AD & ADO SERIES Volume 4

Transcription

1 New carbie ri series A & AO ERIE Voume 4 N E W C O A T I N G A - A O N E W E R I E A - A O N E W E R I E 78 IN N E W C O A T HANK IZE AE I N G A - A O N E W E R I E E R I E A - B R A N E R I E A - B R A N E R I E A - B R A N E R I E A - B R A N

2 INEX A-2... PAGE 9-10 A-4... PAGE AO-3... PAGE AO-5... PAGE AO-PT... PAGE 18 AO PAGE AO PAGE AO PAGE AO PAGE 25 CUTTING CONITION... PAGE 26 2

3 CARBIE RI (WITHOUT OI HOE) 1 Wavy point form breaks chip into sma manageabe pieces 2 Wie fute room faciitates stabe chip evacuation 3 EgiAs coating enabes ong too ife EgiAs Coating EgiAs coating with high toughness an wear resistance characteristics Constructe with extreme toughness, high wear an heat resistance characteristics to ensure stabe an consistent too ife. ee figure 1. 1 Wear Resistance igure 1. Coating structure 2 Perioic Nano-ayere Coating Coating Coor Coating tructure (Hv) Harness (c ) Oxiation Temperature Heat Resistance Ahesion trength Wear Resistance Weing Resistance Toughness Interference Coor Perioic Nano-ayere an wear resistance ayer EgiAs is a registere traemark of OG Corporation. 3

4 EATURE ow thrust resistance an stabe torque are possibe by the new wavy point form an ow web thickness Too A-4 Ø10 3,500 A - 4 3,500 Competitor Work Materia CM440 2,800 2,100 2,800 2,100 Cutting pee 70m/min (2.229 min -1 ) 1, , ee Rate epth of Hoe 668 mm/min (0,3 mm/rev) 30 mm (Bin) Torque Thrust Torque Thrust (N/cm) (N) (N/cm) (N) Cooant Water oube (externa) Machine Vertica Machining Center uperior protection against friction with OG s EgiAs coating Too A-4 Ø6 Number of Hoes 0 2,000 4,000 6,000 8,000 Work Materia CM440 (30HRC) Cutting pee 70m/min (3.715 min -1 ) A-4 8,624 Hoes 8,624 Hoes Conventiona 6,180 Hoes ee Rate 668 mm/min (0,18 mm/rev) 6,580 Hoes epth of Hoe 18 mm (Bin) Competitor 5,066 Hoes 4,759 Hoes Cooant Water oube (externa) Machine Vertica Machining Center 4

5 CARBIE RI (WITH OI HOE) Optimum specifications for every riing epth 1 EgiAs coating enabes ong too ife 2 Wie fute room faciitates stabe chip evacuation M (Mie) margin improves stabiity in eep-hoe appications Two point forms base on ength Wavy Point orm traight Point orm ong too ife is possibe by ow thrust resistance an stabe torque Breaks chip into sma manageabe pieces uperior point strength with ow cutting force are achieve even for ong ris with ong overhang ength 5

6 EATURE uperior protection against friction with OG s EgiAs coating Too AO-5 Ø10 Number of Hoes ,000 1,500 2,000 2,500 Work Materia 50C AO-5 2,750 Hoes Cutting pee 100m/min (3.185 min -1 ) 2,750 Hoes ee Rate 796 mm/min (0,25 mm/rev) Conventiona 1,750 Hoes 2,000 Hoes epth of Hoe 50 mm (Bin) Competitor 1,000 Hoes 1,250 Hoes Cooant Water oube (interna) After riing 500 hoes Machine Horizonta Machining Center AO-5 Conventiona Competitor 6

7 EATURE Improve machining performance in aoy stee Too AO-5 Ø10 Number of Hoes ,000 1,500 2,000 2,500 Work Materia CM440 (30HRC) Cutting pee 75m/min (2.389 min -1 ) ee Rate 597 mm/min (0,25 mm/rev) AO-5 Conventiona 1,500 Hoes 1,750 Hoes 2,250 Hoes 2,250 Hoes epth of Hoe 50 mm (Bin) Competitor 1,250 Hoes 1,500 Hoes Cooant Water oube (interna) After riing hoes Machine Horizonta Machining Center AO-5 Conventiona Competitor ong too ife can be achieve even at high fee rate with OG s EgiAs coating Too AO-5 Ø10 Competitor Ø10 Number of Hoes ,000 1,500 2,000 2,500 Work Materia Cutting pee ee Rate 160m/min (5,096min -1 ) 1,273mm/min (0.25mm/rev) 50C 100m/min (3,185min -1 ) 796mm/min (0.25mm/rev) AO-5 Competitor A 1,200 Hoes 894 Hoes 2,000 Hoes 2,000 Hoes epth of Hoe 50 mm (Bin) Competitor B 1,000 Hoes 1,000 Hoes Cooant Machine Water oube (interna) Horizonta Machining Center Competitor C 500 Hoes 500 Hoes 7

