600 kva, 600 kw Installation and Operation Manual

Transcription

1 Eaton Power Xpert 9395 High Performance (9395P-600) UPS 600 kva, 600 kw Instaation and Operation Manua For use with Singe UPM ( kva), Two UPM ( kva), and Pus 1 ( kva) UPS Modes

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3 Eaton Power Xpert 9395 High Performance (9395P-600) UPS 600 kva, 600 kw Instaation and Operation Manua For use with Singe UPM ( kva), Two UPM ( kva), and Pus 1 ( kva) UPS Modes

4 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manua contains important instructions that you shoud foow during instaation and maintenance of the UPS and batteries. Pease read a instructions before operating the equipment and save this manua for future reference. CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS Ce manue comporte des instructions importantes que vous êtes invité à suivre ors de toute procédure d'instaation et de maintenance des batteries et de 'ondueur. Veuiez consuter entièrement ces instructions avant de faire fonctionner 'équipement et conserver ce manue afin de pouvoir vous y reporter utérieurement. WARNING This is a product for restricted saes distribution to informed partners (EN/IEC ). Instaation restrictions or additiona measures may be needed to prevent eectromagnetic disturbances. AVERTISSEMENT! Les ventes et a distribution de ce produit sont imitées aux partenaires avisés (EN/CEI ). Des restrictions en matière d instaation ou des mesures suppémentaires sont parfois nécessaires pour éviter es perturbations éectromagnétiques. Eaton and Power Xpert are registered trademarks and PredictPuse is a trademark of Eaton or its subsidiaries and affiiates. CA Technoogies is a registered trademark of CA, Inc. IBM and AS/400 are registered trademarks of Internationa Business Machines Corporation. Modbus is a registered trademark of Schneider Eectric. Nationa Eectrica Code and NEC are registered trademarks of Nationa Fire Protection Association, Inc. A other trademarks are property of their respective companies. Copyright 2018 Eaton, Raeigh, NC, USA. A rights reserved. No part of this document may be reproduced in any way without the express written approva of Eaton.

5 TABLE OF CONTENTS TABLE OF CONTENTS 1 INTRODUCTION Singe UPM and Two UPM Configurations Singe UPM Pus 1 UPM Configuration UPS Standard Features Instaation Features Contro Pane Customer Interface Advanced Battery Management Power Management Software Options and Accessories Integrated Battery Cabinets Fied Instaed UPM Sync Contro Singe-Feed Kit Distributed Bypass System Input Output Modue Configuration Continuous Static Switch Inherent Redundancy Energy Saver and High Aert Modes Variabe Modue Management System and High Aert Modes Monitoring and Communication Battery System Using This Manua Conventions Used in This Manua Symbos, Contros, and Indicators For More Information Getting Hep SAFETY WARNINGS UPS INSTALLATION PLAN AND UNPACKING Creating an Instaation Pan Preparing the Site Environmenta Considerations Instaation Considerations V, 400V, 415V, and 480V Mode Configurations V Mode Configurations UPS System Power Wiring Preparation UPS System Interface Wiring Preparation Distributed Bypass Power Wiring Preparation Inspecting and Unpacking the UPS Cabinets INSTALLATION Preiminary Instaation Information Unoading the ISBM with UPM Section from the Paet Mechanicay Joining the Sections (600V Modes Ony) Eectricay Connecting the Sections (600V Modes Ony) Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04 i

