C-Line Linear guide system

Size: px

Start display at page:

Download "C-Line Linear guide system"

Chester Berry
5 years ago
Views:

1 adea S.r.. adea GmbH Via Meette, Miano Te Fax Internet: E-Mai: Rudof-Diese-Straße ufringen Te. +49 (0) Fax +49 (0) Internet: E-Mai: ADELLA WORLDWIDE ORGAISATIO Берг АБ Тел.(495) ,факс (495) Linear and Motion Soutions Europe: Austria Czech Repubic Denmark Finand France Germany Linear and Motion Soutions ew product ine Hungary Itay etherands orway Poand Romania Sovakia Sovenia Spain Sweden Switzerand Turkey Linear guide system Korea USA China Taiwan India Singapore Branches and distributors ADELLA GmbH Printed in Germany CL 1001 E

2 Берг АБ Тел.(495) ,факс (495) System LS 2 Compensation of toerances for paraeism and mounting surfaces roers with fixed and foating bearings Easy and permanent running performance High speed up to 8 m/s Integrated ubricating system 1

3 System LS To be in a position to offer compete guide systems the consists of guide rais, guide roers and carriages. rais and roers can be used as individua components; in most cases however, standard carriages are used. The foowing figure appies to the oads indicated in the tabes beow: The cod drawn rais have a C shape and are induction hardened. The roers run on the inside raceways of the C-profie. The rais are zinc-pated; aternativey they are avaiabe with nicke-pated surface. Based on the different design of the roers, constructions with fixed or foating bearings can be reaised. Thereby errors in paraeism, height and ange can be baanced. Ony one rai shape is necessary for this. adea offers 3 rai sizes. The carriages can be adjusted free of pay. They are equipped with concentric and eccentric roers and can be combined with 3, 4 or 5 roers. MAX LOAD O IDIVIDUAL CARRIAGES The tabes beow show the maximum oad that can be appied to an individua carriage. Short carriage Essentia technica properties: Carriage Fy Fz Mx m My m Mz m Mz Mzr q stee rai, drawn, induction hardened q zinc-pated rai, aternativey with nicke-pated surface q roers for fixed and foating bearing constructions q high baance of mounting surface errors and misaignment q high performance and rugged q roers ubricated for ife q dust resistant LS 28 C3 RCS LS 43 C3 RCS LS 63 C3 RCS Fy with effect on the concentric roers. Long carriage Carriage Fy Fz Mx m My m Mz m Mz Mzr q easy fitting q easy smooth running q high speeds up to 8 m/s (depending on roer size and appication) LS 28 C3 RCS A C4 RCS C C4 RCS A C4 RCS B C5 RCS A C5 RCS B q acceeration up to 50 m/s² q working temperatures up to 80 C possibe q pitch of rai borings standard or according to customer drawings LS 43 C3 RCS A C4 RCS C C4 RCS A C4 RCS B C5 RCS A C5 RCS B q integrated ubricating system at the front sides of the carriage Fy with effect on the concentric roers. The max oad is based on the guide roer vaues (oad capacity of bot and bearing) and on the max contact pressure of 1250/mm² between rai and roer. Loads are rated for effect in direction Y excusivey or in direction Z excusivey. A combination of rates reduces the vaues. 2

4 Берг АБ Тел.(495) ,факс (495) System LS DYAMIC LOAD CAPACITY OF THE IDIVIDUAL CARRIAGE Long carriage with 3 roers Type C3 A view from above The foowing tabes indicate the nomina oad which corresponds to a nomina bearing ifetime of 100 km. 2 L10 = (Ci/Pi)3 x 100 km Ci and Pi are the oad capacity and the appied oad for a certain oad direction. Long carriage with 4 roers Type C4 C view from above Short carriage Carriage Cy Cz CMx CMy m m LS 28 C3 RCS LS 43 C3 RCS LS 63 C3 RCS CMz m Mz Mzr Type C4 A view from above Type C4 B view from above Cy with effect on the concentric roers. Long carriage Carriage Cy Cz CMx CMy m m CMz m Mz Mzr LS 28 C3 RCS A C4 RCS C C4 RCS A C4 RCS B C5 RCS A C5 RCS B LS 43 C3 RCS A C4 RCS C C4 RCS A C4 RCS B C5 RCS A C5 RCS B Long carriage with 5 roers Type C5 A view from above Type C5 B view from above Cy with effect on the concentric roers. CARRIAGE COFIGURATIOS In the foowing carriage configurations the dashed guide roers are concentric. Short carriage with 3 roers Typ C3 view from above and show the contact points with The markings the running surface of the rais. 3

