LINEAR MOTION CATALOG AND DESIGN GUIDE

Transcription

1 LINEAR MOTION CATALOG AND DESIGN GUIDE

2 Providing the technica experience, products, and custom soutions to chaenging motion contro probems Haydon Kerk Motion Soutions is an innovative technoogy company that offers a goba network of peope, faciities and services dedicated to engineering and manufacturing the word s most advanced motion contro soutions. Systems design Finishing Engineering Assemby Manufacturing Wiring On-site modmaking Testing Precision machining Word-wide technica assistance We can custom-design and manufacture practica motion contro soutions to make your operations more productive and efficient. Custom Hybrid and Can-Stack stepper motors and programmabe drives Custom ead-screw and nut assembies Custom motorized and non-motorized inear rais, sides and assembies A standard seection of products is now avaiabe 24 hours a day at A virtua 2D/3D simuation of your customized options avaiabe at

3 How to Use This Guide Precision Linear Motion Products Cataog and Design Guide Haydon Kerk Motion Soutions, Inc. speciaizes in customized designs to sove compex engineering probems requiring precision inear motion. Before using this guide, take a few minutes to review the tabe of contents and scan through the entire cataog. Our cataog is divided into severa famiies iustrating inear motion products that can be used for different eves of assembies depending on your unique appication needs. SECTION 1 LEAD-SCREW AND NUT ASSEMBLIES The ead-screw product ine offers an extensive array of non-ba ead-screws, anti-backash nuts, and free-wheeing nuts for use as components in a motion system. Haydon Kerk Motion Soutions offers precision ead-screws and nuts that easiy interface to many types of rotary power sources incuding stepper motors, servos, brushess DC, brush-type DC, and AC synchronous motors. Lead-screws and nuts are aso versatie components in systems requiring combination mechanics such as bet, puey, ead-screw systems, and foded-over inear actuator designs. Lead-screws (charts on pages 19 to 23) Nomina screw diameter: 2 mm to 24 mm (5/64-in to 15/16-in) Leads (trave/revoution): 0.3 mm to 76 mm (0.012-in to 3-in)/revoution Nut Styes (product summary and charts on pages 24 to 26) 8 designs of anti-backash and freewheeing nuts as a function of oad and maximum aowabe drag torque. ScrewRais & Spine Shafts (product summary and charts on pages 45 to 54) Kerk ScrewRai combines both functions in a singe, coaxia component. The design saves as much as 80% of the space used by a two-rai system. Kerk Spine Shafts provide anti-rotation for one axis motion or a drive mechanism with rotation for two axes of motion. SECTION 2 STEPPER MOTOR LINEAR ACTUATORS The stepper inear actuator product ine offers an effective soution that simpifies the conventiona way of transating rotary into inear motion. The rotary-to-inear conversion is unique; it takes pace within the motor itsef therefore eiminating the use of bets and pueys, rack and pinion and other mechanica components. There s a detaied tutoria at the beginning of Section 2 that expains the technoogy. There are 2 sub-famiies of stepper motor actuators (Product Summary on page 56) Hybrid Linear Actuators (Overview on page 75) Footprint: 21 mm to 87 mm (0.8-in to 3.4-in) square Force Output: 2 N to 2200 N (0.5 b to 500 b) Linear Trave/step: 1.5 to 127 microns/step ( in to in)/step Can-Stack Linear Actuators (Overview on page 130) Footprint: 15 mm to 46 mm (0.59-in to 1.8-in) diameter Force Output: 7 N to 260 N (1.6 b to 58 b) Linear Trave/step: 20 to 400 microns/step ( in to in)/step SECTION 3 MOTORIZED & NON-MOTORIZED AND SLIDES The inear rais and sides product ine shoud be considered when a more extensive inear motion soution is desired to minimize overa system materia cost, engineering time, and assemby cost. The inear rais and sides are compete mechanica systems that can be powered and motorized to incude a inear bearing, rotary bearings, mechanica frame, precision screw and nut, and an eectronic drive unit. We can aso design, engineer and manufacture a mutipe-axis configuration specific to your appication requirements. Typica Configurations (Section begins on page 221) Trave distances (stroke engths) up to 90-in (229 cm) Motorized or non-motorized Optiona motor mounting bracket and sots for sensors Patented anti-backash nuts or freewheeing nuts avaiabe 1

4 Contact Information Contact Information Haydon Kerk Motion Soutions, Inc. North American HQ/Operations Haydon Kerk Motion Soutions, Inc. Haydon Products Division 1500 Meriden Road Waterbury, CT USA Teephone: info.haydonkerk@ametek.com Haydon Kerk Motion Soutions, Inc. Kerk Products Division 59 Meadowbrook Drive Miford, NH USA Teephone: info.haydonkerk@ametek.com Asia Operations Haydon Linear Motors Co., Ltd. Xianong Industria Park No. 110, Lane 4, Xinyuan Road New District, Changzhou, China Teephone: / Saes: / info.haydonkerk@ametek.com.cn India Operations AMETEK Instruments India Pvt. Ltd. Haydon Kerk and Pittman Motor Saes 148 Prestige Featherite Tech Park EPIP Phase II, Whitefied Bangaore , India (Teephone) (Mobie) dinesh.dhananjayan@ametek.com Europe Operations Haydon Kerk Motion Soutions / France 57 rue des Vignerons Coueron - France Teephone: info-europe.haydonkerk@ametek.com Haydon Kerk Motion Soutions / Germany Schmiedstr Lauf a.d. Pegnitz - Germany Teephone: info-europe.haydonkerk@ametek.com Haydon Kerk Motion Soutions, Inc. A rights reserved. This cataog was produced for excusive use by customers of Haydon Kerk Motion Soutions, Inc, a division of AMETEK, Inc. No part of this book or technica information can be used, reproduced or atered in any form without approva or proper authorization from Haydon Kerk Motion Soutions, Inc., AMETEK, Inc., and its goba affiiates. This cataog is intended to be a guide for products and services offered by Haydon Kerk Motion Soutions, Inc. Despite taking a precautions to avoid technica or typographica errors within the cataog some errors may exist. Because most of our products invove a high degree of accuracy and precision we strongy recommend that you contact a Haydon Kerk Motion Soutions technica advisor for more detais and specific appication requirements. JAN

5 Tabe of Contents Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Can-Stack Rotary Actuators Product Overview Part Number Construction Wiring/Stepping Sequence Z20000 Rotary Series (Ø 20 mm) Rotary Series (Ø 26 mm) Z26000 Rotary Series (Ø 26 mm) Rotary Series (Ø 36 mm) Rotary Series (Ø 46 mm) Low Profie Pancake Motors and AC Synchronous Linear Actuators Pancake Rotary (Ø 80 mm) Panetary Gear Train Pancake Rotary AC Synchronous Hybrid Actuators AC Synchronous Can-Stack Actuators AC Synchronous Rotary Actuators Stepper Motor Drives IDEA Programmabe Drive Features Part Number Construction PCM4806E / PCM4826E ACM4806E / ACM4826E DCM4826X PBL4850E for Brushess Motors DCM8027 & DCM8054 Micro-Stepping Drives DCS4020 Bipoar Chopper Drive Whisper Drive SECTION 3: MOTORIZED & NON-MOTORIZED AND SLIDES Motorized BGS Linear Rais Product Overview Linear Rai Appication Checkist Overview Part Number Construction Seector Chart Size 11 Motorized BGS Size 17 Motorized BGS incudes IDEA Drive Size 23 Motorized BGS

6 Tabe of Contents Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Motorized RGS Linear Rais Overview Part Number Construction Seector Chart Size 11 Motorized RGS Size 17 Motorized RGS Size 17 Motorized RGS with IDEA Drive Size 23 Motorized RGS Motorized WGS Linear Rais Overview Part Number Construction Seector Chart Size 17 Motorized WGS with IDEA Drive Size 17 Motorized WGS Size 23 Motorized WGS Non-Motorized RGS Linear Rais Part Number Construction Seector Chart RGS Rapid Guide Screws RGW Wide Rapid Guide Screws Non-Motorized Linear Guides Linear Guide Series Part Number Construction 251 Non-Motorized WGS Linear Sides Part Number Construction Seector Chart WGS Size 17 & Size 23 Sides LRS Linear Rai Systems LRS Linear Rai Systems Part Number Construction LRS Motorized and Non-Motorized Sides LRS Motorized with IDEA Drive Linear Rai Checkist Linear Rai Appication Checkist Form 264 7

7 Who We Are Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Recognized as a eader in motor miniaturization, Haydon Products Division has been buiding eectric motors and stepper motor based inear actuators for amost haf a century. The company s manufacturing faciity, ocated on ten acres in the heart of Connecticut, supports today s most efficient technoogy and manufacturing methods and is ISO 9001 certified. Kerk Products Division was estabished in 1976 and has grown to be one of the word s argest excusive manufacturers of non-ba ead screws, inear rais, and actuator systems. Our internationay accaimed anti-backash designs and materias provide high accuracy, unsurpassed repeatabiity, and ong ife in a fu range of motion contro appications. Whether an appication requires a standard item, custom design, new product, or a more sophisticated compete assemby, Haydon Kerk Motion Soutions experienced engineering team wi assist you. Haydon Kerk Motion Soutions is headquartered in Waterbury, CT, with additiona manufacturing operations in Miford, NH, and Changzhou, China. Haydon Kerk aso has faciities in Germany and a technica center in Coueron, France. Haydon Kerk Motion Soutions inear motion products are used in much of today s sophisticated medica equipment, aboratory instrumentation, machinery automation, aerospace, anaytica equipment, computer peripheras, semiconductor industries, and other appications that require precision motion. AMETEK is a goba eader in eectronic instruments and eectromechanica devices with coeagues at numerous manufacturing, saes and service ocations in the US and in many other countries around the word. AMETEK consists of 2 operating groups: Eectronic Instruments and Eectromechanica. Eectronic Instruments is a eader in advanced instruments for the process, aerospace, power, and industria markets. Eectromechanica is a differentiated suppier of eectrica interconnects, speciaty metas, and technica motors and associated systems, as we as a eader in foor care and speciaty motors. We take pride in our expertise in customizing products for specific appication needs. 8

