EPDRF. High-Precision Four Flute Corner Radius End Mills for Deep Machining FEATURES. Flute shape provides both rigidity and excellent chip removal.
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1 High-Pecisio Fou Flute Coe Radius Ed Mills fo Deep Machiig FEATURES Flute shape povides both igidity ad excellet chip emoval. Upecedeted coe adius accuacy of ±0.005mm. Bottom flute wipe effect educes chatteig ad impoves suface fiish. TH Coatig povides cuttig efficiecy ad log tool life Hitachi Tool Egieeig USA ph
2 Itoductio Ou EPDRF Coe Radius Deep Ed Mills ae desiged to deep machie flat sufaces i hadeed while povidig excellet suface fiish. The ew flute geomety is desiged fo excellet chip emoval ad high igidity, while the bottom flute wipe blade impoves the suface oughess of the fiished pat. Hitachi Tool s ow PVD ao-techology TH Coatig leads to upecedeted heat esistace ad loge tool life. FeatuES 1. New Flute Geomety Povides Excellet Chip Removal Ad High Rigidity By usig a flute shape with both good chip emoval chaacteistics ad igidity, highly efficiet deep machiig ca be pefomed. Chip jammig is peveted ad chatteig is suppessed, cotibutig to a smooth machied suface. Smooth chip emoval 2. Upecedeted High Coe Radius Accuacy Coe R accuacy guaateed with tool cete as efeece poit. Eables moe accuate fiishig whe fiishig molds Hitachi Tool Egieeig USA ph
3 3. Bottom Flute Wipe Effect Covetioal New Techology Slight wipe blade By desigig the bottom blade to have a slight wipe blade, it s possible to machie a excellet suface fiish of the bottom suface eve duig high-efficiecy machiig. Paticulaly fo tools with log below-the-eck legths (fo which chatteig is likely to occu), good suface oughess ca be achieved fo bottom fiish machiig, such as fo deep ib gooves, etc. Cuttig data Tool size: φ (ude eck legth) Wok piece: Pe-hade (38HRC) =12,700mi -1 =1778mm/mi fz=0.035mm/tooth ap=0.05mm ae=0.5mm Wet 4. Backdaft Shape Reliable backdaft shape Note: Mill diamete: 3mm o less By employig the backdaft shape that has povided good esults fo Epoch Deep seies, chatteig vibatios ae suppessed eve whe machiig deep aeas, so that a good machied suface ca be achieved Hitachi Tool Egieeig USA ph
4 Toleace o Coe Radius (Cetal axis) ØD1 θk Neck R Back tape o peipheal edge 1.5~6 Iclie agle Actual effective legth ØDC l ØDS l2 L CORNER RADIUS SEMI-FINISHING FINISHING 65 HRC 65 4 FLUTES ATH COATING Helix Agle 20 d h5 ±0.005 Dc 0/-0.1 Pat No. Stock Size (mm) Actual Effective Legth i Iclie Agles Neck D c l 2 l D 1 L D s R Ѳk EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH = Stocked items i Japa Hitachi Tool Egieeig USA ph