6 TABLE OF CONTENTS Connecting the Ground Braid Cabe Connecting Intercabinet CAN Cabes and Connectors Fied Instaed UPM Instaation Battery System Instaation Distributed Bypass Tie Cabinet Instaation Instaing UPS Externa and Battery Power Wiring Hoe Barre Lug Terminations for Bus Bar Instaation Externa Power Wiring Instaation Battery Power Wiring Instaing Interface Connections TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections) TB1 Battery Interface Connections X-Sot Connections Instaing a REPO Switch Instaing Options, Accessories, and Distributed Bypass Contro Wiring Initia Startup Competing the Instaation Checkist INSTALLING OPTIONS AND ACCESSORIES Instaing an Optiona Hot Sync CAN Bridge Card Instaing Distributed Bypass Contro Wiring Instaing an Optiona Remote Monitor Pane II Instaing an Optiona Reay Interface Modue II Instaing an Optiona Supervisory Contact Modue II Accessory Mounting Dimensions UNDERSTANDING UPS OPERATION UPS System Overview Singe UPS Modes Onine Mode Energy Saver System (ESS) Mode Variabe Modue Management System Bypass Mode Battery Mode Singe UPS Unit System Oneine Configurations Mutipe UPS Distributed Bypass System Mutipe UPS Parae System Modes Onine Mode - Distributed Bypass Bypass Mode Distributed Bypass Battery Mode - Distributed Bypass Mutipe UPS Distributed Bypass System Oneine Configurations UPS OPERATING INSTRUCTIONS UPS Contros and Indicators Contro Pane Circuit Breakers Coor Touchscreen Contro Pane Using the Coor Touchscreen Contro Pane ii Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

7 TABLE OF CONTENTS Status Indicators Using the Touch Screen Using the Main Menu Buttons Power Maps Screen (Onine Mode) Power Maps Screen (Bypass Mode) Command Confirmation Pop-Up Meters Summary Screen Input Meters Screen Input Meters Detai Screen Battery Meters Screens System Events Main Screen User Log System Status Screen and Contros Settings Screen Configuration Options Screen Energy Advantage Architecture (EAA) Screen Statistics Basic Screen ESS Comparison Screen UPS Modue Map Screen System Overview Screen UPS Operation using the Coor Touchscreen Contro Pane Starting the UPS in Onine Mode Using the Remote Emergency Power-off Switch Mutipe UPS Distributed Bypass Operation Starting the Distributed Bypass System in Onine Mode Starting the Distributed Bypass System in Bypass Mode Starting a Singe UPM Singe UPM Shutdown Singe UPM Restart Singe UPS Shutdown using Load Off Singe UPS Shutdown using UPM Shutdown Singe UPS Restart UPS and Critica Load Shutdown Charger Contro Using the UPS LOAD OFF Pushbutton Using the UPS LOAD OFF Command Using the Remote Emergency Power-off Switch COMMUNICATION X-Sot Cards PredictPuse PredictPuse Features Instaing PredictPuse Power Management Software Buiding Aarm Monitoring Genera Purpose Reay Contact Remote Monitor Pane II Reay Interface Modue II Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04 iii

8 TABLE OF CONTENTS 8.8 Supervisory Contact Modue II UPS MAINTENANCE Important Safety Instructions Performing Preventive Maintenance DAILY Maintenance MONTHLY Maintenance PERIODIC Maintenance ANNUAL Maintenance BATTERY Maintenance Instaing Batteries Recycing the Used Battery or UPS Maintenance Training PRODUCT SPECIFICATIONS Mode Numbers Specifications UPS Input UPS Output UPS Environmenta WARRANTY W-1 iv Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

