,0 82,0 44,0 35,0 36, ,1 mm /4-20 6,0 82,0 44,0 35,0 36, / ,0 82,0 44,0 35,0 36, ,2 mm M6 X 0,75 6,0 82,0 44,0 35,0 36, ,3 mm ,0 82,0 44,0 35,0 36, ,4 mm ,0 82,0 44,0 35,0 36, ,5 mm M6 X 0,5 6,0 82,0 44,0 35,0 36, / /4-32 6,0 82,0 44,0 35,0 36, ,6 mm ,0 82,0 44,0 35,0 36, ,7 mm ,0 82,0 44,0 35,0 36, ,8 mm ,0 82,0 44,0 35,0 36, ,9 mm ,0 82,0 44,0 35,0 36, / ,0 82,0 44,0 35,0 36, (continued on next page) Common each ight Spiral
49 TOLEANCES (inch) DIAMETE / h6 TOLEANCES (mm) DIAMETE 3 +0,002/+0,012 h6 L 4 > / h6 > / h6 > ,004/+0,016 h6 > ,006/+0,021 h6 > / h6 > / h6 > ,007/+0,025 h SEIES 131N 5XD New Expanded Tools Common each ight Spiral 3 Decimal Equiv. Metric Equiv. Tap Size eference Only Flute Min. Cleared L 4 (TB) 6,0 mm M7 X 1 6,0 82,0 44,0 35,0 36, ,1 mm ,0 91,0 53,0 43,0 36, ,2 mm M7 X 0,75 8,0 91,0 53,0 43,0 36, ,3 mm ,0 91,0 53,0 43,0 36, / ,0 91,0 53,0 43,0 36, ,4 mm ,0 91,0 53,0 43,0 36, ,5 mm ,0 91,0 53,0 43,0 36, F / ,0 91,0 53,0 43,0 36, ,6 mm ,0 91,0 53,0 43,0 36, ,7 mm ,0 91,0 53,0 43,0 36, / / ,0 91,0 53,0 43,0 36, ,8 mm M8 X 1,25 8,0 91,0 53,0 43,0 36, ,9 mm / ,0 91,0 53,0 43,0 36, ,0 mm M8 X 1 8,0 91,0 53,0 43,0 36, ,1 mm ,0 91,0 53,0 43,0 36, / / ,0 91,0 53,0 43,0 36, ,2 mm M8 X 0,75 8,0 91,0 53,0 43,0 36, ,3 mm ,0 91,0 53,0 43,0 36, ,4 mm ,0 91,0 53,0 43,0 36, ,5 mm M8 X 0,5 8,0 91,0 53,0 43,0 36, / ,0 91,0 53,0 43,0 36, ,6 mm ,0 91,0 53,0 43,0 36, ,7 mm ,0 91,0 53,0 43,0 36, ,8 mm M9 X 1,25 8,0 91,0 53,0 43,0 36, ,9 mm ,0 91,0 53,0 43,0 36, / /8-16 8,0 91,0 53,0 43,0 36, ,0 mm M9 X 1 8,0 91,0 53,0 43,0 36, ,1 mm ,0 103,0 61,0 49,0 40, ,2 mm ,0 103,0 61,0 49,0 40, ,3 mm ,0 103,0 61,0 49,0 40, / / ,0 103,0 61,0 49,0 40, ,4 mm ,0 103,0 61,0 49,0 40, Q / ,0 103,0 61,0 49,0 40, ,5 mm M10 X 1,5 10,0 103,0 61,0 49,0 40, ,6 mm ,0 103,0 61,0 49,0 40, ,7 mm ,0 103,0 61,0 49,0 40, / / ,0 103,0 61,0 49,0 40, ,8 mm M10 X 1,25 10,0 103,0 61,0 49,0 40, ,9 mm ,0 103,0 61,0 49,0 40, ,0 mm M10 X 1 10,0 103,0 61,0 49,0 40, (continued on next page) Series 131N 5XD Fractional & Metric 49
50 L 4 TOLEANCES (inch) DIAMETE / h6 TOLEANCES (mm) DIAMETE 3 +0,002/+0,012 h6 > / h6 > / h6 > ,004/+0,016 h6 > ,006/+0,021 h > / h6 > / h6 > ,007/+0,025 h6 SEIES 131N 5XD New Expanded Tools Series 131N 5XD Fractional & Metric Decimal Equiv. Metric Equiv. Tap Size eference Only Flute Min. Cleared L 4 (TB) 9,1 mm ,0 103,0 61,0 49,0 40, / ,0 103,0 61,0 49,0 40, ,2 mm M10 X 0,75 10,0 103,0 61,0 49,0 40, ,3 mm ,0 103,0 61,0 49,0 40, U / ,0 103,0 61,0 49,0 40, ,4 mm ,0 103,0 61,0 49,0 40, ,5 mm M11 / M10 X 0,5 10,0 103,0 61,0 49,0 40, / ,0 103,0 61,0 49,0 40, ,6 mm ,0 103,0 61,0 49,0 40, ,7 mm ,0 103,0 61,0 49,0 40, ,8 mm ,0 103,0 61,0 49,0 40, ,9 mm ,0 103,0 61,0 49,0 40, / / ,0 103,0 61,0 49,0 40, ,0 mm ,0 103,0 61,0 