8 Motorized and Non-motorized BGS,TM RGS, WGS,TM and LRS TM Linear Rais and Linear Sides

9 Motorized and Non-Motorized Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Motorized and Non-Motorized Linear Rais from Haydon Kerk Motion Soutions... Integrated technoogies that provide high precision and accuracy in motion contro WGS Motorized with IDEA Drive BGS Motorized with IDEA Drive RGS Motorized with IDEA Drive LRS Motorized with IDEA Drive WGS Non-Motorized RGS Non-Motorized The motorized and non-motorized inear rais combine many technoogies into a singe integrated, inear motion contro system. Haydon Kerk Motion Soutions inear rais feature standard wear-compensating, anti-backash driven carriages to insure repeatabe and accurate positioning. A moving surfaces incude engineered poymers that provide a strong, stabe patform for a variety of inear motion appications. When integrated with an IDEA Drive, the system combines Haydon hybrid inear actuator technoogy with a fuy programmabe, integrated stepper motor drive. By combining technoogies into a singe preasssembed unit, Haydon Kerk Motion Soutions is abe to improve system integration for the equipment OEM or end user. The overa cost for the customer is aso owered by offering a compete soution as it eiminates the need for rotary-to-inear conversion, as we as simpifies product deveopment with fewer components required. LINEAR RAIL TECHNOLOGY BGS products are designed to position heavy oads and maintain repeatabiity and accuracy whie withstanding significant cantievered oading. A Back Ice TFE coated ead-screw drives a precision nut embedded in a machined auminum carriage mounted to a stainess-stee ba rai. The resut is a smooth operating, yet rigid inear motion system. Maximum stroke engths: BGS04 18 in. (460 mm); BGS06 24 in. (610 mm); BGS08 30 in. (760 mm). The RGS Linear Rai is a screw driven rai system that offers exceptiona inear speed, torsiona stiffness and stabiity, accurate positioning, and ong ife in a compact, vaue-priced assemby. The integra mounting base aows support over the entire ength if desired. The ength and speed of the RGS is not imited by critica screw speed, aowing high RPM and inear speeds, even over ong spans. Lengths up to 8 feet (2.4 meters) can readiy be buit, and onger engths are possibe on a specia order basis. RGS inear rais come standard with a wear-compensating, anti-backash driven carriage. Additiona driven or passive carriages can be added, aong with appication specific customization. Linear guides, without the drive screw, are aso avaiabe. WGS Linear Rais feature a more compact profie and improved torsiona stiffness and stabiity. Made of the same quaity components used in the RGS series. The integra mounting base can provide support over the entire ength that can extend up to 8 feet (2.4 meters). Longer engths are possibe on a specia order basis. The WGS utiizes siding pane bearings on a ow-profie auminum guide rai that keeps the motion smooth throughout the trave distance. The ead-screw is precision made of high-quaity stainess stee roed on-site at a Haydon Kerk manufacturing faciity. LRS Linear Rai Systems use a precision ead screw assemby mechanism to provide controed positioning aong the axis of a robust auminum inear side. The carriage is a sma patform with siding eement inear bearings that gide within this speciay configured extrusion. The ead screw used in the system is provided with various eads and shaft end configurations that accommodate virtuay any source of rotary power. When integrated with Haydon Kerk Stepper Motors and eectronic drives the various inear rai systems offer virtuay imitess inear motion contro possibiities from high-efficiency industria automation systems to extremey precise anaytica and diagnostic equipment systems used by the medica industry. More importanty, every Haydon Kerk inear rai product is supported by an experienced technica team recognized for innovation, customization, and dedicated customer service. 221

10 Linear Rai Appication Checkist Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Information needed to propery size a inear rai system Haydon Kerk Linear Rai Systems are designed to be precision motion devices. Many variabes must be considered before appying a particuar rai system in an appication. The foowing is a basic checkist of information needed that wi make it easier for the Haydon Kerk engineering team to assist you in choosing the proper inear rai. See order form on ast page of this cataog. Linear Rai Appication Checkist 1) o Maximum Load? (N or bs.) 2) o Load Center of Gravity (cg) Distance and Height (mm or es)? See iustrations (A) (B) (C) beow. Dimensions (o mm / o ): o (A)... OR... o (B) AND... o (C) LINEAR RAIL TECHNOLOGY CHECKLIST (B) (A) (C) 3) o Rai Mount Orientation? The force needed to move the oad is dependent on the orientation of the oad reative to the force of gravity. For exampe, tota required force in the horizonta pane (D) is a function of friction and the force needed for oad acceeration (F f + F a ). Tota force in the vertica pane is a function of friction, oad acceeration, and gravity (F f + F a + F g ). Orientation: o (D) o (E) o (F) o (G) o (H) 222

11 Linear Rai Appication Checkist Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Linear Rai Appication Checkist (Continued) 4) o Stroke Length to Move Load? (mm or es) Overa rai size wi be a function of stroke ength needed to move the oad, the rai frame size (oad capabiity), the motor size, and whether or not an integrated stepper motor programmabe drive system is added. 5) o Move Profie? A trapezoida move profie divided into 3 equa segments (J) is a common move profie and easy to work with. Another common move profie is a trianguar profie divided into 2 equa segments (K). (J) (K) LINEAR RAIL TECHNOLOGY CHECKLIST If using a trapezoida (J) or trianguar (K) move profie, the foowing is needed a) o Point to point move distance (mm or es) b) o Move time (seconds) incuding time of acceeration and deceeration c) o Dwe time between moves (seconds) The trapezoida move profie (J) is a good starting point in heping to size a system for prototype work. A compex move profie (L) requires more information. a) o Time (in seconds) incuding: T 1, T 2, T 3, T 4, T 5 T n and T dwe b) o Acceeration / Deceeration (mm/sec. 2 or es/sec. 2 ) incuding: A 1, A 2, A 3 A n For more information ca Haydon Kerk Motion Soutions Engineering at (L) 223

12 Linear Rai Appication Checkist Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Linear Rai Appication Checkist (Continued) 6) o Position Accuracy Required? (mm or es) Accuracy is defined as the difference between the theoretica position and actua position capabiity of the system. Due to manufacturing toerances in components, actua trave wi be sighty different than theoretica commanded position. See figure (M) beow. 7) o Position Repeatabiity Required? (mm or es) Repeatabiity is defined as the range of positions attained when the rai is commanded to approach the same position mutipe times under identica conditions. See figure (M) beow. (M) LINEAR RAIL TECHNOLOGY CHECKLIST 8) o Positioning Resoution Required? (mm/step or es/step) Positioning resoution is the smaest move command that the system can generate. The resoution is a function of many factors incuding the drive eectronics, ead screw pitch, and encoder (if required). The terms resoution and accuracy shoud never be used interchangeaby. 9) o Cosed-Loop Position Correction Required? o YES o NO In stepper motor-based inear rai systems, position correction is typicay accompished using a rotary incrementa encoder (either optica or magnetic). 10) o Life Requirement? (seect the most important appication parameter) a) o Tota mm or es... or... b) o Number of Fu Strokes... or... c) o Number of Cyces 11) o Operating Temperature Range ( C or F) a) o Wi the system operate in an environment in which the worst case temperature is above room temperature? b) o Wi the system be mounted in an encosure with other equipment generating heat? 12) o Controer / Drive Information? a) o Haydon Kerk IDEA Drive (with Size 17 Stepper Motors ony) b) o Customer Suppied Drive... Type? o Chopper Drive o L / R Drive Mode / Stye of Drive: 13) o Power Suppy Votage? (VDC) 14)* o Step Resoution? a) o Fu Step b) o Haf-Step c) o Micro-Step 15)* o Drive Current? (A rms / Phase) and (A peak / Phase) 16)* o Current Boost Capabiity? (%) * If the Haydon Kerk IDEA Drive is used disregard items 14, 15, and

13 Motorized BGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: BGS TM Linear Rais with Recircuating Ba Side The BGS Linear Rai combines many technoogies into a singe integrated inear motion patform. The system provides exceent oad capabiity and is engineered for both norma and overhanging oads. High ro, pitch, and yaw moment oading capabiity aows the system to maintain tight accuracy and repeatabiity, even in appications requiring significant cantievered oading. At the heart of the BGS Linear Rai system is a Haydon hybrid inear actuator with a precision 303 stainess stee ead-screw. The ead screw drives a machined auminum carriage mounted to a precision stainess stee ba side resuting in a rigid, smoothoperating motion system. The screw is coated with Back Ice TFE coating providing a permanent wearresistant dry ubrication. When integrated with an IDEA Drive, the system combines Size 17 Haydon hybrid inear actuator technoogy with a fuy programmabe, integrated stepper motor drive. By combining technoogies into a singe preasssembed unit, Haydon Kerk Motion Soutions is abe to improve system integration for the equipment OEM or end user. The overa cost for the customer is aso owered by offering a compete soution as it eiminates the need for rotary-to-inear conversion, and simpified product deveopment. Identifying the part number codes when ordering Motorized BGS BG S 06 B M 0100 XXX Prefix: BG = Ba Guide System EXAMPLE: Frame Stye S = Standard Frame Size: Load* 04 = 22 bs (100 N) 06 = 135 bs (600 N) 08 = 225 bs (1,000 N) * Maximum static oad Coating See page 222 Linear Rai Appication Checkist or Checkist Form on page 264. B = Back Ice TFE wear resist, dry ubricant Carriage hoes avaiabe in Metric sizes M3 M4 M5 M6 BGS06B-M0100-XXX = BGS for 135 b (600 N) oad, ead-screw with Back Ice TFE coating, motorized with Size 17 stepper motor, 0.1-in (2.54 mm) ead-screw ead with no added features. Order number must incude dashes ( ) in sequence as shown above. For assistance or order entry, ca the Haydon Kerk Motion Soutions Engineering at Customized systems avaiabe. Visit for recent updates. 225 Drive/Mounting M = Motorized G = IDEA integrated programmabe drive - USB communications J = IDEA integrated programmabe drive - RS485 communications Drives avaiabe with size 17 motors ony. Nomina Thread Lead Code Code numbers in Motorized BGS Product Seector Chart Unique Identifier Proprietary suffix assigned to a specific customer appication. The identifier can appy to either a standard or custom part. MOTORIZED BGS

14 Motorized BGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Motorized BGS Product Seector Chart Hybrid Linear Actuator Motor... Max. Stroke Length Max. Load (Horizonta)** Ro Moment Pitch Moment Yaw Moment BGS04 BGS06 BGS08 Size 11 Doube Stack Size 17 Singe Stack* 18-in (460 mm) 22 bs (100 N) 5.72 bs-ft (7.75 Nm) 4.88 bs-ft (6.60 Nm) 5.68 bs-ft (7.70 Nm) Size 17 Singe Stack* Size 17 Doube Stack* 24-in (610 mm) 135 bs (600N) bs-ft (15.75 Nm) 7.93 bs-ft (10.75 Nm) 9.15 bs-ft (12.40 Nm) Size 23 Singe Stack* Size 23 Doube Stack* 30-in (760 mm) 225 bs (1,000 N) bs-ft (30.5 Nm) bs-ft (26.25 Nm) bs-ft (30.20 Nm) MOTORIZED BGS Nomina Thread Lead es mm Lead Code BGS04 BGS06 BGS08 * Size 17 Singe and Doube Stack Hybrid Linear Actuator Stepper Motors (BGS06) are avaiabe with an optiona programmabe IDEA Drive. Integrated IDEA Drives are not avaiabe with BGS04 or BGS08 stye inear rais. ** For vertica oad information see the website or the HaydonKerk products cataog for Size 11, Size 17, and Size 23 Linear Actuator specifications. 226

15 Motorized BGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: BGS04 with Size 11 Doube Stack Linear Actuator Stepper Motor For Size 11 Hybrid Linear Actuator Stepper Motor motor technica specifications, see page 88. Dimensiona Drawing: Motorized BGS04 with Size 11 Doube Stack Hybrid Stepper Motor BGS04 is recommended for horizonta oads up to 22 bs (100 N). A B C D E F G H I J K L Z1 Z2 Z3 () mm (1.40) (1.0) (0.50) (0.75) (0.69) (0.60) (1.00) (0.75) * Dimension I is a function of required trave distance. * (1.22) (0.87) (0.75) (0.11) 2.8 (0.20) 5.1 (0.09) 2.3 Dimensions = (es) mm MOTORIZED BGS 4 x M2x