9 LIST OF FIGURES LIST OF FIGURES Figure V/400V/380V and 480V Singe UPM and Two UPM Configurations Figure V 2x UPM Configuration Figure 1-3. Singe UPM Pus 1 UPM Configuration Figure 1-4. Singe FI-UPM Configuration - 600V Figure 3-1. Singe UPM Configuration Dimensions Figure 3-2. Singe UPM Configuration, Pus 1 FI-UPM (Dimensions) Figure 3-3. Two UPM Configuration (Dimensions) Figure V Singe UPM Configuration Figure V Singe UPM Configuration, Pus 1 FI-UPM Figure V Two UPM Configuration Figure 3-7. Side View Dimensions and Center of Gravity Measurements Figure 3-8. Singe UPM Configuration as Shipped on Paet (380V, 400V, 415V, and 480V) Figure 3-9. Two UPM Configuration as Shipped on Paet (380V, 400V, 415V, and 480V) Figure 4-1. Removing the ISBM Section Left Side Shipping Bracket Figure 4-2. Removing the ISBM Section Right Side Shipping Bracket Figure 4-3. Section Joining Figure 4-4. ISBM and UPM Sections Joined Figure 4-5. ISBM Section to UPM Section Joining Brackets Figure 4-6. UPS Intercabinet Interface Harness Locations Figure V ISBM Section Intercabinet DC Power Termina Locations Figure 4-8. P1 Interface Board Location Figure 4-9. J39 Location on P1 Interface Board Figure Typica Bus Bar Barre Lug Mounting Hardware Assemby Sequence Figure ISBM and UPM Section Debris Shieds Figure ISBM and UPM Section Conduit and Wire Entry Locations Figure Distributed Bypass Wire Length Figure ISBM Section Power Termina Locations (380V, 400V, 415V, and 480V Modes) Figure ISBM Section Power Termina Locations (600V Modes) Figure ISBM Section Power Termina Detai Section AA (380V, 400V, 415V, and 480V Modes) Figure ISBM Section Power Termina Detai BB Common Battery Figure ISBM Section Interface Termina Locations Figure Interface Termina Detai Figure Typica Aarm Reay Connection Figure Termina Bocks TB1, TB2, and TB3 Connector Assignments Figure Typica Battery Interface Connection Common Battery System Figure Typica Battery Interface Connection Separate Battery System Figure X-Sot Communication Bays Figure Remote EPO Switch Dimensions Figure REPO Switch Figure Normay-Open REPO Switch Wiring Figure Normay-Cosed REPO Switch Wiring Figure Normay-Cosed and Normay-Open REPO Switch Wiring Figure 5-1. Hot Sync CAN Bridge Card Figure 5-2. Distributed Bypass System CAN and Pu-Chain Simpified Interface Wiring Figure 5-3. Distributed Bypass System CAN and Pu-Chain Simpified Interface Wiring Figure 5-4. Distributed Bypass System UPS CAN Wiring without MOBs Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04 v

10 LIST OF FIGURES Figure 5-5. Distributed Bypass Pu-Chain Wiring without MOBs Figure 5-6. Distributed Bypass Pu-Chain Wiring with MOBs Figure 5-7. Remote Monitor Pane II and Reay Interface Modue II Termina Locations Figure 5-8. Remote Monitor Pane II, Reay Interface Modue II, or Supervisory Contact Modue II Wiring 5-10 Figure 5-9. J1, J2, J3, and J4 15-Pin D-Sub Connector Figure Supervisory Contact Modue II Termina Location Figure Supervisory Contact Modue II TB Figure Remote Monitor Pane II Dimensions Figure Reay Interface Modue II Dimensions Figure Supervisory Contact Modue II Dimensions Figure 6-1. Main Eements of the UPS System Figure 6-2. Path of Current Through the UPS in Onine Mode Figure 6-3. Path of Current Through the UPS in Bypass Mode Figure 6-4. Path of Current Through the UPS in Battery Mode Figure 6-5. One UPM, Rectifier Feed, Battery System, Dua-Feed Configuration, Continuous Static Switch6-10 Figure 6-6. One UPM, Common Rectifier Feed, Common Battery, Dua-Feed Configuration, Continuous Static Switch, FI-UPM6-11 Figure 6-7. One UPM, Common Rectifier Feed, Separate Battery, Dua-Feed Configuration, Continuous Static Switch, FI-UPM6-12 Figure 6-8. Two UPM, Common Rectifier Feed, Common Battery, Dua-Feed Configuration, Continuous Static Switch6-13 Figure 6-9. Two UPM, Common Rectifier Feed, Separate Battery, Dua-Feed Configuration, Continuous Static Switch6-14 Figure One UPM, Rectifier Feed, Battery System, IOM Configuration Figure One UPM, Common Rectifier Feed, Common Battery, IOM Configuration, FI-UPM Figure One UPM, Common Rectifier Feed, Separate Battery, IOM Configuration, FI-UPM Figure Two UPM, Common Rectifier Feed, Common Battery, IOM Configuration Figure Two UPM, Common Rectifier Feed, Separate Battery, IOM Configuration Figure Simpified Dua-Feed UPS with Maintenance Bypass Pane Figure Path of Current through the UPSs in Onine Mode - Distributed Bypass Figure Path of Current through the UPSs in Bypass Mode - Distributed Bypass] Figure Path of Current through the UPSs in Battery Mode - Distributed Bypass Figure Typica Distributed Bypass System - Continuous Static Switch, 1+1 and 2+0 Configurations.6-27 Figure Typica Distributed Bypass System -Continuous Static Switch, 2+1 and 3+0 Configurations Figure Typica Distributed Bypass System -Continuous Static Switch, 3+1 and 4+0 Configurations Figure kva/kva UPS Contros (380V, 400V, 415V, and 480V) Figure 7-2. UPS Coor Touchscreen Contro Pane (Typica) Figure 7-3. Parts of the Touch Screen Figure 7-4. Sign In or Password Request Screen Figure 7-5. Home Screen Figure 7-6. Main Menu and Power Maps Screen (Onine Mode) Figure 7-7. Output kva Screen from Home Screen Figure 7-8. Average Efficiency Screen from Home Screen Figure 7-9. Consumption Screen from Home Screen Figure Bypass Screen Figure Typica Command Confirmation Screen (Charger Off) Figure Meters Summary Screen vi Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