49,0 40, ,1 mm ,0 118,0 71,0 56,0 45, ,2 mm M12 X 1,75 12,0 118,0 71,0 56,0 45, ,3 mm ,0 118,0 71,0 56,0 45, / ,0 118,0 71,0 56,0 45, ,4 mm ,0 118,0 71,0 56,0 45, ,5 mm M12 X 1,5 12,0 118,0 71,0 56,0 45, ,6 mm ,0 118,0 71,0 56,0 45, ,7 mm ,0 118,0 71,0 56,0 45, / / ,0 118,0 71,0 56,0 45, ,8 mm M12 X 1,25 12,0 118,0 71,0 56,0 45, ,9 mm ,0 118,0 71,0 56,0 45, ,0 mm M12 X 1 12,0 118,0 71,0 56,0 45, ,1 mm ,0 118,0 71,0 56,0 45, / /4-18NPT 12,0 118,0 71,0 56,0 45, ,2 mm ,0 118,0 71,0 56,0 45, ,3 mm ,0 118,0 71,0 56,0 45, ,4 mm ,0 118,0 71,0 56,0 45, ,5 mm M12 X 0,5 12,0 118,0 71,0 56,0 45, ,6 mm ,0 118,0 71,0 56,0 45, ,7 mm ,0 118,0 71,0 56,0 45, ,8 mm ,0 118,0 71,0 56,0 45, ,9 mm ,0 118,0 71,0 56,0 45, / / ,0 118,0 71,0 56,0 45, ,0 mm M14 X 2 12,0 118,0 71,0 56,0 45, / / ,0 124,0 77,0 60,0 45, ,5 mm M14 X 1,5 14,0 124,0 77,0 60,0 45, (continued on next page) Common each ight Spiral
51 TOLEANCES (inch) DIAMETE / h6 TOLEANCES (mm) DIAMETE 3 +0,002/+0,012 h6 L 4 > / h6 > / h6 > ,004/+0,016 h6 > ,006/+0,021 h6 > / h6 > / h6 > ,007/+0,025 h SEIES 131N 5XD New Expanded Tools Common each ight Spiral 3 Decimal Equiv. Metric Equiv. Tap Size eference Only Flute Min. Cleared L 4 (TB) 1/ ,0 124,0 77,0 60,0 45, ,8 mm M14 X 1,25 14,0 124,0 77,0 60,0 45, ,0 mm M14 X 1 14,0 124,0 77,0 60,0 45, / / ,0 124,0 77,0 60,0 45, ,5 mm / ,0 124,0 77,0 60,0 45, ,8 mm ,0 124,0 77,0 60,0 45, ,0 mm M16 X 2 14,0 124,0 77,0 60,0 45, / ,0 133,0 83,0 63,0 48, ,5 mm M16 X 1,5 16,0 133,0 83,0 63,0 48, / / ,0 133,0 83,0 63,0 48, ,8 mm ,0 133,0 83,0 63,0 48, ,0 mm M16 X 1 16,0 133,0 83,0 63,0 48, ,5 mm M18 X 2,5 16,0 133,0 83,0 63,0 48, ,8 mm ,0 133,0 83,0 63,0 48, / / ,0 133,0 83,0 63,0 48, ,0 mm ,0 133,0 83,0 63,0 48, / / ,0 143,0 93,0 71,0 48, / / ,0 143,0 93,0 71,0 48, / / ,0 153,0 101,0 77,0 50, Series 131N 5XD Fractional & Metric 51
52 Fractional Speed & ecommendations N N N Series 44, 45, 43C, 43CB, 43LC, 43, 43L, 43LCB, 43B, 43LB, 43EB, 43EC, 47, 47B, 47L, 47LB Fractional Hardness ALUMINUM ALLOYS 2024, 5052, 5086, 6061, 6073, 7075 ALUMINUM DIE CAST ALLOYS (HIGH SILICON) A-390, A-392, B-390 COPPE ALLOYS Aluminum Bronze, Brass, Naval Brass, ed Brass 150 Bhn or 7 Hc 125 Bhn or 77 Hb 140 Bhn or 3 Hc Slot Profile HSM Slot Profile HSM Slot Profile HSM Ap Ae Ae Vc ( ) (inch) Ae x Ap x (SFM) 1/8 1/4 3/8 1/2 3/ PM Fz ( ) 2 flutes (IPM) flutes (IPM) PM Fz ( ) 2 flutes (IPM) flutes (IPM) PM Fz ( ) 2 flutes (IPM) flutes (IPM) PM Fz ( ) 2 flutes (IPM) flutes (IPM) PM Fz ( ) 2 flutes (IPM) flutes (IPM) PM Fz ( ) 2 flutes (IPM) flutes (IPM) PM Fz ( ) 2 flutes (IPM) flutes (IPM) PM Fz ( ) 2 flutes (IPM) flutes (IPM) PM Fz ( ) 2 flutes (IPM) flutes (IPM) continued on next page 52