16 Motorized BGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: BGS04 with Size 17 Linear Actuator Stepper Motors Technica specifications for the Size 17 Singe Stack Hybrid Linear Actuator Stepper Motor are provided on page 100. BGS04 with Size 17 motor is avaiabe with the Haydon Kerk IDEA integrated programmabe drive. For IDEA Drive technica specifications, see pages 109 and 209. Dimensiona Drawing: Motorized BGS04 with Size 17 Hybrid Stepper Motor BGS04 is recommended for horizonta oads up to 22 bs (100 N). A B C D E F G H I J K L Z1 Z2 Z3 () mm (1.40) (1.0) (0.50) (0.75) (0.69) (0.60) (1.00) (0.75) * Dimension I is a function of required trave distance. * (1.22) (0.87) (0.75) (0.11) 2.8 (0.20) 5.1 (0.09) 2.3 Dimensions = (es) mm MOTORIZED BGS 4 x M2x0.4 Dimensiona Drawing: Motorized BGS04 with Size 17 Hybrid Motor with IDEA Drive 4 x M2x

17 Motorized BGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: BGS06 with Size 17 Linear Actuator Stepper Motor Technica specifications for Size 17 Hybrid Linear Actuator Stepper Motors singe stack are on page 100; for doube stack see page 106. BGS06 with Size 17 is avaiabe with the Haydon Kerk IDEA integrated programmabe drive. For technica specifications, see pages 109 and 209. Dimensiona Drawing: Motorized BGS06 with Size 17 Hybrid Motors BGS06 is recommended for horizonta oads up to 135 bs (600 N). A B C D E F G H I J K L Z1 Z2 Z3 () mm (2.00) (1.50) (0.75) (1.13) (0.81) (0.90) (1.50) (1.25) * Dimension I is a function of required trave distance. * (1.50) (1.05) (1.13) (0.14) 3.6 (0.25) 6.4 (0.13) 3.3 Dimensions = (es) mm 4 x M3x0.5 Dimensiona Drawing: Motorized BGS06 with Size 17 Hybrid Motor with IDEA Drive Dimensions = (es) mm MOTORIZED BGS 4 x M3x

18 Motorized BGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: BGS08 with Size 23 Linear Actuator Stepper Motor Technica specifications for Size 23 Hybrid Linear Actuator Stepper Motors singe stack are on page 111; for doube stack see page 116. Dimensiona Drawing: Motorized BGS08 with Size 23 Hybrid Motors BGS08 is recommended for horizonta oads up to 225 bs (1,000 N). A B C D E F G H I J K L Z1 Z2 Z3 () mm (2.70) (1.75) (1.00) (1.60) (0.98) (1.25) (1.50) (1.25) * Dimension I is a function of required trave distance. * (1.79) (1.29) (1.60) (0.20) 5.1 (0.33) 8.4 (0.19) 4.8 Dimensions = (es) mm MOTORIZED BGS 4 x M4x0.7 or 4 x M5x

19 Motorized RGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Motorized RGS Rapid Guide Screw Linear Rais The Motorized RGS Rapid Guide Screw is a screwdriven rai that offers exceptiona inear speed, accurate positioning, and ong ife in a compact, vaue-priced assemby. The ength and speed of the RGS is not imited by critica screw speed, aowing high RPM and inear speeds, even over ong spans. Lengths up to 8 feet (2.4 meters) can readiy be buit, and onger engths are possibe on a specia order basis. This system combines many Haydon Kerk Motion Soutions patented motion technoogies into a singe integrated, inear motion contro system. The Motorized RGS inear rais feature standard wear-compensating, anti-backash driven carriages to insure repeatabe and accurate positioning. A moving surfaces incude Kerkite engineered poymers running on Kerkote TFE coating, providing a strong, stabe patform for a variety of inear motion appications. When integrated with an IDEA Drive, the system combines Haydon hybrid inear actuator technoogy with a fuy programmabe, integrated stepper motor drive. By combining technoogies into a singe preassembed unit, Haydon Kerk Motion Soutions is abe to improve system integration for the equipment OEM or end user. The overa cost for the customer is aso owered by offering a compete soution as it eiminates the need for rotaryto-inear conversion, as we as simpifies product deveopment with fewer components required. Motorized RGW06 with Size 17 Doube Stack inear actuator stepper motor. Motorized RGW06 with Size 17 Doube Stack and IDEA Drive. Identifying the part number codes when ordering Motorized RGS Motorized RGS04 with Size 17 Doube Stack stepper motor. RG W 06 K M 0100 XXX Prefix: RG = Rapid Guide Screw EXAMPLE: Frame Stye S = Standard W = Wide sensor mount capabiity Frame Size: Load** 04* = 15 bs (67 N) 06 = 35 bs (156 N) 08* = 50 bs (222 N) 10 = 100 bs (445 N) Coating K = Kerkote X = Specia (ex: Kerkote with grease) * 04 and 08 not avaiabe with with wide (W) frame stye ** Maximum static oad See page 222 Linear Rai Appication Checkist or Checkist Form on page 264. Carriage hoes avaiabe in Metric sizes M3 M4 M5 M6 Drive/Mounting M = Motorized G = IDEA integrated programmabe drive - USB communications J = IDEA integrated programmabe drive - RS485 communications Drives avaiabe with size 17 motors ony. RGW06K-M0100-XXX = RGS, Wide frame stye for sensor mounting, for 35 b (156 N) oad, ead-screw with Kerkote TFE coating, motorized with Size 17 stepper motor, 0.1-in (2.54 mm) ead-screw ead with no added features. Order number must incude dashes ( ) in sequence as shown above. For assistance or order entry, ca the Haydon Kerk Motion Soutions Engineering at Customized systems avaiabe. Visit for recent updates. 231 Nomina Thread Lead Code Code numbers in Motorized RGS Product Seector Chart (Page 232) Unique Identifier Proprietary suffix assigned to a specific customer appication. The identifier can appy to either a standard or custom part. MOTORIZED RGS

20 Motorized RGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Motorized RGS Product Seector Chart RGS04 Size 11DS RGS06 RGW06 RGS08 RGS10 RGW10 Nomina Thread Lead es mm Lead Code Size 17SS Size 17DS Size 17SS Size 17DS Size 23SS Size 23DS Size 17SS Size 17DS Size 23SS Size 23DS Size 23SS Size 23DS Size 23SS Size 23DS Size 23SS Size 23DS MOTORIZED RGS Pease consut factory for other avaiabe eads The RGS and RGW stye numbers 04, 06, 08 and 10 indicate the recommended oad capacity of the system. SS = Singe Stack, standard Hybrid Linear Actuator Stepper Motor DS = Doube Stack Hybrid Linear Actuator Stepper Motor RGW = wide base with parae guide tracks for traversing sensor mount devices For motor specifications: Size 11 DS, see page 88; Size 17 SS, see page 100; Size 17 DS, see page 106; Size 23 SS, see page 111; Size 23 DS, see page

21 Motorized RGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Motorized RGS04 with Size 11 Doube Stack Linear Actuator Stepper Motor The smaest avaiabe screw-driven side that offers a compact profie, reiabe inear speed, accurate positioning, and ong ife in a high quaity assemby. For Size 11 Doube Stack Hybrid Linear Actuator Stepper Motor technica specifications, see page 88. Dimensiona Drawing: Motorized RGS04 with Size 11 Doube Stack Hybrid Stepper Motor Recommended for horizonta oads up to 67 N (15 bs). A D D1 E F G H I* L1 N N1 P Q S T U V Z1 Z2 Z3 () mm (0.4) 10.2 (0.75) 19.0 (0.75) 19.0 (0.53) 13.5 (1.4) 35.6 (1.0) 25.4 (0.5) UNC (0.5) 12.7 (0.375) 9.52 (1.0) 25.4 (0.6) 15.2 (0.5) 12.7 (0.37) 9.4 (0.15) 3.8 (0.23) 5.8 (0.73) 18.5 (0.11) 2.8 (0.2) 5.1 (0.09) 2.3 * Metric threads aso avaiabe for carriage. Dimensions = (es) mm MOTORIZED RGS 233

22 Motorized RGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Motorized RGS04 with Size 17 Linear Actuator Stepper Motor or Size 17 Doube Stack The RGS04 with Size 17 Hybrid Linear Actuator Stepper Motor provides exceptiona torsiona stiffness and stabiity. Size 17 Hybrid Linear Actuator Stepper Motor Singe Stack technica specifications are on page 100. For more performance, see Size 17 Hybrid Doube Stack Linear Actuator Stepper Motor technica specifications on page 106. RGS04 with Size 17 Doube Stack Hybrid Linear Stepper Motor Dimensiona Drawing: Motorized RGS04 with Size 17 Hybrid Stepper Motor Recommended for horizonta oads up to 67 N (15 bs). A D D1 E F G H I* L1 N N1 P Q S T U V Z1 Z2 Z3 () mm (0.4) 10.2 (0.75) 19.0 (0.75) 19.0 (0.53) 13.5 (1.4) 35.6 (1.0) 25.4 (0.5) UNC (0.5) 12.7 (0.375) 9.52 (1.0) 25.4 (0.6) 15.2 (0.5) 12.7 (0.37) 9.4 (0.15) 3.8 (0.23) 5.8 (0.73) 18.5 (0.11) 2.8 (0.2) 5.1 (0.09) 2.3 * Metric threads aso avaiabe for carriage. Dimensions = (es) mm MOTORIZED RGS 234

23 Motorized RGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Motorized RGS06 with Size 17 Linear Actuator Stepper Motor or Size 17 Doube Stack The RGS06 with Size 17 Hybrid Linear Actuator Stepper Motor provides a more stabe patform for a variety of inear motion appications. Size 17 Hybrid Linear Actuator Stepper Motor Singe Stack technica specifications are on page 100. Size 17 Hybrid Doube Stack Linear Actuator Stepper Motor technica specifications on page 106. Dimensiona Drawing: Motorized RGS06 with Size 17 Hybrid Stepper Motor Recommended for horizonta oads up to 156 N (35 bs). A D D1 E F G H I* L1 N N1 P Q S T U V Z1 Z2 Z3 () mm (0.6) 15.2 (1.13) 28.7 (1.13) 28.7 (0.79) 20.1 (2.0) 50.8 (1.5) 38.1 (0.75) UNC (1.0) 25.4 (0.5) 12.7 (1.5) 38.1 (0.9) 22.9 (0.74) 18.8 (0.55) 13.9 (0.22) 5.6 (0.35) 8.9 (1.1) 27.8 (0.14) 3.6 (0.25) 6.3 (0.13) 3.3 * Metric threads aso avaiabe for carriage. Dimensions = (es) mm MOTORIZED RGS 235

24 Motorized RGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: A wide-based Motorized RGW06 with Size 17 Linear Actuator Stepper Motor or Size 17 Doube Stack The RGW06 with Size 17 Hybrid Linear Actuator Stepper Motor provides parae sots for a fag, sensor bracket or other added components. Size 17 Hybrid Linear Actuator Stepper Motor technica specifications are on page 100. Size 17 Hybrid Doube Stack Linear Actuator Stepper Motor technica specifications on page 106. RGW06 with Size 17 Doube Stack Hybrid Linear Stepper Motor Dimensiona Drawing: Motorized RGW06 with Size 17 Hybrid Stepper Motor Recommended for horizonta oads up to 156 N (35 bs). A D D1 F G H I* L1 N P Q S1 T U V Z1 Z2 Z3 () mm (0.6) 15.2 (2.0) 50.8 (1.13) 28.7 (2.0) 50.8 (1.5) 38.1 (0.75) UNC (1.0) 25.4 (0.5) 12.7 (1.46) 37.1 (1.04) 26.4 (0.83) 21.1 (0.51) 13.0 (0.63) 16.0 (1.39) 35.3 (0.14) 3.6 (0.25) 6.3 (0.14) 3.6 * Metric threads aso avaiabe for carriage. Dimensions = (es) mm MOTORIZED RGS Sensor Mounting Kit Recommended Sensor Part Number: Sunx PM-L24 236

