SMART DAMPER. Tool Holder with Integrated Damping System for Deep Hole Finish Boring and Extended Reach Milling A PRODUCT OF:

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1 NEW! Tool Holder with Integrated Damping System for Deep Hole Finish Boring and Extended each Milling A PODUCT OF:

2 OVEVIEW Quick and excellent damping effect tool holder. esults From Vibration With ong Projection Tool Poor surface finish Out of tolerance Shorter tool life Smart Damper eliminates all of these problems, improves productivity and boosts quality. DAMPING MECHANISM Damper Unit Eliminates Vibration Smart Damper incorporates a unique damping mechanism functioning as both counter and friction dampers. The patent-pending counter weight maximizes the effect of the friction damper. Vibration is absorbed effectively and higher machining accuracy is achieved. COMPAISON OF OSCIATOY WAVEFOMS Integrated Damping System Standard Holder Acceleration (m/s 2 ) Acceleration (m/s 2 ) Time (S) Time (S) 2

3 A PODUCT OF: PECISION MODUA TOOING SYSTEM AVAIABE TYPES KAB BOING HODE For Highly Efficient Deep Hole Finish Boring KAB4-KAB6 for finish boring 6x /D atio FO DETAIS PG. 4-5 S P I N D E S Y S T E M DUA C O N T ACT KAB Extension To be used with standard KAB Shanks. AVAIABE IN BCV, BBT & HSK For standard KAB shanks, please see catalog KAISE Precision Modular Tooling System FACE MI ABO TYPE FMH Modular Design Provides Versatility FMH22/FMH27 FO DETAIS PG. 6-7 BASIC HODE Available in different lengths S P I N D E S Y S T E M DAMPE HEAD = 14" or 16" DUA C O N T ACT NEW! AVAIABE IN BCV, BBT & HSK 3

4 KAB BOING HODE OVEVIEW For Vibration-Free Boring and Higher Metal emoval ate KAB4-KAB6 for finish boring HSK-A100 and KAB Extension models also available S P I N D E S Y S T E M DUA C O N T ACT Finish Boring of Ductile Nodular Cast Iron (FCD500) Holder Competitor (w/o damping system) BBT50-CK6DP-451 Cutting speed (SFM) esult Outperforms competitor s holder by 6X higher productivity. Superior surface finish and better tool life due to the increased cutting speed. =Vibration =Acceptable =Excellent surface finish Cutting Conditions Machine Diameter Depth Insert Nose adius Feed Depth of Cut Horizontal Machining Center BBT50 (BIG-PUS ) ø2.678" 16" (/D=6).016".008"/rev..012"/ø Decreased diameter (µm/ø) Cutting Speed (m/min) Competitor Minimizes reduction of boring diameter APPICATION EXAMPE Standard holder cuts.004"/ø and 3 passes are required. Small nose radius of insert limits the speed. Cycle time is 90 min. per hole. Smart Damper completes the operation with only 1 pass. arger nose radius improves surface finish. Cycle time is shortened to 10 min. Work Material: FC250 Boring Diameter: ø2.678" Depth 10" Overhang 16" Cutting Conditions Nose adius Cutting Speed Feed Depth of Cut Surface oughness Cycle Time Standard Holder (w/o damping system).008" 140 SFM.002"/rev..40"/min..004"/ø z6-6.2 BBT50-CK6DP " 400 SFM.0025"/rev. 1.4"/min..012"/ø z min. 10 min. 9X Higher Productivity 4