5 Toleace o Coe Radius (Cetal axis) ØD1 θk Neck R Back tape o peipheal edge 1.5~6 Iclie agle Actual effective legth ØDC l ØDS l2 L CORNER RADIUS SEMI-FINISHING FINISHING 65 HRC 65 4 FLUTES ATH COATING Helix Agle 20 d h5 ±0.005 Dc 0/-0.1 Pat No. Stock Size (mm) Actual Effective Legth i Iclie Agles Neck D c l 2 l D 1 L D s R Ѳk EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH = Stocked items i Japa 2013 Hitachi Tool Egieeig USA ph
6 Toleace o Coe Radius (Cetal axis) ØD1 θk Neck R Back tape o peipheal edge 1.5~6 Iclie agle Actual effective legth ØDC l ØDS l2 L CORNER RADIUS SEMI-FINISHING FINISHING 65 HRC 65 4 FLUTES ATH COATING Helix Agle 20 d h5 ±0.005 Dc 0/-0.1 Pat No. Stock Size (mm) Actual Effective Legth i Iclie Agles Neck D c l 2 l D 1 L D s R Ѳk EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH = Stocked items i Japa Hitachi Tool Egieeig USA ph
7 Toleace o Coe Radius (Cetal axis) ØD1 θk Neck R Back tape o peipheal edge 1.5~6 Iclie agle Actual effective legth ØDC l ØDS l2 L CORNER RADIUS SEMI-FINISHING FINISHING 65 HRC 65 4 FLUTES ATH COATING Helix Agle 20 d h5 ±0.005 Dc 0/-0.1 Pat No. Stock Size (mm) Actual Effective Legth i Iclie Agles Neck D c l 2 l D 1 L D s R Ѳk EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH = Stocked items i Japa 2013 Hitachi Tool Egieeig USA ph
8 Toleace o Coe Radius (Cetal axis) ØD1 θk Neck R Back tape o peipheal edge 1.5~6 Iclie agle Actual effective legth ØDC l ØDS l2 L CORNER RADIUS SEMI-FINISHING FINISHING 65 HRC 65 4 FLUTES ATH COATING Helix Agle 20 d h5 ±0.005 Dc 0/-0.1 Pat No. Stock Size (mm) Actual Effective Legth i Iclie Agles Neck D c l 2 l D 1 L D s R Ѳk EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH EPDRF TH = Stocked items i Japa Hitachi Tool Egieeig USA ph
9 EPDRF Cuttig Coditios (Metic) Wok Mateial Coppe (Cu) Cabo Alloy ( HB) Stailess Tool (25-35HRC) Pe-hade (35-45HRC) Hadeed (45-55HRC) Hadeed (55-65HRC) Ratio to stadad depth of cut 120% 100% 90% 80% 65% 60% Mill dia. Ude eck legth Stadad depth of cut mi) mi) mi) mi) mi) ,900 2,440 31,120 1,952 28,008 1,757 26,608 1,669 23,947 1,230 22,749 1, ,500 1,780 25,200 1,424 22,680 1,282 21,546 1,218 19, , ,000 1,580 22,400 1,264 20,160 1,138 19,152 1,081 17, , ,500 1,390 19,600 1,112 17,640 1,001 16, , , ,800 1,100 17, , , , , , , , , , , , , , , , , ,900 2,440 31,120 1,952 28,008 1,757 26,608 1,669 23,947 1,230 22,749 1, ,500 1,780 25,200 1,424 22,680 1,282 21,546 1,218 19, , ,000 1,580 22,400 1,264 20,160 1,138 19,152 1,081 17, , ,500 1,390 19,600 1,112 17,640 1,001 16, , , ,800 1,100 17, , , , , , , , , , , , , , , , , ,900 2,030 23,920 1,624 21,528 1,462 20,452 1,389 18,406 1,020 17, ,200 1,850 