25 Motorized RGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Motorized RGS with an integrated IDEA programmabe drive and Size 17 Linear Actuator Stepper Motor or a higher performance Size 17 Doube Stack Stepper Motor RGS04 with a Size 17 Hybrid Doube Stack Linear Stepper Motor and a programmabe IDEA Drive. The Size 17 RGS and RGW Series provides a competey integrated inear motion system with eectronicay programmed precision in motion contro. Technica Specifications for components: Size 17 Hybrid Linear Actuator: Page 100 Size 17 Hybrid Doube Stack: Page 106 Sensor Mounting Kit for RGW06: Page 236 IDEA Programmabe Drive: Page 109 & 209 Dimensiona Drawing: Motorized RGS04 with Size 17 Hybrid Stepper Motor and IDEA Drive Recommended for horizonta oads up to 67 N (15 bs). A D D1 E F G H I* L1 N N1 P Q S T U V Z1 Z2 Z3 () mm (0.4) 10.2 (0.75) 19.0 (0.75) 19.0 (0.53) 13.5 (1.4) 35.6 (1.0) 25.4 (0.5) UNC (0.5) 12.7 (0.375) 9.52 (1.0) 25.4 (0.6) 15.2 (0.5) 12.7 (0.37) 9.4 (0.15) 3.8 (0.23) 5.8 (0.73) 18.5 (0.11) 2.8 (0.2) 5.1 (0.09) 2.3 * Metric threads aso avaiabe for carriage. Dimensions = (es) mm MOTORIZED RGS 237

26 Motorized RGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Dimensiona Drawing: Motorized RGS06 with Size 17 Hybrid Stepper Motor and IDEA Drive Recommended for horizonta oads up to 156 N (35 bs). A D D1 E F G H I* L1 N N1 P Q S T U V Z1 Z2 Z3 () mm (0.6) 15.2 (1.13) 28.7 (1.13) 28.7 (0.79) 20.1 (2.0) 50.8 (1.5) 38.1 (0.75) UNC (1.0) 25.4 (0.5) 12.7 (1.5) 38.1 (0.9) 22.9 (0.74) 18.8 (0.55) 13.9 (0.22) 5.6 (0.35) 8.9 (1.1) 27.9 (0.14) 3.6 (0.25) 6.3 (0.13) 3.3 * Metric threads aso avaiabe for carriage. Dimensions = (es) mm Dimensiona Drawing: Motorized RGW06 Wide base with Size 17 Hybrid and IDEA Drive Recommended for horizonta oads up to 156 N (35 bs). A D D1 F G H I* L1 N P Q S1 T U V Z1 Z2 Z3 () mm (0.6) 15.2 (2.0) 50.8 (1.13) 28.7 (2.0) 50.8 (1.5) 38.1 (0.75) UNC (1.0) 25.4 (0.5) 12.7 (1.46) 37.1 (1.04) 26.4 (0.83) 21.1 (0.51) 13.0 (0.63) 16.0 (1.39) 35.3 (0.14) 3.6 (0.25) 6.3 (0.14) 3.6 * Metric threads aso avaiabe for carriage. Dimensions = (es) mm MOTORIZED RGS 238

27 Motorized RGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: RGW06 with Size 23 Doube Stack Hybrid Linear Stepper Motor Motorized RGS and RGW with Size 23 Linear Actuator Stepper Motor or Size 23 Doube Stack Powering this RGS and wide patform RGW system is the Size 23 Hybrid Linear Actuator Stepper Motor which offers a variety of resoutions per step (down to mm [ in]). These high performance motion contro systems provide stabiity and precison for a variety of inear motion appications. Dimensiona Drawing: Motorized RGS06 with Size 23 Hybrid Stepper Motor Recommended for horizonta oads up to 156 N (35 bs). Technica Specifications for components: Size 23 Hybrid Linear Actuator: Page 111 Size 23 Hybrid Doube Stack: Page 116 Sensor Mounting Kit for RGW06: Page 236 [1.581] Singe Stack (2.130] 54.1 Doube Stack A D D1 E F G H I* L1 N N1 P Q S T U V Z1 Z2 Z3 () mm (0.6) 15.2 (1.13) 28.7 (1.13) 28.7 (0.79) 20.1 (2.0) 50.8 (1.5) 38.1 (0.75) UNC (1.0) 25.4 (0.5) 12.7 (1.5) 38.1 (0.9) 22.9 (0.74) 18.8 (0.55) 13.9 (0.22) 5.6 (0.35) 8.9 (1.1) 27.9 (0.14) 3.6 (0.25) 6.3 (0.13) 3.3 * Metric threads aso avaiabe for carriage. Dimensions = (es) mm MOTORIZED RGS 239

28 Motorized RGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Dimensiona Drawing: Motorized RGW06 with Size 23 Hybrid Stepper Motor Recommended for horizonta oads up to 156 N (35 bs). A D D1 F G H I* L1 N P Q S1 T U V Z1 Z2 Z3 () mm (0.6) 15.2 (2.0) 50.8 (1.13) 28.7 (2.0) 50.8 (1.5) 38.1 (0.75) UNC (1.0) 25.4 (0.5) 12.7 (1.46) 37.1 (1.04) 26.4 (0.83) 21.1 (0.51) 13.0 (0.63) 16.0 (1.39) 35.3 (0.14) 3.6 (0.25) 6.3 (0.14) 3.6 * Metric threads aso avaiabe for carriage. Dimensions = (es) mm Motorized RGS08 for heavier weight appications Dimensiona Drawing: Motorized RGS08 with Size 23 Hybrid Stepper Motor Recommended for horizonta oads up to 222 N (50 bs). A D D1 E F G H I* L1 N N1 P Q S T U V Z1 Z2 Z3 () mm (0.8) 20.3 (1.6) 40.6 (1.6) 40.6 (1.06) 26.9 (2.7) 68.6 (1.75) 44.5 (1.0) UNC (1.0) 25.4 (0.625) 15.9 (1.5) 38.1 (1.25) 15.9 (1.0) 25.4 (0.74) 18.8 (0.3) 7.6 (0.51) 12.9 (1.47) 37.3 (0.2) 5.1 (0.33) 8.4 (0.19) 4.8 * Metric threads aso avaiabe for carriage. Dimensions = (es) mm MOTORIZED RGS 240

29 Motorized RGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: A Rapid Guide Screw designed for Heavy Duty appications Motorized RGS10 and RGW10 with Size 23 Linear Actuator Stepper Motor or Size 23 Doube Stack RGW10 with Size 23 Hybrid Linear Stepper Motor Driven by a Size 23 Hybrid motor, the 25.4 mm (1-) diameter spined carriage guide has been designed to carry a weight oad up to 414 N (100 bs). A high performance motion contro system combines power and precison. Technica Specifications for components: Size 23 Hybrid Linear Actuator: Page 111 Size 23 Hybrid Doube Stack: Page 116 Sensor Mounting Kit for RGW10: Page 242 Dimensiona Drawing: Motorized RGS10 with Size 23 Hybrid Stepper Motor Recommended for horizonta oads up to 445 N (100 bs). A D D1 E F G H I* L1 N N1 P Q S T U V Z1 Z2 Z3 () mm (1.0) 25.4 (2.0) 50.8 ((2.0) 50.8 (1.32) 33.5 (3.3) 83.8 (2.25) 57.1 (1.25) /4-20 UNC (1.0) 25.4 (0.75) 19.0 (2.054) 52.2 (1.5) 38.1 (1.25) 37.1 (0.92) 23.4 (0.375) 9.53 (0.64) 16.3 (1.83) 46.5 (0.26) 6.6 (0.5) 12.7 (0.22) 5.6 * Metric threads aso avaiabe for carriage. Dimensions = (es) mm MOTORIZED RGS 241

30 Motorized RGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Dimensiona Drawing: Motorized RGW10 with Size 23 Hybrid Stepper Motor Recommended for horizonta oads up to 445 N (100 bs). A D D1 F G H I* L1 N P Q S1 T U V Z1 Z2 Z3 () mm (1.0) 25.4 (3.38) 85.9 (2.0) 50.8 (3.3) 83.8 (2.25) 57.1 (1.25) /4-20 UNC (1.0) 25.4 (0.75) 19.0 (2.6) 66.0 (1.56) 39.6 (1.22) 31.0 (0.69) 17.5 (1.33) 33.8 (2.15) 54.6 (0.26) 6.6 (0.4) 10.2 (0.43) 10.9 * Metric threads aso avaiabe for carriage. Dimensions = (es) mm Sensor Mounting Kit Recommended Sensor Part Number: Sunx PM-L24 MOTORIZED RGS 242

31 Motorized Wide Guide Screw Linear Sides Made of the same quaity components used in the RGS series, the Kerk Motorized WGS Linear Side utiizes a screw-driven carriage that offers reiabe, continuous inear speed whie maintaining accurate positioning. The ength and speed of the WGS is not imited by critica screw speed, aowing high RPM, inear speed and ong stroke engths. The WGS side has a unique, compact profie that provides improved torsiona stiffness and stabiity over RGS and RGW products. The integra mounting base can provide support over the entire ength that can extend up to 8 feet (2.4 meters). Longer engths are possibe on a specia order basis. Standard eads incude.100-in,.200-in,.500-in and 1.00-in (2.54, 5.08, 12.7 and 25.4 mm) trave per revoution. Many optiona eads, both and metric based, offer everything from high efficiency to non-backdriving eads for vertica appications, eiminating the need for brakes. Motorized WGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: WGS 06 with Size 17 [43 mm] hybrid inear stepper motor and IDEA Drive With Haydon Kerk Motion Soutions, Inc. wide range of avaiabe eads, speeds of more than 60 es per second (1.5 meters per second) are possibe, rivaing bets and cabes whie offering superior positioning accuracy, repeatabiity and axia stiffness. The WGS utiized siding pane bearings on a ow profie auminum guide rai that keeps the motion smooth throughout the trave distance. The ead-screw is precision-made of high-quaity stainess stee roed on-site at our U.S. manufacturing faciity. A moving surfaces incude Kerkite high performance poymers running on Kerkote TFE coating. This system combines many Haydon Kerk Motion Soutions patented motion technoogies into a singe integrated, inear motion contro system. The Motorized WGS inear rais feature standard wear-compensating, anti-backash driven carriages to insure repeatabe and accurate positioning. When integrated with an IDEA Drive, the system combines Haydon hybrid inear actuator technoogy with a fuy programmabe, integrated stepper motor drive. By combining technoogies into a singe preassembed unit, Haydon Kerk Motion Soutions is abe to improve system integration for the equipment OEM or end user. The sides come with a wear-compensating, anti-backash driven carriage. Additiona driven or passive carriages can be added, aong with appication specific customization. Linear guides, without the drive screw, are aso avaiabe. MOTORIZED WGS Identifying the part number codes when ordering Wide Guide Screw Sides WG S 06 K M 0100 XXX Prefix: WG = Wide Guide Screw Frame Stye S = Standard Frame Size: Load** 06 = 35 bs (156 N) Carriage hoes avaiabe in Metric sizes: Coating K = Kerkote X = Specia (ex: Kerkote with grease) M3 M4 M5 M6 Drive/Mounting M = Motorized G = IDEA Programmabe Drive, Size 17 ony Nomina Thread Lead Code (es) Code numbers in Part Number Seector Chart Unique Identifier Proprietary suffix assigned to a specific customer appication. The identifier can appy to either a standard or custom part. 243