8 CUTTING ATA Greater efficiency even in eep-hoe appications Too AO-20 Ø6 Number of Hoes ,000 Work Materia CM440 (30HRC) Cutting pee 60m/min (3.185 min -1 ) AO Hoes 900 Hoes ee Rate 573 mm/min (0,18 mm/rev) Conventiona 540 Hoes 540 Hoes epth of Hoe 120 mm (Bin) After riing 540 hoes Cooant Water oube (interna) Machine Horizonta Machining Center AO-20 Conventiona The most suitabe specifications base on riing epth have been aopte Improve hoe accuracy can be achieve with the M margin an hook teeth geometry Too AO-8 Ø10 Work Materia 50C Cutting pee 100m/min (3.185 min -1 ) ee Rate 956 mm/min (0,3 mm/rev) epth of Hoe 80 mm (Through) (mm) Hoe Entry Hoe Exit Average of 4 hoes Hoe Runout AO-8 Competitor A Competitor B Competitor C Competitor Cooant Water oube (interna) Machine Vertica Machining Center 8

9 A-2 riing oi carbie 2x irst choice in quaity an performance Carbie ri with EgiAs coating Up to 2x or genera purpose stees an cast iron 160 sizes P P P P K K H H H C: 0,2% C: 0,25-0,4% C: 0,45% CM GG GGG HRC HRC HRC CARBIE HRINK EG 30 IT , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , h , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , riing oi carbie 2x 9

10 A-2 riing oi carbie 2x irst choice in quaity an performance Carbie ri with EgiAs coating Up to 2x or genera purpose stees an cast iron 160 sizes P P P P K K H H H C: 0,2% C: 0,25-0,4% C: 0,45% CM GG GGG HRC HRC HRC riing oi carbie 2x 10 CARBIE HRINK EG 30 IT , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , h , , , , , , , , , , , , , , , , , , ,

11 A-4 riing oi carbie 4x irst choice in quaity an performance Carbie ri with EgiAs coating Up to 4x or genera purpose stees an cast iron 149 sizes P P P P K K H H C: 0,2% C: 0,25-0,4% C: 0,45% CM GG GGG HRC HRC CARBIE HRINK EG 30 IT , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , h , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , riing oi carbie 4x 11

12 A-4 riing oi carbie 4x irst choice in quaity an performance Carbie ri with EgiAs coating Up to 4x or genera purpose stees an cast iron 149 sizes P P P P K K H H C: 0,2% C: 0,25-0,4% C: 0,45% CM GG GGG HRC HRC 4x riing oi carbie 12 CARBIE HRINK EG 30 IT , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , h , , , , , , , , ,

13 AO-3 riing oi carbie 3x 140 irst choice in quaity an performance Carbie ri with interna cooant, EgiAs coating Up to 3x or genera purpose stees an cast iron 109 sizes P P P P M K K N H H H C: 0,2% C: 0,25-0,4% C: 0,45% CM INOX GG GGG AC,AC Ti HRC HRC HRC CARBIE HRINK EG 30 IT , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , h , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , riing oi carbie 3x 13

14 AO-3 riing oi carbie 3x 140 irst choice in quaity an performance Carbie ri with interna cooant, EgiAs coating Up to 3x or genera purpose stees an cast iron 109 sizes P P P P M K K N H H H C: 0,2% C: 0,25-0,4% C: 0,45% CM INOX GG GGG AC,AC Ti HRC HRC HRC 3x riing oi carbie CARBIE HRINK EG 30 IT , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , h , , , , , , , , , , , , , , , , , , , , , , , , ,

15 AO-5 riing oi carbie 5x 140 irst choice in quaity an performance Carbie ri with interna cooant, EgiAs coating Up to 5x or genera purpose stees an cast iron 191 sizes P P P P M K K N H H H C: 0,2% C: 0,25-0,4% C: 0,45% CM INOX GG GGG AC,AC Ti HRC HRC HRC CARBIE HRINK EG 30 IT , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , h , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , riing oi carbie 5x 15

16 AO-5 riing oi carbie 5x 140 irst choice in quaity an performance Carbie ri with interna cooant, EgiAs coating Up to 5x or genera purpose stees an cast iron 191 sizes P P P P M K K N H H H C: 0,2% C: 0,25-0,4% C: 0,45% CM INOX GG GGG AC,AC Ti HRC HRC HRC 5x riing oi carbie CARBIE HRINK EG 30 IT , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , h , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,