21,760 1,480 19,584 1,332 18,605 1,265 16,744 1,030 15, ,800 1,480 17,440 1,184 15,696 1,066 14,911 1,012 13, , ,900 1,020 13, , , , , ,900 1,020 13, , , , , ,900 2,030 23,920 1,624 21,528 1,462 20,452 1,389 18,406 1,020 17, ,200 1,850 21,760 1,480 19,584 1,332 18,605 1,265 16,744 1,030 15, ,800 1,480 17,440 1,184 15,696 1,066 14,911 1,012 13, , ,900 1,020 13, , , , , ,900 1,020 13, , , , , ,900 2,940 20,800 2,450 18,700 2,210 17,700 2,080 15,600 1,470 14,600 1, ,900 2,940 20,800 2,450 18,700 2,210 17,700 2,080 15,600 1,470 14,600 1, ,700 2,670 18,900 2,230 17,000 2,010 16,100 1,890 14,200 1,340 13,200 1, ,400 1,950 15,300 1,620 13,800 1,460 13,000 1,380 11,500 1,080 10, ,300 1,730 13,600 1,440 12,200 1,300 11,600 1,230 10, , ,300 1,520 11,900 1,260 10,700 1,140 10,100 1,070 8, , ,900 2,940 20,800 2,450 18,700 2,210 17,700 2,080 15,600 1,470 14,600 1, ,900 2,940 20,800 2,450 18,700 2,210 17,700 2,080 15,600 1,470 14,600 1, ,700 2,670 18,900 2,230 17,000 2,010 16,100 1,890 14,200 1,340 13,200 1, ,400 1,950 15,300 1,620 13,800 1,460 13,000 1,380 11,500 1,080 10, ,300 1,730 13,600 1,440 12,200 1,300 11,600 1,230 10, , ,300 1,520 11,900 1,260 10,700 1,140 10,100 1,070 8, , ,900 2,940 20,800 2,450 18,700 2,210 17,700 2,080 15,600 1,470 14,600 1, ,900 2,940 20,800 2,450 18,700 2,210 17,700 2,080 15,600 1,470 14,600 1, ,700 2,670 18,900 2,230 17,000 2,010 16,100 1,890 14,200 1,340 13,200 1, ,400 1,950 15,300 1,620 13,800 1,460 13,000 1,380 11,500 1,080 10, ,300 1,730 13,600 1,440 12,200 1,300 11,600 1,230 10, , ,300 1,520 11,900 1,260 10,700 1,140 10,100 1,070 8, , ,300 1,520 11,900 1,260 10,700 1,140 10,100 1,070 8, , ,600 1,440 11,300 1,200 10,200 1,080 9,600 1,020 8, , mi) 2013 Hitachi Tool Egieeig USA ph
10 EPDRF Cuttig Coditios (Metic) Wok Mateial Coppe (Cu) Cabo Alloy ( HB) Stailess Tool (25-35HRC) Pe-hade (35-45HRC) Hadeed (45-55HRC) Hadeed (55-65HRC) Ratio to stadad depth of cut 120% 100% 90% 80% 65% 60% Mill dia. Ude eck legth Stadad depth of cut mi) mi) mi) mi) mi) ,900 2,940 20,800 2,450 18,700 2,210 17,700 2,080 15,600 1,470 14,600 1, ,700 2,850 18,900 2,350 17,000 2,100 16,100 1,950 14,200 1,490 13,200 1, ,400 2,170 15,300 1,810 13,800 1,620 13,000 1,530 11,500 1,200 10, ,300 1,930 13,600 1,610 12,200 1,440 11,600 1,360 10,200 1,070 9, ,300 1,680 11,900 1,400 10,700 1,260 10,100 1,190 8, , ,900 2,940 20,800 2,450 18,700 2,210 17,700 2,080 15,600 1,470 14,600 1, ,900 2,940 20,800 2,450 18,700 2,210 17,700 2,080 15,600 1,470 14,600 1, ,700 2,850 18,900 2,350 17,000 2,100 16,100 1,950 14,200 1,490 13,200 1, ,400 2,170 15,300 1,810 13,800 1,620 13,000 1,530 11,500 1,200 10, ,300 1,930 13,600 