32 Motorized WGS Linear Rais MOTORIZED WGS Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Motorized WGS06 Seector Chart Motorized with Size 17 and Size 23 Singe and Doube Stack Hybrid Linear Actuator Stepper Motors Inch Lead Thread Lead Code (1.27) (2.00) (2.54) (4.00) (5.00) (5.08) (6.35) (9.53) (10.16) (12.00) (12.70) (19.05) (25.00) (25.40) (30.48) For motor specifications: Size 17 Singe Stack, see page 100; Size 17 Doube Stack, see page 106; Size 23 Singe Stack see page 111; Size 23 Doube Stack see page 116. Dimensiona Drawing: Motorized WGS06 with Size 17 Hybrid Motor with IDEA Drive WGS06 is recommended for horizonta oads up to 35 bs (156 N). Dimensions = [ mm ] FILE NAME: WGS06K-G43-CATALOG M N ADDITIONAL MOUNTING HOLES RECOMMENDED EVERY 10 es (254mm) FROM DRIVE END. CONTACT HAYDON KERK FOR EXACT LOCATIONS OR CUSTOM LOCATIONS. R L K J 2X SINGLE STACK B P1 THRU P2 P3 Q 4X 8-32 UNC - 2B*.250 OVERALL RAIL LENGTH = STROKE + D + F + G U TYP. P1 THRU P2 P3 TYP. S DOUBLE STACK C D E F G A H T V I (MM) INCH A B C D E F G H I J K L M N P1 P2 P3 Q R S T U V (58.0) (63.72) (77.67) (24.9) (27.9) (63.5) (11.2) (9.7) (6.4) (50.8) (25.4) (19.1) (38.1) (25.4) (3.81) (6.60) (6.50) (53.95) (41.25) (50.8) (23.3) (2.3) (42.0) -G SIZE 17 MAX. MAX. MAX. * METRIC THREADS ALSO AVAILABLE 244

33 Motorized WGS Linear Rais Dimensions = [ mm ] Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Dimensiona Drawing: Motorized WGS06 with Size 17 Hybrid Motor M N WGS06 is recommended for horizonta oads up to 35 bs (156 N). ADDITIONAL MOUNTING HOLES RECOMMENDED EVERY 10 es (254mm) FROM DRIVE END. CONTACT HAYDON KERK FOR EXACT LOCATIONS OR CUSTOM LOCATIONS. R FILE NAME: WGS06K-M43-CATALOG L MOTORIZED WGS K J 2X P1 THRU P2 P3 Q 4X 8-32 UNC - 2B*.250 U TYP. P1 THRU P2 P3 TYP. SINGLE STACK B OVERALL RAIL LENGTH = STROKE + D + F + G S DOUBLE STACK C D E F G (MM) INCH -M43 SIZE 17 A T (42.2) MAX. (33.8) MAX. (47.75) MAX. (24.9).98 * METRIC THREADS ALSO AVAILABLE I H A B C D E F G H I J K L M N P1 P2 P3 Q R S T U (27.9) 1.1 (63.5) 2.50 (11.2).44 (9.7).38 (6.4).250 (50.8) 2.00 (25.4) (19.1) (38.1) (25.4) (3.81) (6.60) (6.50) (53.95) (41.25) (50.8) (23.3) (2.3) Dimensiona Drawing: Motorized WGS06 with Size 23 Hybrid Motor WGS06 is recommended for horizonta oads up to 35 bs (156 N). FILE NAME: WGS06K-M57-CATALOG Dimensions = [ mm ] M N ADDITIONAL MOUNTING HOLES RECOMMENDED EVERY 10 es (254mm) FROM DRIVE END. CONTACT HAYDON KERK FOR EXACT LOCATIONS OR CUSTOM LOCATIONS. R L K J S 2X 4X 8-32 UNC - 2B* P1 THRU Q.250 P2 P3 SINGLE STACK B OVERALL RAIL LENGTH = STROKE + D + F + G DOUBLE STACK C D E F U TYP. G P1 THRU P2 P3 TYP. A T H (MM) INCH -M57 (56.4) SIZE MAX. (45.2) MAX. * METRIC THREADS ALSO AVAILABLE I A B C D E F G H I J K L M N P1 P2 P3 Q R S T U (66) (24.9) (27.9) (63.5) (11.2) (16.5) (6.4) (50.8) (25.4) (19.1) (38.1) (25.4) (3.81) (6.60) (6.50) (53.95) (41.25) MAX. 245 (56.4) (23.3) (2.3) MAX.

34 Non-Motorized RGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Kerk Rapid Guide Screw Linear Rais NON-MOTORIZED RGS Made of the same quaity components used in the motorized series, the Kerk RGS Rapid Guide Screw is utiizes a screw-driven side that offers reiabe, continuous inear speed whie maintaining accurate positioning. The ength and speed of the RGS is not imited by critica screw speed, aowing high RPM and inear speeds. The RGS rai has a unique, compact profie that provides exceptiona torsiona stiffness and stabiity for its size and weight. The integra mounting base can provide support over the entire ength that can extend up to 8 feet (2.4 meters). Longer engths are possibe on a specia order basis. Standard eads incude.100-in,.200-in,.500-in and 1.00-in (2.54, 5.08, 12.7 and 25.4 mm) trave per revoution. Many optiona eads, both and metric based, offer everything from high efficiency to non-backdriving eads for vertica appications, eiminating the need for brakes. With Haydon Kerk Motion Soutions, Inc. wide range of avaiabe eads, speeds of more than 60 es per second (1.5 meters per second) are possibe, rivaing bets and cabes whie offering superior positioning accuracy, repeatabiity and axia stiffness. The RGS (or the wider patform RGW) incudes a spined auminum guide that keeps the motion smooth throughout the trave distance. The ead-screw is precision-made of high-quaity stainess stee roed on-site at our U.S. manufactuing faciity. A moving surfaces incude Kerkite high performance poymers running on Kerkote TFE coating. The sides come with a wear-compensating, anti-backash driven carriage. Additiona driven or passive carriages can be added, aong with appication specific customization. Linear guides, without the drive screw, are aso avaiabe. RGS RGW Linear Guide Identifying the part number codes when ordering Rapid Guide Screw Rais RG W 10 K B 0100 XXX Prefix: RG = Rapid Guide Screw EXAMPLE: Frame Stye S = Standard W = Wide sensor mount capabiity Frame Size: Load** 04* = 15 bs (67 N) 06 = 35 bs (156 N) 08* = 50 bs (222 N) 10 = 100 bs (445 N) Coating * 04 and 08 not avaiabe with with wide (W) frame stye ** Maximum static oad K = Kerkote X = Specia (ex: Kerkote with grease) Drive/ Mounting A = None B = in-ine motor mount Carriage hoes avaiabe in Metric sizes M3 M4 M5 M6 See page 222 Linear Rai Appication Checkist or Checkist Form on page 264. Nomina Thread Lead Code (es) Code numbers in Part Number Seector Chart (page 247) RGW10K-B0100-XXX = RGS, Wide frame stye for sensor mounting, for 100 b (445 N) oad, ead-screw with Kerkote TFE coating, with Size 17 stepper in-ine motor mount, 0.1-in (2.54 mm) ead-screw ead with no added features. Order number must incude dashes ( ) in sequence as shown above. For assistance or order entry, ca the Haydon Kerk Motion Soutions Engineering at Customized systems avaiabe. Visit for recent updates. 246 Unique Identifier Proprietary suffix assigned to a specific customer appication. The identifier can appy to either a standard or custom part.

35 Non-Motorized RGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Non-Motorized RGS Linear Rais Product Seector Chart Rapid Guide Screw RGS 04 RGS 04 RGS 04 RGS 04 RGS 06 RGS 06 RGS 06 RGS 06 RGS 08 RGS 08 RGS 08 RGS 08 RGS 10 RGS 10 RGS 10 RGS 10 Inch Lead.100 (2.54).200 (5.08).500 (12.70) (25.40).100 (2.54).200 (5.08).500 (12.70) (25.40).100 (.254).200 (5.08).500 (12.70) (25.40).100 (2.54).200 (5.08).500 (12.70) (25.40) Thread Lead Code Nomina Rai Diam. 0.4 (10.2) 0.4 (10.2) 0.4 (10.2) 0.4 (10.2) 0.6 (15.2) 0.6 (15.2) 0.6 (15.2) 0.6 (15.2) 0.8 (20.3) 0.8 (20.3) 0.8 (20.3) 0.8 (20.3) 1.0 (25.4) 1.0 (25.4) 1.0 (25.4) 1.0 (25.4) Nomina Screw Diam. 1/4 (6.4) 1/4 (6.4) 1/4 (6.4) 1/4 (6.4) 3/8 (9.5) 3/8 (9.5) 3/8 (9.5) 3/8 (9.5) 1/2 (12.7) 1/2 (12.7) 1/2 (12.7) 1/2 (12.7) 5/8 (15.9) 5/8 (15.9) 5/8 (15.9) 5/8 (15.9) Typica Drag Torque oz - in (NM) 3.0 (.02) 4.0 (.03) 5.0 (.04) 6.0 (.04) 4.0 (.03) 5.0 (.04) 6.0 (.04) 7.0 (.05) 5.0 (.04) 6.0 (.04) 7.0 (.05) 8.0 (.06) 5.0 (.04) 6.5 (.05) 7.0 (.05) 8.5 (.06) 1/4 Design Load* (cm) 100,000,000 (254,000,000) 100,000,000 (254,000,000) 100,000,000 (254,000,000) 100,000,000 (254,000,000) 100,000,000 (254,000,000) 100,000,000 (254,000,000) 100,000,000 (254,000,000) 100,000,000 (254,000,000) 100,000,000 (254,000,000) 100,000,000 (254,000,000) 100,000,000 (254,000,000) 100,000,000 (254,000,000) 100,000,000 (254,000,000) 100,000,000 (254,000,000) 100,000,000 (254,000,000) 100,000,000 (254,000,000) Torque-to- Move Load* oz-in/b (NM/Kg) 1.0 (.016) 1.5 (.023) 2.5 (.039) 4.5 (.070) 1.0 (.016) 1.5 (.023) 2.5 (.039) 4.5 (.070) 1.1 (.018) 1.7 (.027) 3.0 (.047) 6.0 (.096) 1.3 (.020) 2.0 (.031) 3.0 (.047) 6.5 (.101) Design Load* bs (N) 15 (67) 15 (67) 15 (67) 15 (67) 35 (156) 35 (156) 35 (156) 35 (156) 50 (222) 50 (222) 50 (222) 50 (222) 100 (445) 100 (445) 100 (445) 100 (445) Screw Inertia oz-in sec 2 /in (KgM 2 /M).3 x 10-5 (6.5 x 10-6 ).3 x 10-5 (6.5 x 10).3 x 10-5 (6.5 x 10-6 ).3 x 10-5 (6.5 x 10-6 ) 1.5 x 10-5 (4.2 x 10-6 ) 1.5 x 10-5 (4.2 x 10-6 ) 1.5 x 10-5 (4.2 x 10-6 ) 1.5 x 10-5 (4.2 x 10-6 ) 5.2 x 10-5 (20.0 x 10-6 ) 5.2 x 10-5 (20.0 x 10-6 ) 5.2 x 10-5 (20.0 x 10-6 ) 5.2 x 10-5 (20.0 x 10-6 ) 14.2 x 10-5 (3.9 x 10-5 ) 14.2 x 10-5 (3.9 x 10-5 ) 14.2 x 10-5 (3.9 x 10-5 ) 14.2 x 10-5 (3.9 x 10-5 ) NON-MOTORIZED RGS NOTE: RGS assembies with engths over 36-in. (914.4 mm) and/or eads higher than.5-in (12.7 mm) wi ikey have higher drag torque than isted vaues. * Determined with oad in a horizonta position 247