53 Series 44, 45, 43C, 43CB, 43LC, 43, 43L, 43LCB, 43B, 43LB, 43EB, 43EC, 47, 47B, 47L, 47LB Fractional Hardness Ap Ae Ae Vc ( ) (inch) Ae x Ap x (SFM) 1/8 1/4 3/8 1/2 3/ PM N COPPE ALLOYS Beryllium Copper, C110, Maganese Bronze, Tin Bronze 200 Bhn or 23 Hc Slot Profile HSM Slot Fz ( ) 2 flutes (IPM) flutes (IPM) PM Fz ( ) 2 flutes (IPM) flutes (IPM) PM Fz ( ) 2 flutes (IPM) flutes (IPM) PM ( ) Fz flutes (IPM) flutes (IPM) Fractional Speed & ecommendations 2000 PM N PLASTICS ABS, Polycarbonate, PVC, Polypropylene Profile ( ) Fz flutes (IPM) flutes (IPM) PM HSM ( ) Fz flutes (IPM) flutes (IPM) Note: Bhn (Brinell), Hc (ockwell C), Hb (ockwell B) rpm = sfm x 3.82 / ipm = Fz x number of flutes x rpm reduce speed and feed for materials harder than listed reduce cut depth and feed by 50% for long flute or long reach tools reduce feed and Ae when finish milling (.02 x maximum) refer to the KYOCEA SGS Tool Wizard for complete technical information ( 53
54 Metric Speed & ecommendations N N N Series 44M, 43MC, 43MLC, 43MCB, 43M, 43MB, 47M, 43ML, 47ML, 47MB, 47MLB Metric ALLOYS 2024, 5052, 5086, 6061, 6073, 7075 ALUMINUM DIE CAST ALLOYS (HIGH SILICON) A-390, A-392, B-390 COPPE ALLOYS Aluminum Bronze, Brass, Naval Brass, ed Brass Hardness 150 Bhn or 7 Hc 125 Bhn or 77 Hb 140 Bhn or 3 Hc Slot Profile HSM Slot Profile HSM Slot Profile HSM Ap Ae Ae Vc ( ) (mm) Ae x Ap x (m/min) PM Fz ( ) 2 flutes (mm/min) flutes (mm/min) PM Fz ( ) 2 flutes (mm/min) flutes (mm/min) PM Fz ( ) 2 flutes (mm/min) flutes (mm/min) PM Fz ( ) 2 flutes (mm/min) flutes (mm/min) PM Fz ( ) 2 flutes (mm/min) flutes (mm/min) PM Fz ( ) 2 flutes (mm/min) flutes (mm/min) PM Fz ( ) 2 flutes (mm/min) flutes (mm/min) PM Fz ( ) 2 flutes (mm/min) flutes (mm/min) PM Fz ( ) 2 flutes (mm/min) flutes (m/min) continued on next page 54
55 N N Series 44M, 43MC, 43MLC, 43MCB, 43M, 43MB, 47M, 43ML, 47ML, 47MB, 47MLB Metric COPPE ALLOYS Beryllium Copper, C110, Maganese Bronze, Tin Bronze PLASTICS ABS, Polycarbonate, PVC, Polypropylene Hardness 200 Bhn or 23 Hc Slot Profile HSM Slot Profile HSM Ap Ae Ae Vc ( ) (mm) Ae x Ap x (m/min) PM Fz (84-126) 2 flutes (mm/min) flutes (mm/min) PM Fz ( ) 2 flutes (mm/min) flutes (mm/min) PM Fz ( ) 2 flutes (mm/min) flutes (mm/min) PM Fz ( ) 2 flutes (mm/min) flutes (mm/min) PM Fz ( ) 2 flutes (mm/min) flutes (mm/min) PM Fz ( ) 2 flutes (mm/min) flutes (mm/min) Metric Speed & ecommendations Note: Bhn (Brinell), Hc (ockwell C), Hb (ockwell B) rpm = (1000 x m/min) / (3.14 x ) mm / min = Fz x number of flutes x rpm reduce speed and feed for materials harder than listed reduce cut depth and feed by 50% for long flute or long reach tools reduce feed and Ae when finish milling (.02 x maximum) refer to the KYOCEA SGS Tool Wizard for complete technical information ( 55