11 LIST OF FIGURES Figure Input Meters Screen Figure Bypass Meters Screen Figure Output Meters Screen Figure Input Meters Detai Screen Figure Seect Source Screen Figure Battery Meters Screen Figure Battery Log Screen Figure Battery Log Detai Figure Battery Log Summary Screen Figure System Events Screen Figure User Log Screen Figure User Log Detai Screen Figure System Status Screen Figure Modue Contros Screen Figure Modue Contro Detai Screen Figure Onine Mode Metering Method Option Screen Figure Bypass Mode Metering Method Option Screen Figure Settings Screen Figure Configuration Options Screen Figure Energy Advantage Architecture (EAA) Screen Figure Disabe ESS Screen Figure High Aert Timer Screen Figure Statistics Basic Screen Figure Statistics Data Detai Screen Figure ESS Comparison Screen Figure UPS Modue Map Screen Figure System Overview Screen Figure REPO Operation Figure 8-1. Optiona X-Sot Cards Figure 8-2. Remote Monitor Pane II Figure 8-3. Reay Interface Modue II Figure 8-4. Supervisory Contact Modue II Figure 9-1. ISBM and UPM Section Air Fiter Locations - Continuous Static Switch Figure 9-2. FI-UPM Air Fiter Location Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04 vii

12 LIST OF FIGURES This page intentionay eft bank. viii Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

13 Chapter 1 Introduction The Eaton Power Xpert 9395P-600 (600 kva/600 kva) uninterruptibe power suppy (UPS) is a true onine, continuous-duty, transformeress, doube-conversion, soid-state, three-phase system, providing conditioned and uninterruptibe AC power to protect the customer's oad from power faiures. The 9395P-600 UPS onine power protection system is used to prevent oss of vauabe eectronic information, minimize equipment downtime, and minimize the adverse effect on production equipment due to unexpected power probems. The 9395P-600 UPS system continuay monitors incoming eectrica power and removes the surges, spikes, sags, and other irreguarities that are inherent in commercia utiity power. Working with a buiding's eectrica system, the UPS system suppies cean, consistent power that sensitive eectronic equipment requires for reiabe operation. During brownouts, backouts, and other power interruptions, batteries provide emergency power to safeguard operation. The UPS is avaiabe as a singe unit or an optiona mutipe unit distributed bypass system (see paragraph 1.4.5). The UPS is housed in a free-standing cabinet. Four 9395P-600 UPS systems are avaiabe: two standard UPM configurations with one or two factory instaed UPMs (see Figure 1-1). two optiona fied upgraded configurations with a fied instaed UPM (FI-UPM) added to a standard configuration (see Figure 1-2). NOTE The FI-UPM is not suppied as standard, but is avaiabe as an option to provide upgradabiity to a maximum of 600 kva. Adding the FI-UPM can aso provide N+1 redundancy if the power requirements are ess than the singe UPM rating. The FI-UPM matches the UPS in stye and coor. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