36 Non-Motorized RGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Kerk RGS Linear Rai: Standard Series The Rapid Guide Screw Standard Series incudes a spined auminum guide that provides torsiona stiffness and stabiity throughout its ength of trave. The guide is avaiabe in 4 diameters that can reiaby move horizonta oads up to 45 Kg (100 bs). NON-MOTORIZED RGS Recommended horizonta oads: RGS04 up to 67 N (15 bs) RGS06 up to 156 N (35 bs) RGS08 up to 222 N (60 bs) RGS10 up to 445 N (100 bs) Dimensiona Drawing: RGS Standard Series Screw-driven Linear Side Dimensions = es Rapid Guide Screw RGS 04 RGS 06 RGS 08 RGS 10 A B C D D1 E F G H I* K L1 L2.40 (10.2).60 (15.2).80 (20.3) 1.00 (25.4).83 (21.1) 1.25 (31.8) 1.50 (38.1) 1.75 (44.5).1250 (3.175).1875 (4.762).2500 (6.350).3125 (7.938).75 (19.1) 1.13 (28.6) 1.60 (40.6) 2.00 (50.8).750 (19.1) (28.6) 1.60 (40.6) (50.8).53 (13.5).79 (20.1) 1.06 (26.9) 1.32 (33.5) 1.4 (36) 2.0 (51) 2.7 (69) 3.3 (83) (25.40) (38.10) (44.45) (57.15).500 (12.7).750 (19.1) (25.4) (31.8) 4-40 UNC 6-32 UNC UNC 1/4-20 UNC.6 (15).9 (23) 1.3 (33) 1.6 (41).53 (13.5).80 (20.3) 1.09 (27.7) 1.30 (33.0).47 (11.9).80 (20.3).77 (19.6) 1.30 (33.0) N.375 (9.53).500 (12.70).625 (15.88).750 (19.05) * Metric carriage hoe sizes avaiabe: M3, M4, M5 and M6 Rapid Guide Screw RGS 04 RGS 06 RGS 08 RGS 10 P Q R S T U V X Y Z1 Z2 Z3.600 (15.24).900 (22.86) (31.75) (38.10).50 (12.7).74 (18.8) 1.00 (25.4) 1.25 (31.8).52 (13.2).80 (20.3) 1.04 (26.4) 1.30 (33.0).37 (9.4).55 (14.0).74 (18.8).92 (23.4).15 (3.8).22 (5.6).30 (7.6).375 (9.5).23 (5.8).35 (8.9).51 (13.0).64 (16.3).73 (18.5) 1.10 (27.9) 1.47 (37.3) 1.83 (46.5) (9.7).50 (12.7).70 (17.8).88 (22.4).115 (2.92).170 (4.32).220 (5.59).280 (7.11).11 (2.8).14 (3.6).20 (5.1).26 (6.6).20 (5.1).25 (6.4).33 (8.4).50 (12.7).09 (2.3).13 (3.3).19 (4.8).22 (5.6)

37 Non-Motorized RGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Kerk RGW Linear Rai Series wider stye with mounting sots and brackets Dimensiona Drawing: RGW Wide Series Screw-driven Linear Rai Dimensions = es The RGW Series configurations of the Rapid Guide Screw inear rai simpify imit switch sensor mounting. The RGW incudes sots for sensor brackets and mounting provisions for a fag on the carriage. The motor, couping and sensors are not provided, but a sensor mounting kit for a common optica sensor is avaiabe from Haydon Kerk Motion Soutions, Inc. NON-MOTORIZED RGW RGW Series Wide Rapid Guide Screw RGW 06 RGW 10 A B C D D1 F G H I* K L1 L2 N.60 (15.2) 1.00 (25.4) 1.25 (31.8) 1.75 (44.5).1875 (4.762).3125 (7.938) 2.00 (50.8) 3.38 (85.7) * Metric carriage hoe sizes avaiabe: M3, M4, M5 and M (28.6) 2.00 (50.8) 2.0 (51) 3.3 (83) (38.10) (57.15).750 (19.05) (31.75) 6-32 (UNC) 1/4-20 (UNC) 1.2 (30) 1.9 (48).80 (20.3) 1.30 (33.0).80 (20.3) 1.30 (33.0).500 (12.70).750 (19.05) RGW 06 RGW 10 P Q S1 T U V X Y Z1 Z2 Z (37.08) (66.04) 1.04 (26.4) 1.56 (39.6).83 (21.2) 1.22 (31.0).51 (13.0).69 (17.5).63 (16.0) 1.33 (33.8) 1.39 (35.3) 2.15 (54.6).50 (12.7).88 (22.4).170 (4.32).280 (7.11).14 (3.7).26 (6.6).25 (6.4).40 (10.2).14 (3.6).43 (10.9) Sensor Mounting Kit Recommended Sensor Part Number: Sunx PM-L24 249

38 Non-Motorized RGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: NON-MOTORIZED RGS Kerk RGW Motor Mount Linear Rai Series mounting sots, brackets and Motor Mount The RGW Series incudes a Rapid Guide Screw inear rai that simpifies motor and imit switch sensor mounting. The RGW incudes a bracket for motor mounting and sots for sensor brackets and mounting provisions for a fag on the carriage. The motor, couping and sensors are not provided, but a sensor mounting kit for a common optica sensor is avaiabe from Haydon Kerk Motion Soutions, Inc. Dimensiona Drawing: RGW Wide Series Screw-driven Linear Rai with Motor Mount Dimensions = es NOTE: The couping shown in the Dimensiona Drawing is not incuded. RGW Motor Mount Series Wide, Motor Mount Rapid Guide Screw RGW 06 RGW 10 Wide, Motor Mount Rapid Guide Screw RGW 06 RGW 10 A D D1 D2 F G H I* L1.60 (15.2) 1.00 (25.4) L3 N N1 P Q S1 T U V V1 Z1 Z2.31 (7.9).50 (12.7) 2.00 (50.8) 3.38 (85.7).500 (12.70).750 (19.05) 1.13 (28.6) 2.00 (50.8) 1.50 (38.1) 1.50 (38.1) 1.67 (42.2) 2.22 (56.4) (37.08) (66.04) 2.0 (51) 3.3 (83) 1.04 (26.4) 1.56 (39.6) (38.10) (57.15).83 (21.2) 1.22 (31.0).750 (19.05) (31.75).51 (13.0).69 (17.5) 6-32 UNC 1/4-20 UNC.63 (16.0) 1.33 (33.8).80 (20.3) 1.30 (33.0) 1.39 (35.3) 2.15 (54.6) L (48.9) 2.16 (54.9) 1.67 (42.4) 2.34 (59.3) * Metric carriage hoe sizes avaiabe: M3, M4, M5 and M6.14 (3.6).26 (6.6).25 (6.4).40 (10.2) Z3.14 (3.6).43 (10.9) Sensor Mounting Kit Recommended Sensor Part Number: Sunx PM-L24 250

39 RGS Linear Guides without Lead-Screw Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Kerk RGS Linear Guide Series without Lead-screw Kerk RGS Linear Guides provide a strong, stabe patform for a variety of inear motion appications. The RGS Linear Guide is designed to easiy mount to any fat surface, or bridge free spans, with a convenient, easy-access carriage. The spined auminum profie, with Kerkote TFE coating, combines ow friction inear guidance with torsiona stabiity. The Linear Guides can be configured in engths up to 8 feet without specia tooing, with one or more carriages, in standard or custom configurations. The wide inear guide series features a wider base for even greater stabiity. Kerk RGS Linear Guides are constructed of high strength, extruded auminum and Kerkite composite poymer with Kerkote TFE on a critica surfaces. This proven combination of materias assures exceptionay ong ife without the need for adjustment, ubrication or maintenance. The simpicity of the RGS Linear Guide makes it both easy to use and a great vaue. Simiar to other Haydon Kerk Motion Soutions products, it can be easiy modified to custom configurations to suit most appications. The Kerk RGS Linear Guides are perfect companions to the Kerk RGS series of screw-driven inear sides. A Kerk RGS Series products share the same rai and carriage geometry and simpify equipment design and reduce part counts, and are equay suitabe for use with Kerk ead-screws or any other type of drive or actuator. Identifying the part number codes when ordering Linear Guides LINEAR GUIDES RG S 06 K A 0000 XXX Prefix: RG = RG Compatibe Linear Guide Frame Stye S = Standard W = Wide sensor mount capabiity Frame Size: Load** 04* = 15 bs (67 N)** 06 = 35 bs (156 N)** 08* = 50 bs (222 N)** 10 = 100 bs (445 N)** Coating * 04 and 08 not avaiabe with with wide (W) frame stye ** Maximum static oad K = Kerkote X = Custom Drive/ Mounting A = None Carriage hoes avaiabe in Metric sizes M3 M4 M5 M6 Screw 0000 = No screw Unique Identifier Proprietary suffix assigned to a specific customer appication. The identifier can appy to either a standard or custom part. See page 222 Linear Rai Appication Checkist or Checkist Form on page 264. EXAMPLE: RGS06K-A0000-XXX = Linear Guide, standard frame width, for 35 b (156 N), Kerkote TFE coated surfaces with no added features. Order number must incude dashes ( ) in sequence as shown above. For assistance or order entry, ca the Haydon Kerk Motion Soutions Engineering at Customized systems avaiabe. Visit for recent updates. 251