17 AO-5 riing oi carbie 5x irst choice in quaity an performance Carbie ri with interna cooant, EgiAs coating Up to 5x or genera purpose stees an cast iron 191 sizes P P P P M K K N H H H C: 0,2% C: 0,25-0,4% C: 0,45% CM INOX GG GGG AC,AC Ti HRC HRC HRC CARBIE HRINK EG 30 IT , , , , , , h8 5x 140 riing oi carbie 17

18 AO-PT riing oi carbie Piot ri irst choice in quaity an performance Carbie piot ri with interna cooant, EgiAs coating or genera purpose stees an cast iron 15 sizes P P P P M K K H H C: 0,2% C: 0,25-0,4% C: 0,45% CM INOX GG GGG HRC HRC Piot ri riing oi carbie CARBIE HRINK EG 30 IT , , , , , , , , , , , , , , , h8 18

19 AO-10 riing oi carbie 10x X thinning <4 R thinning 4 irst choice in quaity an performance Carbie ri with interna cooant, EgiAs coating oube margin, up to 10x or genera purpose stees an cast iron 101 sizes P P P P M K K H C: 0,2% C: 0,25-0,4% C: 0,45% CM INOX GG GGG HRC CARBIE HRINK EG 30 IT , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , e , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , riing oi carbie 10x 19

20 AO-10 riing oi carbie 10x X thinning <4 R thinning 4 irst choice in quaity an performance Carbie ri with interna cooant, EgiAs coating oube margin, up to 10x or genera purpose stees an cast iron 101 sizes P P P P M K K H C: 0,2% C: 0,25-0,4% C: 0,45% CM INOX GG GGG HRC 10x riing oi carbie CARBIE HRINK EG 30 IT , , , , , , , , , e8 20

21 AO-15 riing oi carbie 15x X thinning <4 R thinning 4 irst choice in quaity an performance Carbie ri with interna cooant, EgiAs coating oube margin, up to 15x or genera purpose stees an cast iron 91 sizes P P P P M K K H C: 0,2% C: 0,25-0,4% C: 0,45% CM INOX GG GGG HRC CARBIE HRINK EG 30 IT , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , e , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , riing oi carbie 15x 21

22 AO-15 riing oi carbie 15x X thinning <4 R thinning 4 irst choice in quaity an performance Carbie ri with interna cooant, EgiAs coating oube margin, up to 15x or genera purpose stees an cast iron 91 sizes P P P P M K K H C: 0,2% C: 0,25-0,4% C: 0,45% CM INOX GG GGG HRC 15x riing oi carbie CARBIE HRINK EG 30 IT , , , , , , e8 22

23 AO-20 riing oi carbie 20x X thinning <4 R thinning 4 irst choice in quaity an performance Carbie ri with interna cooant, EgiAs coating oube margin, up to 20x or genera purpose stees an cast iron 91 sizes P P P P M K K H C: 0,2% C: 0,25-0,4% C: 0,45% CM INOX GG GGG HRC CARBIE HRINK EG 30 IT , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , e , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , riing oi carbie 20x 23

24 AO-20 riing oi carbie 20x X thinning <4 R thinning 4 irst choice in quaity an performance Carbie ri with interna cooant, EgiAs coating oube margin, up to 20x or genera purpose stees an cast iron 91 sizes P P P P M K K H C: 0,2% C: 0,25-0,4% C: 0,45% CM INOX GG GGG HRC 20x riing oi carbie CARBIE HRINK EG 30 IT , , , , , , e8 24

25 AO-30 riing oi carbie 30x X thinning <4 R thinning 4 irst choice in quaity an performance Carbie ri with interna cooant, EgiAs coating oube margin, up to 30x or genera purpose stees an cast iron 71 sizes P P P P M K K H C: 0,2% C: 0,25-0,4% C: 0,45% CM INOX GG GGG HRC CARBIE HRINK EG 30 IT , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , e , , , , , , , , , , , , , , , , , , , , , , , riing oi carbie 30x 25