14 Introduction 1.1 Singe UPM and Two UPM Configurations The standard Singe UPM 9395P-600 UPS configuration contains two sections: an ISBM section configured either as an integrated system bypass modue (ISBM) or an input output modue (IOM) rated for a maximum of 600 kva a UPM section with one factory instaed UPM The standard Two UPM UPS 9395P-600 configuration has two sections: an ISBM section configured either as an integrated system bypass modue (ISBM) or an input output modue (IOM) rated for a maximum of 600 kva a UPM section with two factory instaed UPMs The ISBM section and the UPM section are shipped as a joined unit on the same paet (see Figure 1-1). ISBM UPM ISBM UPM UPM Standard SINGLE UPM UPS with 1 Factory Instaed UPM Standard TWO UPM UPS with 2 Factory Instaed UPMs Figure 1-1. Singe UPM and Two UPM Configurations 1-2 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

15 Introduction 1.2 Singe UPM Pus 1 and Two UPM Pus 1 Configurations The optiona Singe UPM Pus P-600 UPS configuration has three sections: an ISBM section configured either as an integrated system bypass modue (ISBM) or an input output modue (IOM) rated for a maximum of 600 kva a UPM section with one factory instaed UPM one fied-instaed UPM (FI-UPM), which is fied upgraded and provides N+1 redundancy for the basic configuration The optiona Two UPM UPS 9395P-600 configuration has three sections: an ISBM section configured either as an integrated system bypass modue (ISBM) or an input output modue (IOM) rated for a maximum of 900 kva a UPM section with two factory instaed UPMs one fied-instaed UPM (FI-UPM), which is fied upgraded and provides N+1 redundancy for the basic configuration The ISBM section and the factory-instaed UPM sections are shipped as a joined unit on the same paet. For Pus 1 fied upgrades, the FI-UPM is shipped separatey and is added to the standard, existing configuration ater (see Figure 1-2). FI-UPM ISBM UPM FI-UPM ISBM UPM UPM Fied Upgraded SINGLE UPM PLUS 1 UPS with 1 UPM + 1 FI-UPM Fied Upgraded TWO UPM PLUS 1 UPS with 2 UPMs + 1 FI-UPM Figure 1-2. Singe UPM Pus 1 and Two UPM Pus 1 Configurations NOTE Startup and operationa checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the saes contract for the UPS system. Contact an Eaton service representative in advance (usuay a two-week notice is required) to reserve a preferred startup date Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

16 Introduction 1.3 UPS Standard Features The UPS has many standard features that provide cost-effective and consistenty reiabe power protection. The descriptions in this section provide a brief overview of the UPS standard features Instaation Features Each UPS section is shipped separatey. The sections are mechanicay and eectricay joined at the instaation site, and can be permanenty boted to the foor. Power wiring can be routed through the top or bottom of the cabinet with connections made to easiy accessibe terminas. Contro wiring is routed through the top of the cabinet and must be instaed in accordance with Cass 1 wiring methods Contro Pane The contro pane, ocated on the front of the UPS is a 10-inch coor touchscreen to contro the operation of the UPS and to dispay the status of the UPS system. See Chapter 7, UPS Operating Instructions for additiona information Customer Interface Buiding Aarm Monitoring. Up to five inputs in the UPS are avaiabe to connect the faciity's aarm system contacts. Some system configurations may imit the number of inputs avaiabe. The UPS uses these inputs to monitor the buiding aarms in addition to the UPS status. See Chapter 8, Communication for additiona information. Aarm Contact. One aarm contact is provided for connection to equipment at the faciity, such as a ight, an audibe aarm, or a computer termina. The equipment connected to this contact aerts you to a UPS aarm. See Chapter 8, Communication for additiona information. X-Sot Communication Bays. Four communication bays are standard equipment. One to four optiona X-Sots inine (for generic sot name; ie: Avaya's aarm adapter) connectivity cards can be instaed in the UPS modue at any time. X-Sot cards are quicky instaed at the front of the UPS and are hot-puggabe. See Chapter 8, Communication for additiona information Advanced Battery Management A three-stage charging system increases battery service ife by optimizing recharge time, and protects batteries from damage due to high current charging and inverter rippe currents. Charging at high currents can overheat and damage batteries Power Management Software Inteigent Power Management and Inteigent Power Protector software are avaiabe through Eaton support. See Chapter 8, Communication for additiona information. 1.4 Options and Accessories Contact an Eaton saes representative for information about the foowing options Integrated Battery Cabinets Battery backup protection can be provided by equipping the UPS system with 9395P-600 battery cabinets containing seaed ead-acid, maintenance-free batteries. The cabinets are designed for standaone instaation and may be instaed adjacent to the UPS or in a separate ocation. The recommended instaation ocation for adjacent battery cabinets is on the right side of the UPS cabinet to aow for future expansion using an externa modue. Consut the Eaton Power Xpert 9395/9395P Integrated Battery Cabinet (Modes 1085 and 1085HR) Instaation Manua (P ) for specifics on battery cabinet usage with the 9395P Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