5 System LS Cacuation exampe: patform with 4 carriages C3 RCS The genera arrangement is shown in the drawing beow. Auto-aigning systems Sef-aigning systems are used to baance high mounting surface toerances between two parae instaed guides. The adea system LS can be combined with the roers RCS and RAS so that high horizonta or vertica toerances can be baanced. The patform runs aong the two rais and is charged with oad F which takes effect 100 mm and 50 mm afar from the midde of the carriage. Data: guide LS 43; carriage C3 RCS I x = 400 mm, I z = 300 mm F = 6000, X F = 100 mm, Z F = 50 mm In this configuration Py is the oad on the mosty oaded carriage and is cacuated as foows: F F XF F ZF P = + + = IX 2 IZ Horizonta adjustment Dx Fixed bearing: Carriages equipped with roers type RCS/RCSR to compensate radia and axia oads. Foating bearing: Carriages equipped with roers type RAS/RASR to compensate radia oads ony. The oad Fy indicated in the tabe of max oad for carriage C3 RCS is Max. possibe vaue: Dx = 1,5 mm The system nomina ifetime is cacuated as foows: from the tabe of the dynamic oad capacity, the vaue Cy for carriage C3 RCS is L 10 = (13.200/2.750) 3 x 100 = km Important remark: The rai must be ubricated to reach this vaue. Otherwise the expected ifetime can be reduced by fretting between rai and roer. 4

6 System LS Vertica adjustment Dy Fixed bearing: Carriages equipped with concentric roers type RCS and eccentric roers type RASR to compensate radia and axia oads. This aows for a titing movement of the carriage up to the max. titing ange. Foating bearing: Carriages equipped with concentric roers type RAS and eccentric roers type RASR to compensate axia oads ony. The vaue Dy depends on the distance between the rais and the max. possibe titing ange α = ± 1.5 of the carriage at the fixed bearing side. Max incined movement admissibe for sef-aigning tabes and carriages Carriage C3 RAS28 C4 RAS28 C5 RAS28 C3 RAS43 C4 RAS43... C5 RAS43... α ax ( ) S max (mm) H nomina (mm) 1 ± LS ± LS 43 C3 RAS63 1 ± LS 63 C3 RYS28 C4 RYS28... C5 RYS28... C3 RYS43 C4 RYS43... C5 RYS LS LS 43 C3 RYS LS 63 2 Carriages type...ras... ony consist of guide roers type RAS (concentric) and RASR (eccentric). Carriages type...rys... ony consist of guide roers type RCS (concentric) und RASR (eccentric). Screw type DI E ISO 7380 (10.9) Screw size d L Torque wrench settings (m) LS 28 M5 x LS 43 M8 x LS 63 M8 x

Rais LS Hoe pattern A: boring for counterbore screws according DI E ISO 7380 Hoe pattern B: boring for countersunk screws according DI E ISO 74 Type Dimensions (mm) Moment of inertia (cm 4 ) B H H 1

7 Rais LS Hoe pattern A: boring for counterbore screws according DI E ISO 7380 Hoe pattern B: boring for countersunk screws according DI E ISO 74 Type Dimensions (mm) Moment of inertia (cm 4 ) B H H 1 H 2 D G g D 1 G 1 g 1 I I 1 J x J y Weight (kg/m) LS LS LS ) Longer rais wi be fitted with finish-machined joints. L (1) max (mm) Rai design standard - drawn, induction hardened raceways (MT) - surface zinc-pated (GZ) Surface options - chemicay nicke-pated (W) - uncoated basted (no suffix) * ) Fixing hoes - hoe pattern according to cataogue (A or B* ) ) - hoe pattern according to drawing (Z) * ) - without hoes (F) * ) * ) avaiabe as of 3rd quarter 2012 Exampe standard type: LS43MT2480AGZ Screws DI E ISO 7380 (10.9) are incuded in deivery. 6

8 Roers RCS concentric eccentric 2 Type concentric eccentric De R d 1 (1) d m Dimensions (mm) S min. P L A B 1 M SW 1 SW 2 k RCS 28 RCSR M LS 28 RCS 43 RCSR M10 x LS 43 RCS 63 RCSR M16 x LS 63 Type Dynamic oads () Limit oads () Life coefficients concentric eccentric Cw (3) radia F r axia F a X Y 1) Toerance of mounting hoe: H7 2) The tightening torques appy to non-ubricated threads; for ubricated threads the vaues have to be mutipied by ) Cw = oad for ifetime of 100 km Torquewrench settings (m) 2) RCS 28 RCSR RCS 43 RCSR RCS 63 RCSR Weight (g) roers wi be suppied with washers and nuts (DI 439B). Contact ange α for the oad cacuation: 55 Standard seas type RS For further information of ifetime cacuation pease see our genera cataogue L 1001 E. 7

Roers RAS concentric eccentric Type concentric eccentric De R (1) d 1 d ± X (4) m Dimensions (mm) S min. P L A B 1 M SW 1 SW 2 k RAS 28 RASR 28 23.5 3 8 M8 0.25 6.0 2.5 4.8 18.5 7.0 10.0 3.5 12.