5 A PODUCT OF: PECISION MODUA TOOING SYSTEM KAB BOING HODE BCV50, HSK-A100 & KAB For Deep Hole Finish Boring 1 Effective Boring Depth A S P I N D E S Y S T E M DUA C O N T ACT Adapter Size KAB Boring Head Model BCV50xKA4DPxD10.0 BCV50xKA5DPxD12.8 BCV50xKA6DPxD16.0 Dimensions & A are length when assembled with respective EWN head Insert is aligned with drive keys for tool orientation Boring head, inserts, etc. are sold separately Adapter Size KAB4 KAB5 KAB6 1 A Effective Boring Depth A Adapter Size KAB Boring Head Adapter Size 1 A HSK-A100-CK4DP-241 -CK5DP-303 -CK6DP-379 KAB4 KAB5 KAB Dimensions & A are length when assembled with respective EWN head Insert is aligned with drive keys for tool orientation Boring head, inserts, etc. are sold separately KAB No. KAISE KAB Extension CK44DP-120 CK55DP-150 CK66DP-180 Adapter Size KAB4 KAB5 KAB Standard KAB Shank (Ordered Separately) Additional reductions cannot be used together with the Smart Damper Extensions CAUTION Adapter Size KAB Boring Head (Ordered Separately) Standard KAB Shank Damping function may become less effective over time due to the break-down of special elastomers used in the damping mechanism. If excessive vibration occurs after 1 year of continued use, it is recommended to return Smart Damper bars for overhaul. Please contact BIG Kaiser for details of repair. Smart Damper Extension For standard KAB shanks, please see catalog KAISE Precision Modular Tooling System KAB Boring Head 5

6 FACE MI ABO TYPE FMH OVEVIEW Maximizes potential of cutters for the highest productivity. For FMH22 & FMH27 Modular design provides versatility CENTE- S P I N D E S Y S T E M DUA C O N T ACT Face Milling of S55C (C55) with High Feed Cutter Holder.20 adial depth of cut (inches) esult = Vibration = Good Standard Holder (w/o damping system) BBT50-SDF SDF36-FMH22DP X deeper depth of cut Cutting Conditions Machine Cutter Speed Feed Depth Overhang Vertical Machining Center BBT50 (BIG-PUS ) ø1.968 (4 inserts) 300 SFM.040"/tooth.08" 13.67" Combinations (Example of BBT50) Select a suitable Basic Holder and Damper Head according to your application. BASIC HODE DAMPE HEAD =170mm ø47mm Type =220mm ø47mm =180mm FMH22-47 =170mm =180mm ø60mm Type =220mm ø60mm FMH22-60 ø60mm FMH

7 FACE MI ABO TYPE FMH BCV50, HSK-A100 & DAMPE HEAD S P I N D E S Y S T E M DUA C O N T ACT Damper Head Model BBT50-SDF SDF BCV50-SDF SDF mm 60mm 47mm 60mm FMH DP-47 FMH DP-60 FMH DP-47 FMH DP S P I N D E S Y S T E M DUA C O N T ACT 1 2 Damper Head Model HSK-A100-SDF SDF FMH DP-47 FMH DP-60 Coolant pipe must be ordered separately 1 2 G 11 W Damper Head W G C-Spanner Model SDF36-FMH22DP FMH27DP mm 22mm 27mm M10 M10 M FK45-50 FK58-62 C-spanner and cutter clamping bolt are included Mounting dimensions of the cutter should be checked When 1 exceeds mounting diameter of the cutter, drive keys may not be engaged 7

8 BIG-PUS BCV50 & APPICATION EXAMPE For Extended each Milling W S P I N D E S Y S T E M DUA C O N T ACT W BCV50-SM1.000DP By utilizing a clamping bolt with a center hole, coolant can be supplied through the bolt CAUTION Damping function may become less effective over time due to the break-down of special elastomers used in the damping mechanism. If excessive vibration occurs after 1 year of continued use, it is recommended to return Smart Damper bars for overhaul. Please contact BIG Kaiser for details of repair. APPICATION EXAMPE FACE MI ABO TYPE FMH Cutter: ø50mm Fullcut Mill (5 inserts) FMH22-FCM Work Material: 1045 Cutting Speed: 2"/min. Machine: Vertical Machining Center Feed:.004" BBT50 (BIG-PUS ) Axial Depth of Cut:.43" Holder Diameter: ø47 Holder = Vibration = Good adial depth of cut (inches) Standard Holder (w/o damping system) BBT50-SDF SDF36-FMH22DP Huntington Blvd, Hoffman Estates, I Phone: Fax: bigkaiser@bigkaiser.com 09/2014 Copyright 2014 BIG Kaiser Precision Tooling Inc. All rights reserved.