40 RGS Linear Guides without Lead-Screw Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Dimensiona Drawing: RGS Linear Guides without Lead-screw RGS Linear Guide: Standard Series Linear Guide RGS 04 RGS 06 RGS 08 RGS 10 A D D1 E F G H I* N P Q S T U V.40 (10.2).60 (15.2).80 (20.3) 1.00 (25.4) * Metric carriage hoe sizes avaiabe: M3, M4, M5 and M6.75 (19.1) 1.13 (28.6) 1.60 (40.6) 2.00 (50.8) Dimensions = es.75 (19.1) 1.13 (28.6) 1.60 (40.6) 2.00 (50.8).53 (13.5).79 (200.1) 1.06 (26.9) 1.32 (33.5) 1.4 (36) 2.0 (51) 2.7 (69) 3.3 (83) (25.40) (38.10) (44.45) (57.15).500 (12.70).750 (19.05) 1.00 (25.4) (31.75) 4-40 UNC 6-32 UNC UNC 1/4-20 UNC.375 (9.53).500 (12.70).625 (15.88) 750 (19.05).600 (15.24).900 (22.86) (31.75) (38.10).50 (12.7).74 (18.8) 1.0 (25.4) 1.25 (31.8).37 (9.4).55 (14.0).74 (18.8).92 (23.4).15 (3.8).22 (5.6).30 (7.6).375 (9.5).23 (5.8).35 (8.9).51 (13.0).64 (16.3).73 (18.5) 1.10 (27.9) 1.47 (37.3) 1.83 (46.5) Z1.11 (2.8).14 (3.6).20 (5.1).26 (6.6) Z2.20 (5.1).25 (6.4).33 (8.38).50 (12.7) Z3.09 (2.3).13 (3.3).19 (4.82).22 (5.6) LINEAR GUIDES RGW Linear Guide: Wide Series Linear Guide RGW (15.2) 1.00 RGW 10 (25.4) * Metric carriage hoe sizes avaiabe: M3, M4, M5 and M6 A D D1 F G H I* N P Q S1 T U V 2.00 (50.8) 3.38 (85.7) Dimensions = es 1.13 (28.6) 2.00 (50.8) 2.0 (51) 3.3 (83) (38.10) (57.15).750 (19.05) (31.75) 6-32 UNC 1/4-20 UNC.500 (12.70).750 (19.05) (37.08) (66.04) 1.04 (26.4) 1.56 (39.6).83 (21.2) 1.22 (31).51 (13.0).69 (17.5).63 (16.0) 1.33 (33.8) 1.39 (35.3) 2.15 (54.6) Z1.14 (3.6).26 (6.6) Z2.25 (6.4).40 (10.2) Z3.14 (3.6).43 (10.9) 252

41 Non-Motorized WGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Wide Guide Screw Linear Sides Made of the same quaity components used in the RGS series, the Kerk WGS Linear Side utiizes a screw-driven carriage that offers reiabe, continuous inear speed whie maintaining accurate positioning. The ength and speed of the WGS is not imited by critica screw speed, aowing high RPM, inear speed and ong stroke engths. The WGS side has a unique, compact profie that provides improved torsiona stiffness and stabiity over RGS and RGW products. The integra mounting base can provide support over the entire ength that can extend up to 8 feet (2.4 meters). Longer engths are possibe on a specia order basis. WGS 06 - B57 with 2.2 [55.9 mm] square motor mount Standard eads incude.100-in,.200-in,.500-in and 1.00-in (2.54, 5.08, 12.7 and 25.4 mm) trave per revoution. Many optiona eads, both and metric based, offer everything from high efficiency to non-backdriving eads for vertica appications, eiminating the need for brakes. With Haydon Kerk Motion Soutions, Inc. wide range of avaiabe eads, speeds of more than 60 es per second (1.5 meters per second) are possibe, rivaing bets and cabes whie offering superior positioning accuracy, repeatabiity and axia stiffness. The WGS utiizes siding pane bearings on a ow profie auminum guide rai that keeps the motion smooth throughout the trave distance. The ead-screw is precision-made of high-quaity stainess stee roed on-site at our U.S. manufactuing faciity. A moving surfaces incude Kerkite high performance poymers running on Kerkote TFE coating. The sides come with a wear-compensating, anti-backash driven carriage. Additiona driven or passive carriages can be added, aong with appication specific customization. Linear guides, without the drive screw, are aso avaiabe. Identifying the part number codes when ordering Wide Guide Screw Sides WG S 06 K A 0100 XXX NON-MOTORIZED WGS Prefix: WG = Wide Guide Screw Frame Stye S = Standard Frame Size: Load** 06 = 35 bs (156 N) Coating K = Kerkote X = Specia (ex: Kerkote with grease) Carriage hoes avaiabe in Metric sizes: Drive/Mounting A = None B = in-ine motor mount M3 M4 M5 M6 Nomina Thread Lead Code (es) Code numbers in Part Number Seector Chart Unique Identifier Proprietary suffix assigned to a specific customer appication. The identifier can appy to either a standard or custom part. 253

42 Non-Motorized WGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Kerk WGS Non-Motorized Product Seector Chart WGS 06 Inch Lead**.100 (2.54).200 (5.08).500 (12.70) (25.40) Thread Lead Code Nomina Screw Diam. 3/8 (9.5) 3/8 (9.5) 3/8 (9.5) 3/8 (9.5) Typica Drag Torque oz - in (N-m) 4.0 (.03) 5.0 (.04) 6.0 (.04) 7.0 (.05) 1/4 Design Load* Torque-to-Move (cm) 100,000,000 (254,000,000) 100,000,000 (254,000,000) 100,000,000 (254,000,000) 100,000,000 (254,000,000) Load oz-in/b (Nm/Kg) 1.0 (.016) 1.5 (.023) 2.5 (.039) 4.5 (.070) Design Load bs (N) 35 (156) 35 (156) 35 (156) 35 (156) Screw Inertia oz-in-sec 2 /in (kg-m-sec 2 /m) 1.5 x 10-5 (4.2 x 10-6 ) 1.5 x 10-5 (4.2 x 10-6 ) 1.5 x 10-5 (4.2 x 10-6 ) 1.5 x 10-5 (4.2 x 10-6 ) NOTE: WGS assembies with engths over 36 es (914.4 mm) and/or eads higher than.5 (12.7 mm) wi ikey have higher drag torque than isted vaues. * Determined with oad in a horizonta position ** Other and metric eads avaiabe. Inch Lead Thread Lead Code (1.27) (2.00) (4.00) (5.00) (6.35) (9.53) (10.16) (12.00) (19.05) (25.00) (30.48) WGS with Size 17 and Size 23 Motor Mounts Dimensiona Drawings FILE NAME: CATALOG_WGS06-BXX Dimensions = [ mm ] I L O ADDITIONAL MOUNTING HOLES RECOMMENDED EVERY 10 es (254mm) FROM DRIVE END. CONTACT HAYDON KERK FOR EXACT LOCATIONS OR CUSTOM LOCATIONS. P NON-MOTORIZED WGS 45 TYP H M ** M.0005 R [J±0.08] J±.003 U THRU 4X A B 2X Q1 THRU ALL Q2 Q3 C D K N 4X #8-32 UNC*.250 [ 6.35 ] OVERALL LENGTH = STROKE + F + D + G F E T TYPICAL 4X G K S Q1 THRU Q2 Q3 TYPICAL W V1 THRU ALL V2 V3 [J±0.08] J±.003 -B43 -B57 A 1.66 [42.2] 2.20 [55.9] B.25 [6.4] C.38 [9.7] D [67.8] [16.5] E 1.1 [28] F G H [22] [63.5] [11.2] [38.18] I 2.60 [66] J [31.04] [25.4] [47.14] K L M** N 0 P Q1 Q2 Q3 R S [9.9] [4.763].1875 [41.25] [53.95] [19.05] [3.81].150 [6.60].260 [6.50].256 [50.8] [50.8] [55.9] * METRIC THREADS ALSO AVAILABLE **MAXIMUM COUPLING SIZE =.846 (21.49 mm) DIAMETER X 1.25 es (31.8 mm) LENGTH T.09 [2.3] U V1 V2 V3.136 [3.45] [6.09].240 [3.25].128 #8-32 UNC W.92 [23.3] 254

43 Non-Motorized WGS Linear Rais Haydon Kerk Motion Soutions, Inc. Phone: Internationa: WGS 06 - A00 Standard ANGULAR DEFLECTION (DEGREES) RGW vs WGS with 1,000,000 es [2,540,000 cm] Trave (Ro Moment Defection*) RGW WGS [0.56] 10 [1.13] 15 [1.69] 20 [2.26] 25 [2.82] 30 [3.39] 35 [3.95] 40 [4.52] MOMENT LOAD: in-bs [Nm] WGS Standard Series WGS Performance *Typica vaues based on statistic measurement. Resuts may vary due to appication specific parameters. 1,000,000 es [2,540,000 cm] trave performed with 6.5 in-b [0.73 Nm] ro moment on carriage. The Wide Guide Screw utiizes siding pane bearings on a dovetaied auminum guide rai. The pane bearings, made of Kerkite high performance poymers, act as gibs securey mating the carriage to the Kerkote TFE coated rai. This design reduces ro moment defection of the carriage when compared to the RGS and RGW products. Recommended horizonta oads: WGS06 up to 156 N (35 bs) Dimensions = [ mm ] I +.0 J J.0005 H K A WGS Standard Series Dimensiona Drawings F FILE NAME: Cataog_WGS06-A00 2X P1 THRU ALL P2 P3 L B M N* 4X ADDITIONAL MOUNTING HOLES RECOMMENDED EVERY 10 es (254mm) FROM DRIVE END. CONTACT HAYDON KERK FOR EXACT LOCATIONS OR CUSTOM LOCATIONS. G OVERALL LENGTH = STROKE + A + B + D C O D F TYP E 2X P1 THRU ALL P2 P3 NON-MOTORIZED WGS Q R -A00 A 1.04 [26.4] B 2.50 [63.5] C 1.1 [28] D.44 [11.2] E 2.00 [50.8] F [25.40] G.75 [19.1] H.63 [16] I.39 [9.9] J.1875 [4.763] K [39.99] L [53.95] M [41.25] N* #8-32 UNC-2B 0.09 [2.3] P1.150 [3.81] P2.260 [6.60] P3.256 [6.50] Q.45 [11.4] R.92 [23.3] * METRIC THREADS ALSO AVAILABLE 255

44 LRS Linear Rai Systems Side Technoogy Haydon Kerk Motion Soutions, Inc. Phone: Internationa: LRS Linear Rai Systems The LRS Linear Rai System in a variety of configurations, both motorized and non-motorized. These precision inear rai systems consist of a stationary base and a oad bearing carriage that traves aong a rigid extruded auminum rai. The LRS Linear Rai System is avaiabe with severa in-ine motor options incuding a singe stack or doube stack size 17 stepper motor, a stepper motor with an integra chopper drive, or the IDEA programmabe inear actuator, consisting of the stepper motor, drive, and controer programmed through a graphic user interface (GUI). The LRS is aso avaiabe without a motor, easiy aowing the designer fexibiity to integrate with a variety of motor types and bet and puey configurations. The LRS carriage design is unique; it contros side bearing pay with a patent pending sef-adjusting inear bearing. Integrated aong the entire ength of the rai system are T sots aowing the abiity to mount imit switches and sensors. The ead screw is made from 303 stainess stee and can be configured with optiona Back Ice TFE coating for durabe and permanent ubrication. The LRS Linear Rai system comes standard with a genera purpose ead screw nut, but for extreme contro, the system can be configured with an optiona Kerk CMP or WDG precision anti-backash nut. Non-Motorized LRS Motorized LRS with Size 17 Linear Actuator Stepper Motor Motorized LRS with Size 17 Linear Actuator Stepper Motor and IDEA Programmabe Drive LRS LINEAR RAIL SYSTEMS SLIDE TECHNOLOGY Key Product Features T sots integrated into exterior rai bottom and sides that accommodate fu ength support and various mounting options. Loads easiy attach to the compact, moving carriage with four or six M4 x 0.7 size screws. Load bearing carriage moves efficienty and smoothy within the interna rai geometry of this speciay designed auminum extrusion. Rai provides end-to-end axia stabiity and precise motion system accuracy. Automatic adjustments of side bearing pay with a patent pending anti-backash inear bearing. Rated ife equas that of the existing ead-screws of simiar size. Lead-screw end configurations adapt to various rotary motion sources. Kerkote or Back Ice TFE coatings on a 303 stainess stee ead-screw. Designed to Metric goba engineering standards. For extreme contro, LRS can be used with CMP or WDG high-precision anti-backash nuts, as we as a freewheeing genera purpose nut. 256