56 Fractional & Metric Speed & ecommendations N N Series 43AP Fractional ALUMINUM ALLOYS 2024, 5052, 5086, 6061, 6063, 7075 ALUMINUM ALLOYS (LITHIUM)* 2090, 2091, 2099, 2195, 2199, 2297, 8090 Series 43MAP Metric ALUMINUM ALLOYS 2024, 5052, 5086, 6061, 6063, 7075 ALUMINUM ALLOYS (LITHIUM)* 2090, 2091, 2099, 2195, 2199, 2297, 8090 Hardness 150 Bhn or 7 Hc 150 Bhn or 7 Hc Hardness 150 Bhn or 7 Hc 150 Bhn or 7 Hc Slot Profile Slot Profile Slot Profile Slot Profile Ap Ae Ae Vc ( ) (inch) Ae x Ap x (sfm) 3/ PM Fz ( ) (in/min) Note: Bhn (Brinell) Hc (ockwell C) surface speed is dependent on machine spindle and fixturing balancing is recommended at ultra high surface speeds *tool life may be reduced when machining Lithium Alloys rpm = Vc x 3.82 / ipm = Fz x 3 x rpm maximum recommended depths shown reduce speed and feed for materials harder than listed ramp angle = 15 (feed rate = 50%) plunge depth = 1 x (feed rate = 30%) refer to the KYOCEA SGS Tool Wizard for complete technical information ( Ap Ae Ae Vc ( ) (mm) Ae x Ap x (m/min) PM Fz ( ) (mm/min) PM Fz ( ) (in/min) PM Fz ( ) (in/min) PM Fz ( ) (in/min) PM Fz ( ) (mm/min) PM Fz ( ) (mm/min) PM Fz ( ) (mm/min) Note: Bhn (Brinell) Hc (ockwell C) surface speed is dependent on machine spindle and fixturing balancing is recommended at ultra high surface speeds *tool life may be reduced when machining Lithium Alloys rpm = (Vc x 1000) / ( x 3.14) mm/min = Fz x 3 x rpm maximum recommended depths shown reduce speed and feed for materials harder than listed ramp angle = 15 (feed rate = 50%) plunge depth = 1 x (feed rate = 30%) refer to the KYOCEA SGS Tool Wizard for complete technical information ( 56
57 ADVANCED PODUCTIVITY OUGHE ADVANCED PODUCTIVITY OUGHE N Series 43AP-3 43AP-4 Metric ALUMINIUM ALLOYS 6068, 7075 Slot Profile HSM Ae Ap Ae ( ) (mm) AP-3 AP-4 Vc Ae x Ap x (m/min) PM ( ) Fz (mm/min) PM ( ) Fz (mm/min) PM ( ) Note: For best results use the peak power of the specific machine torque chart. Typically 10kw is required to remove 1 litre of material (MM). Eg. >> (Ae x Ap x ) / >> Therefore Full slotting Ø25: 25 x 25 x 7333 = 4.58 Litres so it needs a min of 46Kw. Larger cuts and chip load consume more power. eview the power chart of each machine to determine MAX power for ultimate performance. Example below shows peak 10,000 rpm. The AP-4 design is for ultimate metal removal but typicaly requires more power, and is also better suited to horizontal machines. The new coolant supply is designed for MQL as well as normal emulsion coolant on the same data. Ensure max MQL flow prior to cutting. efer to the KYOCEA SGS Tool Wizard for complete technical information ( Typical Power and Torque Graph (Example) Fz (mm/min) Metric Speed & ecommendations 57
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