1,610 12,200 1,440 11,600 1,360 10,200 1,070 9, ,300 1,680 11,900 1,400 10,700 1,260 10,100 1,190 8, , ,300 1,680 11,900 1,400 10,700 1,260 10,100 1,190 8, , ,600 1,600 11,300 1,330 10,200 1,200 9,600 1,130 8, , ,700 2,970 18,900 2,480 17,000 2,230 16,100 2,100 14,200 1,490 13,200 1, ,300 1,930 13,600 1,610 12,200 1,440 11,600 1,360 10,200 1,070 9, ,300 1,680 11,900 1,400 10,700 1,260 10,100 1,190 8, , ,400 2,570 16,200 2,140 14,600 1,920 13,800 1,820 12,200 1,280 11,300 1, ,900 2,130 14,100 1,770 12,700 1,600 12,000 1,510 10,600 1,110 9, ,100 1,750 11,800 1,410 10,600 1,270 10,000 1,200 8, , ,700 2,350 14,800 1,960 13,300 1,760 12,500 1,660 11,100 1,230 10,300 1, ,100 1,870 11,800 1,560 10,600 1,400 10,000 1,330 8,800 1,040 8, ,700 2,350 14,800 1,960 13,300 1,760 12,500 1,660 11,100 1,230 10,300 1, ,100 1,870 11,800 1,560 10,600 1,400 10,000 1,330 8,800 1,040 8, ,300 2,550 14,400 2,120 13,000 1,910 12,200 1,800 10,800 1,270 10,100 1, ,300 2,550 14,400 2,120 13,000 1,910 12,200 1,800 10,800 1,270 10,100 1, ,000 2,060 11,700 1,720 10,500 1,550 9,900 1,460 8,700 1,150 8, ,900 2,060 9,100 1,720 8,200 1,550 7,700 1,460 6,800 1,150 6, ,300 2,550 14,400 2,120 13,000 1,910 12,200 1,800 10,800 1,270 10,100 1, ,300 2,550 14,400 2,120 13,000 1,910 12,200 1,800 10,800 1,270 10,100 1, ,300 2,550 14,400 2,120 13,000 1,910 12,200 1,800 10,800 1,270 10,100 1, ,000 2,060 11,700 1,720 10,500 1,550 9,900 1,460 8,700 1,150 8, ,000 2,060 11,700 1,720 10,500 1,550 9,900 1,460 8,700 1,150 8, ,900 2,060 9,100 1,720 8,200 1,550 7,700 1,460 6,800 1,150 6, ,300 2,830 14,400 2,360 13,000 2,120 12,200 2,010 10,800 1,410 10,100 1, ,300 2,830 14,400 2,360 13,000 2,120 12,200 2,010 10,800 1,410 10,100 1, ,000 2,290 11,700 1,910 10,500 1,720 9,900 1,620 8,700 1,270 8,200 1, ,000 2,290 11,700 1,910 10,500 1,720 9,900 1,620 8,700 1,270 8,200 1, ,900 2,290 9,100 1,910 8,200 1,720 7,700 1,620 6,800 1,270 6,400 1, ,300 2,830 14,400 2,360 13,000 2,120 12,200 2,010 10,800 1,410 10,100 1, ,300 2,830 14,400 2,360 13,000 2,120 12,200 2,010 10,800 1,410 10,100 1, ,300 2,830 14,400 2,360 13,000 2,120 12,200 2,010 10,800 1,410 10,100 1, ,000 2,290 11,700 1,910 10,500 1,720 9,900 1,620 8,700 1,270 8,200 1, ,000 2,290 11,700 1,910 10,500 1,720 9,900 1,620 8,700 1,270 8,200 1, ,900 2,290 9,100 1,910 8,200 1,720 7,700 1,620 6,800 1,270 6,400 1, ,900 2,290 9,100 1,910 8,200 1,720 7,700 1,620 6,800 1,270 6,400 1,040 mi) Hitachi Tool Egieeig USA ph