45 LRS Linear Rai Systems Side Technoogy Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Identifying the part number codes when ordering LRS Sides LR W 04 B M 0025 XXX Prefix: LR = Linear Rai System (LRS) Nut Stye B = BFW nut W = WDG nut G = Guide ony Rai Frame Size: Load* 04 = 50 bs (222 N) * Maximum static oad Coating S = Uncoated B = Back Ice TFE N = No screw Drive/ Mounting A = None M = Motorized G = IDEA integrated programmabe drive - USB communications J = IDEA integrated programmabe drive - RS485 communications Nomina Thread Lead Code (see Lead Code Chart beow) 0000 = No screw Seect from Lead Code Chart Unique Identifier Proprietary suffix assigned to a specific customer appication. The identifier can appy to either a standard or custom part. Lead () Lead Thread Lead Code HOW TO ORDER EXAMPLES: LRW04B-M0025-XXX = Linear Rai System, WDG anti-backash stye nut, standard inear rai, TFE coated screw, motorized, in (0.635) ead-screw ead with no additiona unique feature Order number must incude dashes ( ) in sequence as shown above. For appications assistance or order entry, ca the Haydon Kerk Motion Soutions Engineering at Custom systems avaiabe. Visit for recent updates. LRS LINEAR RAIL SYSTEMS SLIDE TECHNOLOGY 257

46 LRS Linear Rai Systems Side Technoogy Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Haydon LRS Linear Rai Systems Motorized Side Technoogy For optimum performance, the system can be fitted with the Haydon patented, Size 17 Hybrid Linear Actuators (43000 Series) avaiabe in a wide variety of resoutions - from mm ( in) per step to mm ( in) per step, and deivers thrust of up to 222 N (50 bs.). For greater performance Size 17 Hybrid Doube Stack Linear Actuators provide mm ( in) per step to mm (0.005-in) per step and deivers thrust of up to 337 N (75 bs.) cm (10-3/4 in.) x 4.3 cm (1-5/8 in.) sq., Back Ice Lead-screw, with Size 17 Doube Stack Hybrid Linear Actuator 42.5 cm (16-5/8 in.) x 4.3 cm (1-5/8 in.) sq., Back Ice TFE Lead-screw with Size 17 Hybrid Linear Actuator Haydon LRS Linear Rai Systems side technoogy LRS LINEAR RAIL SYSTEMS SLIDE TECHNOLOGY Haydon Linear Rai Systems (LRS) is aso avaiabe without a motor. The eadscrew used in the system is provided with various eads and shaft end configurations that accommodate virtuay any source of rotary power. 258

47 LRS Linear Rai Systems Side Technoogy Haydon Kerk Motion Soutions, Inc. Phone: Internationa: Performance Specifications: LRS System Width 1-5/8-in square (4.3 cm square) Length of Stroke (max) Load Ratings (max) 40-in (1000 mm) Speed (max) 20-in/sec (0.5 M/sec) Straight Line Accuracy +/ in/ft (+/- 1.0 mm/m) Twist +/ /ft (+/ /M) Top Load Z Direction 50 bs (225 N) Hanging / Gantry 50 bs (225 N) Max. Pitch Moment 75-in bs (8.5 N M) Max. Max. Moment Ro Moment Yaw 75-in bs (8.5 N M) 75-in bs (8.5 N M) Dimensiona Drawing: LRS System Dimensions = (es) mm For technica information about the Size 17 (43000 Series) Linear Actuator Stepper motor see page 100. For Doube Stack see page 106. LRS LINEAR RAIL SYSTEMS SLIDE TECHNOLOGY 259

48 LRS Linear Rai Systems Side Technoogy Haydon Kerk Motion Soutions, Inc. Phone: Internationa: The motorized LRS system with the IDEA programmabe drive The IDEA Drive Size 17 hybrid stepper motor inear actuator integrates a motor, inear transation, and programming capabiity in a singe compact package. Programming is through a simpe-to-use patent pending Graphic User Interface cm (11-1/4 in.) x 4.3 cm (1-5/8 in.) sq., Back Ice TFE Lead-screw, with Size 17 Doube Stack Hybrid Linear Actuator with IDEA programmabe Drive For technica information about IDEA Drive see pages 109 and 209. The specifications for the Size 17 Linear Actuator Stepper motor are ocated on page 100 and the Doube Stack is on page 106. Dimensiona Drawing: LRS System with IDEA Drive Dimensions = (es) mm LRS LINEAR RAIL SYSTEMS SLIDE TECHNOLOGY 260

49 Linear Rai Appication Checkist Haydon Kerk Linear Rai Systems are designed to be precision motion devices. Many variabes must be considered before appying a particuar rai system in an appication. The foowing is a basic checkist of information needed that wi make it easier for the Haydon Kerk engineering team to assist you in choosing the proper inear rai. Name Company Address City State Zip Country Phone Emai 1) o Maximum Load? (N or bs.) 2) o Load Center of Gravity (cg) Distance and Height? (mm or es) See iustrations (A) (B) (C) beow. (C) (B) (A) Dimensions (o mm / o ): o (A)... OR o (B) AND... o (C) 3) o Rai Mount Orientation? The force needed to move the oad is dependent on the orientation of the oad reative to the force of gravity. For exampe, tota required force in the horizonta pane (D) is a function of friction and the force needed for oad acceeration (F f + F a ). Tota force in the vertica pane is a function of friction, oad acceeration, and gravity (F f + F a + F g ). Orientation: o (D) o (E) o (F) o (G) o (H) 4) o Stroke Length to Move Load? (mm or es). Overa rai size wi be a function of stroke ength needed to move the oad, the rai frame size (oad capabiity), the motor size, and whether programmabe drive system is added. (K) 5) o Move Profie? A trapezoida move (J) profie divided into 3 equa segments is a common move profie and easy to work with. Another common move profie is a trianguar profie divided into 2 equa segments. o (J) Trapezoida o (K) Trianguar o (L) Compex If using a trapezoida (J) or trianguar (K) move profie, the foowing is needed a) o Point to point move distance (mm or es) b) o Move time (seconds) incuding time of acceeration and deceeration c) o Dwe time between moves (seconds) The trapezoida move profie is a good starting point in heping to size a system for prototype work. A compex move profie (L) requires more information. a) o Time (in seconds) incuding: T 1, T 2, T 3, T 4, T 5 T n and T dwe b) o Acceeration/Deceeration (in mm/sec.2 or es/sec.2) incuding: A 1, A 2, A 3 A n For detais contact Haydon Kerk Motion Soutions Engineering ca (L) 6) o Position Accuracy Required? (mm or es). Accuracy = the difference between the theoretica position and actua position capabiity of the system. Due to manufacturing toerances, actua trave wi be sighty different than theoretica commanded position. See figure (M) on right. (M) 7) o Position Repeatabiity Required? (mm or es) Repeatabiity = the range of positions attained when the rai is commanded to approach the same position mutipe times under identica conditions. See figure (M) on right. 8) o Positioning Resoution Required? (mm/step or es/step). Positioning resoution is the smaest move command that the system can generate. The resoution is a function of many factors incuding the drive eectronics, ead screw pitch, and encoder (if required). The terms resoution and accuracy shoud never be used interchangeaby. 9) o Cosed-Loop Position Correction Required?: o YES o NO In stepper motor-based inear rai systems, position correction is typicay accompished using a rotary incrementa encoder (either optica or magnetic). 10) o Life Requirement?: (seect the most important appication parameter) a) o Tota mm or es b) o Number of Fu Strokes c) o Number of Cyces 11) o Operating Temperature Range? ( C or F) a) o Wi the system operate in an environment in which the worst case temperature is above room temperature? b) o Wi the system be mounted in an encosure with other equipment generating heat? 12) o Controer / Drive Information? a) o Haydon Kerk IDEA Drive (with Size 17 Motors ony) b) o Customer Suppied Drive... Type?... o Chopper Drive o L / R Drive Mode: 13) o Power Suppy Votage? (VDC) 14)* o Step Resoution? a) o Fu Step b) o Haf-Step c) o Micro-Step 15)* o Drive Current? (A rms / Phase) and (A peak / Phase) 16)* o Current Boost Capabiity? (%) * If the Haydon Kerk IDEA Drive is used disregard items 14, 15, and 16. SEE CATALOG PAGES 222 TO 224 FOR EXPLANATIONS.

50 PITTMAN... a technoogy company with decades of experience in designing and customizing motion contro products for high-tech and industria appications Brush Commutated DC Servo Motors Sotess Brushess DC Servo Motors Instrument Grade Brushess DC Servo Motors Automation Grade Brushess DC Servo Motors Brushess DC Motors with Integrated Controer A virtua 2D/3D simuation of your customized options avaiabe at Godsha Drive Hareysvie, PA USA: Europe: Asia: A standard seection of products is now avaiabe 24 hours a day at Catayst Motion Group: Experts in Customization A specaized engineering group that deveops custom motion systems for amost any appication, whie managing scheduing demands, technica requirements and financia considerations. Our considerabe and wide-ranging in-house manufacturing capabiities aow us fu contro of the entire process, from deveopment of prototypes to deivery of fuy tested production units Meriden Road Waterbury, CT U.S.A. CATALYST MOTION GROUP USA: CATALYST MOTION GROUP

51 Haydon Kerk Motion Soutions has the peope and technoogy to design and manufacture a soution that wi put your chaenging ideas into practica motion. Haydon Kerk Motion Soutions has been designing and manufacturing precision inear motion products for over 50 years. Linear Actuators - can-stack and hybrid stepper motors designed for direct conversion to inear motion Precision Lead Screw / Nut Assembies - Extensive offering of 303 stainess stee ead-screws aong with standard or custom nuts. Custom nut designs can incude muti-functionaity to hep simpify product manufacturing. Motorized Linear Rais - More extensive inear motion assemby designed to minimize overa system cost, engineering time, and fina assemby cost of end user equipment. AMETEK is a goba eader in eectronic instruments and eectromechanica devices. AMETEK has more than 15,000 coeagues at neary 150 operating ocations and a goba network of saes, service and support ocations across the United States and in 30 other countries wordwide. AMETEK consists of two operating groups: Eectronic Instruments - a eading manufacturer of advanced monitoring, testing, caibrating, and dispay instruments for the process, aerospace, power and industria. Eectromechanica Instruments - a differentiated suppier of eectrica interconnects, technica motors and systems, and eectric motors for foor care and other speciaty appications. An onine system offering customers the abiity to order from a standard ist of prototype parts avaiabe for 24 hour shipment. USA: Haydon Products Division Kerk Products Division Europe: France Germany Asia: Haydon Linear Motors Co., Ltd India: AMETEK Insturments India Pvt Ltd Meriden Road, Waterbury, CT