17 Introduction Fied Instaed UPM A Fied Instaed UPM (FI-UPM) provides redundancy for the 9395P-600. The FI-UPM may be instaed at any time in the future. The modue cabinet is instaed on the eft side of the ISBM section and is wired directy to the UPS. No input or output wiring changes are needed for adding redundancy. Operation remains the same as the origina UPS. Refer to the Eaton Power Xpert 9395P UPS Fied Instaed UPM Mechanica Instaation Manua (P ) for specifics on the FI-UPM usage with the 9395P Sync Contro An optiona 9395P-600 Sync Contro maintains the critica oad outputs of two separate singe modue 9395P-600 UPS systems in synchronization. This option faciitates the uninterrupted transfer of the oad from one oad bus to another by means of transfer switches. The Sync Contro is housed in a wa-mounted pane that can be ocated between the UPS units for easy wiring. Refer to the Eaton Power Xpert 9395P Sync Contro Instaation and Operation Manua (P ) for specifics on battery cabinet usage with the 9395P Singe-Feed Kit An optiona kit is avaiabe for converting the dua-feed rectifier and bypass inputs to a singe-feed configuration. The kit consists of jumpers and bus bar extensions for each phase, and the hardware required for instaation. Refer to the Eaton Power Xpert 9395/9395P UPS ( kva) Singe.Feed Kit Instaation Instructions (P ) manua for instaation instructions Distributed Bypass System There are two types of redundancy: UPS based (based on the number of UPSs) and UPM based (based on the number of UPMs). NOTE A UPSs in the distributed bypass system must contain the same number of UPMs. Mixed UPS kva ratings are not permitted. A distributed bypass UPS system can be instaed to provide a capacity and/or redundant system. This oad sharing system provides more capacity than a singe UPS, and can provide backup, depending on the oad and configuration. In addition, when one UPM is taken out of service for maintenance or is not operating propery, a redundant UPM continues to suppy uninterrupted power to the critica oad. A Hot Sync Controer Area Network (CAN) Bridge Card provides connectivity and operationa mode contro. The tie cabinet is provided by the customer and must contain Modue Output Breakers (MOBs) with dua auxiiary contacts for contro of the system. Without dua auxiiary MOBs, UPMs are not aowed to go to bypass individuay during servicing. A UPMs wi go to bypass instead of just the UPM needing service, decreasing critica oad protection. With dua auxiiary MOBs, one UPM can be bypassed whie the remaining UPMs support the oad as ong as the remaining UPMs have the capacity to do so Input Output Modue Configuration The UPS can be suppied in an Input Output Modue (IOM) configuration without the bypass input connections, the static switch, and the backfeed protection contactor. This configuration is primariy used in mutipe UPS parae systems that do not need a bypass for each UPS and use a separate System Bypass Modue (SBM) to provide system bypass capabiities Continuous Static Switch A continuous static switch is used to provide transfer of the oad from the inverter to the bypass source in the event the inverter become unavaiabe. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