11 EPDRF Cuttig Coditios (Metic) Wok Mateial Coppe (Cu) Cabo Alloy ( HB) Stailess Tool (25-35HRC) Pe-hade (35-45HRC) Hadeed (45-55HRC) Hadeed (55-65HRC) Ratio to stadad depth of cut 120% 100% 90% 80% 65% 60% Mill dia. Ude eck legth Stadad depth of cut mi) mi) mi) mi) mi) ,400 3,350 10,400 2,790 9,300 2,520 8,800 2,240 7,800 1,750 7,200 1, ,400 3,350 10,400 2,790 9,300 2,520 8,800 2,240 7,800 1,750 7,200 1, ,200 3,020 9,300 2,520 8,400 2,010 7,900 1,830 7,000 1,470 6,500 1, ,200 3,020 9,300 2,520 8,400 2,010 7,900 1,830 7,000 1,470 6,500 1, ,400 3,350 10,400 2,790 9,300 2,520 8,800 2,240 7,800 1,750 7,200 1, ,400 3,350 10,400 2,790 9,300 2,520 8,800 2,240 7,800 1,750 7,200 1, ,200 3,020 9,300 2,520 8,400 2,010 7,900 1,830 7,000 1,470 6,500 1, ,200 3,020 9,300 2,520 8,400 2,010 7,900 1,830 7,000 1,470 6,500 1, ,400 3,350 10,400 2,790 9,300 2,520 8,800 2,380 7,800 1,860 7,200 1, ,400 3,350 10,400 2,790 9,300 2,520 8,800 2,380 7,800 1,860 7,200 1, ,200 3,020 9,300 2,520 8,400 2,260 7,900 1,900 7,000 1,570 6,500 1, ,200 3,020 9,300 2,520 8,400 2,260 7,900 1,900 7,000 1,570 6,500 1, ,400 3,350 10,400 2,790 9,300 2,520 8,800 2,380 7,800 1,860 7,200 1, ,400 3,350 10,400 2,790 9,300 2,520 8,800 2,380 7,800 1,860 7,200 1, ,200 3,020 9,300 2,520 8,400 2,260 7,900 1,900 7,000 1,570 6,500 1, ,200 3,020 9,300 2,520 8,400 2,260 7,900 1,900 7,000 1,570 6,500 1, ,700 2,620 8,100 2,190 7,300 1,970 6,900 1,760 6,100 1,370 5,700 1, ,700 2,360 7,300 1,970 6,600 1,570 6,200 1,430 5,500 1,150 5, ,700 2,620 8,100 2,190 7,300 1,970 6,900 1,760 6,100 1,370 5,700 1, ,700 2,360 7,300 1,970 6,600 1,570 6,200 1,430 5,500 1,150 5, ,700 2,620 8,100 2,190 7,300 1,970 6,900 1,860 6,100 1,460 5,700 1, ,700 2,360 7,300 1,970 6,600 1,770 6,200 1,490 5,500 1,230 5, ,700 2,620 8,100 2,190 7,300 1,970 6,900 1,860 6,100 1,460 5,700 1, ,700 2,360 7,300 1,970 6,600 1,770 6,200 1,490 5,500 1,230 5, ,700 2,620 8,100 2,190 7,300 1,970 6,900 1,860 6,100 1,460 5,700 1, ,700 2,360 7,300 1,970 6,600 1,770 6,200 1,490 5,500 1,230 5, ,600 2,330 7,200 1,940 6,500 1,750 6,100 1,560 5,400 1,220 5, ,800 2,100 6,500 1,750 5,800 1,400 5,500 1,270 4,900 1,020 4, ,800 2,100 6,500 1,750 5,800 1,400 5,500 1,270 4,900 1,020 4, ,600 2,330 7,200 1,940 6,500 1,750 6,100 1,560 5,400 1,300 5, ,800 2,100 6,500 1,750 5,800 1,570 5,500 1,270 4,900 1,090 4, ,800 2,100 6,500 1,750 5,800 1,570 5,500 1,270 4,900 1,090 4, ,600 2,330 7,200 1,940 6,500 1,750 6,100 1,650 5,400 1,300 5, ,800 2,100 6,500 1,750 5,800 1,570 5,500 1,320 4,900 1,090 4, ,800 2,100 6,500 1,750 5,800 1,570 5,500 1,320 4,900 1,090 4, ,600 2,330 7,200 1,940 6,500 1,750 6,100 1,650 5,400 1,300 5, ,800 2,100 6,500 1,750 5,800 1,570 5,500 1,320 4,900 1,090 4, ,800 2,100 6,500 1,750 5,800 1,570 5,500 1,320 4,900 1,090 4, mi) 2013 Hitachi Tool Egieeig USA ph
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