9 Roers RAS concentric eccentric Type concentric eccentric De R (1) d 1 d ± X (4) m Dimensions (mm) S min. P L A B 1 M SW 1 SW 2 k RAS 28 RASR M LS 28 RAS 43 RASR M10 x LS 43 RAS 63 RASR M16 x LS 43 Type Dynamic oad () Limit oad () Torque wrench settings concentric eccentric Cw (3) radiae F r (m) 2) Weight (g) RAS 28 RASR RAS 43 RASR RAS 63 RASR ) Toerance of mounting hoe: H7 2) The tightening torques appy to non-ubricated threads; for ubricated threads the vaues have to be mutipied by ) Cw = oad for ifetime of 100 km 4) Maß ± X is the maximum dispacement from dimension m to ensure proper guide roer function and safety. roers wi be suppied with washers and nuts (DI 439B). Contact ange α for the oadd cacuation: 55 Standard seas type RS For further information of ifetime cacuation pease see our genera cataogue L 1001 E. 8

10 Carriages C3 RCS, C3 RAS, C3 RYS 2 Type Dimensions (mm) L L 1 B I x y H H 1 H 2 G a b c k C3 RCS M5 (2x) LS 28 short carriage C3 RCS M8 (2x) LS 43 C3 RCS M8 (4x) LS 63 Weight (kg) Dimensions aso appy to C3 RAS and C3 RYS. Type Dimensions (mm) L L 1 B I x y H H 1 H 2 G b c e k ong C3 RCS A M LS 28 carriage C3 RCS A M LS 43 Weight (kg) Dimensions aso appy to C3 RAS and C3 RYS. The markings show the contact points with the running surface of the rais. 9

11 Carriages C4 RCS, C4 RAS, C4 RYS Roer combinations The markings show the contact points with the running surface of the rais. C4 C C4 A C4 B Type Dimensions (mm) L L 1 B I x y H H 1 H 2 G b c e k Weight (kg) C4 RCS C C4 RCS A C4 RCS B M LS 28 C4 RCS C C4 RCS A C4 RCS B M LS 43 Dimensions aso appy to C4 RAS C/A/B and C4 RYS C/A/B. 10

12 Carriages C5 RCS, C5 RAS, C5 RYS Roer combinations The markings show the contact points with the running surface of the rais. C5 A 2 C5 B Type Dimensions (mm) L L 1 B I x y H H 1 H 2 G b c e k Weight (kg) C5 RCS A C5 RCS B M LS 28 C5 RCS A C5 RCS B M LS 43 Dimenisions aso appy to C5 RAS A/B and C5 RYS A/B. 11

www.bergab.ru Берг АБ skf@bergab.ru Тел.

avaiabe in stainess stee (DC, C) - thin type for space-saving desing (DC, C) Fexi-Line 645 FW - dimensions acc.

for ight and medium charges - carriages in compact U-profie mounted inside - stainess stee version avaiabe V-Line FS, FSH - stee

Muti-Motion-Line FSR, FSRV - muti-motion system based on V-ine profies - guide rings and curved rais - roed vertica guides for

- guide roers with tapered roer bearings - guide rais for fixed and foating bearings - corrosion protection with surface treatment

13 Берг АБ Тел.(495) ,факс (495) adea inear guide systems Base-Line FWS, FWH, DC, C - economy mode for ight and medium charges - avaiabe in stainess stee (DC, C) - thin type for space-saving desing (DC, C) Fexi-Line 645 FW - dimensions acc. DI 645 with fexibe configurations - for ight oads and ow-noise running - ready to insta - stainess stee version avaiabe U-Line LM - for ight and medium charges - carriages in compact U-profie mounted inside - stainess stee version avaiabe V-Line FS, FSH - stee rais with V-profie - for a oads and a appications - various scopes for design - corrosion protection with surface treatment possibe Muti-Motion-Line FSR, FSRV - muti-motion system based on V-ine profies - guide rings and curved rais - roed vertica guides for outsized radius - corrosion protection with surface treatment possibe Heavy-Line GU, GP - for high oads and use in dirty environment - guide roers with tapered roer bearings - guide rais for fixed and foating bearings - corrosion protection with surface treatment possibe Roboc - for extremey high oads and robust appications - up to 15 tons per carriage - high compensation with easy mounting surface For any furhter information pease order our genera cataogue for inear guide systems L 1001 E or visit 12

14 Берг АБ Тел.(495) ,факс (495) adea S.r.. adea GmbH Via Meette, Miano Te Fax Internet: E-Mai: Rudof-Diese-Straße ufringen Te. +49 (0) Fax +49 (0) Internet: E-Mai: ADELLA WORLDWIDE ORGAISATIO Linear and Motion Soutions Europe: Austria Czech Repubic Denmark Finand France Germany Linear and Motion Soutions ew product ine Hungary Itay etherands orway Poand Romania Sovakia Sovenia Spain Sweden Switzerand Turkey Linear guide system Korea USA China Taiwan India Singapore Branches and distributors ADELLA GmbH Printed in Germany CL 1001 E

PERFORMANCE AND KNOW-HOW

Linear and Motion Soutions PERFORMANCE AND KNOW-HOW Nadea represents 50 years of neede and cam foower bearing know-how. Our ong history in design and manufacturing has extended over the years to the products