26 CUTTING CONITION riing oi Cutting conitions A-2/A-4 tanar riing C<0,35% (C<0,35%) t40 CM ~710 N/mm2 C 0,35% (C 0,35%) CK50 ~1060 N/mm2 pecia Aoy UJ2 U erie U300 erie U400 K61 43 HRC Harene tee 43 ~ 48 HRC GG GG25 ~ 350 N/mm 2 GGG GGG40 ~ 500 N/mm 2 Vc 63 ~ 100 m/min 63 ~ 100 m/min 50 ~ 71 m/min 25 ~ 40 m/min 40 ~ 63 m/min 32 ~ 45 m/min 63 ~ 100 m/min 50 ~ 80 m/min Ø ,06~0, ,06~0, ,06~0, ,06~0, ,06~0, ,06~0, ,06~0, ,06~0, ,09~0, ,09~0, ,09~0, ,09~0, ,09~0, ,09~0, ,09~0, ,09~0, ,10~0, ,10~0, ,10~0, ,10~0, ,10~0, ,10~0, ,10~0, ,10~0, ,12~0, ,12~0, ,12~0, ,12~0, ,12~0, ,12~0, ,12~0, ,12~0, ,14~0, ,14~0, ,14~0, ,14~0, ,14~0, ,14~0, ,14~0, ,14~0, ,16~0, ,16~0, ,16~0, ,16~0, ,16~0, ,16~0, ,16~0, ,16~0, ,18~0, ,18~0, ,18~0, ,18~0, ,18~0, ,18~0, ,18~0, ,18~0, ,20~0, ,20~0, ,20~0, ,20~0, ,20~0, ,20~0, ,20~0, ,20~0, ,22~0, ,22~0, ,22~0, ,22~0, ,22~0, ,22~0, ,22~0, ,22~0, ,25~0, ,25~0, ,25~0, ,25~0, ,25~0, ,25~0, ,25~0, ,25~0, ,28~0, ,28~0, ,28~0, ,28~0, ,28~0, ,28~0, ,28~0, ,28~0, ,30~0, ,30~0, ,30~0, ,30~0, ,30~0, ,30~0, ,30~0, ,30~0,40 AO-3/5/AO-PT Carbon tee Aoy tee Aoy tee Cast Iron uctie Cast tainess tee 50C CM440 CM440 30HRC C250 IRON C700 U304 Vc 80 ~ 120 m/min 80 ~ 120 m/min 60 ~ 90 m/min 80 ~ 120 m/min 60 ~ 100 m/min 40 ~ 70 m/min Cutting conitions riing oi carbie Ø ,06~0, ,06~0, ,06~0, ,06~0, ,06~0, ,06~0, ,08~0, ,08~0, ,08~0, ,08~0, ,08~0, ,08~0, ,10~0, ,10~0, ,10~0, ,10~0, ,10~0, ,10~0, ,12~0, ,12~0, ,12~0, ,12~0, ,12~0, ,12~0, ,14~0, ,14~0, ,14~0, ,14~0, ,14~0, ,14~0, ,16~0, ,16~0, ,16~0, ,16~0, ,16~0, ,16~0, ,18~0, ,18~0, ,18~0, ,18~0, ,18~0, ,18~0, ,20~0, ,20~0, ,20~0, ,20~0, ,20~0, ,20~0, ,20~0, ,20~0, ,20~0, ,20~0, ,20~0, ,20~0, ,21~0, ,21~0, ,21~0, ,21~0, ,21~0, ,21~0, ,21~0, ,21~0, ,21~0, ,21~0, ,21~0, ,21~0, ,22~0, ,22~0, ,22~0, ,22~0, ,22~0, ,22~0, ,25~0, ,25~0, ,25~0, ,25~0, ,25~0, ,25~0, ,28~0, ,28~0, ,28~0, ,28~0, ,28~0, ,28~0, ,30~0, ,30~0, ,30~0, ,30~0, ,30~0, ,30~0,40 AO-10/15/20/30 Mi tee - ow Carbon tee C ~150HB ~500 N/mm 2 Carbon tee 35C 50C ~210HB ~710 N/mm 2 Aoys tee CM Cr NCM 16~28HRC 710~900 N/mm 2 Cast Iron C250 ~350 N/mm 2 uctie Cast Iron C450 C ~600 N/mm 2 tainess tee U ~ 800 N/mm 2 Vc 60 ~ 125 m/min 60 ~ 125 m/min 60 ~ 125 m/min 60 ~ 125 m/min 50 ~ 80 m/min 40 ~ 80 m/min Ø ,06 ~ 0, ,06 ~ 0, ,06 ~ 0, ,06 ~ 0, ,06 ~ 0, ,06 ~ 0, ,08 ~ 0, ,08 ~ 0, ,08 ~ 0, ,08 ~ 0, ,08 ~ 0, ,08 ~ 0, ,10 ~ 0, ,10 ~ 0, ,10 ~ 0, ,10 ~ 0, ,10 ~ 0, ,10 ~ 0, ,12 ~ 0, ,12 ~ 0, ,12 ~ 0, ,12 ~ 0, ,12 ~ 0, ,12 ~ 0, ,16 ~ 0, ,16 ~ 0, ,16 ~ 0, ,16 ~ 0, ,16 ~ 0, ,16 ~ 0, ,20 ~ 0, ,20 ~ 0, ,20 ~ 0, ,20 ~ 0, ,20 ~ 0, ,20 ~ 0, ,24 ~ 0, ,24 ~ 0, ,24 ~ 0, ,24 ~ 0, ,24 ~ 0, ,24 ~ 0,42 26

27 OUT NOW! 27

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