18 Introduction Inherent Redundancy To deiver greater reiabiity, the 9395P-600 UPS can be configured by an authorized Eaton Customer Service Engineer for inherent redundancy. When configured, the UPS automaticay becomes redundant if the oad is at or beow the capacity of the UPMs minus the capacity of one UPM. Under norma conditions the UPMs in the UPS share the oad equay. If one or more UPMs becomes unavaiabe and the oad is at or beow the capacity of remaining UPMs, the remaining UPMs suppy the oad instead of transferring to bypass. If the capacity of the UPMs fas beow the redundancy eve or the oad increases above redundancy eve, but is sti abe to maintain the oad, a oss of redundancy aarm is sounded. If the oad exceeds the capacity of remaining UPMs, the UPS transfers to bypass Energy Saver and High Aert Modes NOTE NOTE Energy Saver System mode requires the UPS to be factory buit with a Continuous Static Switch (CSS). The Variabe Modue Management System and Energy Saver System modes are mutuay excusive. As a subset of Norma mode, Energy Saver mode maximizes efficiency by eiminating unnecessary power conversion when the commercia power source is within acceptabe votage and frequency imits. In this mode, the UPS is activey monitoring the critica bus and instanty and seamessy transitions to doube-conversion mode (inverter onine) if a commercia eectrica power brownout, backout, overvotage, undervotage, or out-of-toerance frequency condition occurs. In High Aert mode, the unit transfers from Energy Saver mode to doube-conversion mode or if in doube-conversion mode remains in doube-conversion mode for a defaut time period of one hour. High Aert mode aows the user to pace the unit in doube-conversion mode when outside conditions coud cause a power disturbance. At the competion of the time period, the unit defauts back to Energy Saver mode. If the High Aert command is received during the time period, the timer wi be restarted Variabe Modue Management System and High Aert Modes. NOTE Variabe Modue Management System and Energy Saver modes are mutuay excusive. Variabe Modue Management (VMMS) maintains UPM redundancy and achieves higher efficiencies by inteigenty controing the UPM s oad eve. The efficiency rating for each UPM is highest when oads are greater than 50% of the system rating. Therefore, shifting the oad to fewer UPMs can achieve higher efficiencies when the UPS oad is ighter. In VMMS mode, the UPS is activey monitoring the critica bus and UPMs are avaiabe to assume oad in ess then 2 ms to respond to oad changes. The VMMS feature has three configurabe modes of operation: Onine mode, Onine mode with VMMS, and High Aert mode. A modes are seectabe from the front pane. VMMS mode supports both distributed bypass and SBM parae configurations. In High Aert mode, a ide UPMs go onine for one hour. At the competion of the hour, the UPS defauts back to VMMS mode. If the high aert command is received during the one hour, the one hour timer wi be restarted. 1-6 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

19 Introduction Monitoring and Communication The UPS system can be further enhanced by adding optiona accessories such as a Remote Emergency Power-off (REPO) contro, RMP II, SCM II, RIM II, or X-Sot communication cards. See Chapter 5, Instaing Options and Accessories for additiona information. Basic System Configurations The foowing basic UPS system configurations are possibe: Remote Monitor Pane II (RMP II) An optiona RMP II contains backit status indicators and a oca horn, aowing monitoring of the operationa status and aarm condition of the UPS from virtuay any ocation within the faciity. Reay Interface Modue II (RIM II) An optiona RIM II uses reay contact cosures to indicate the UPS operating status and aarm condition. Supervisory Contact Modue II (SCM II) An optiona SCM II estabishes an interface between the UPS system equipment and the customer's monitor. X-Sot Cards Optiona X-Sot cards support severa protocos, such as SNMP, HTTP, IBM AS/400, and Modbus. PredictPuse Remote Monitoring and Management Service PredictPuse is a subscription monitoring and management service from Eaton that coects and anayzes data from connected power infrastructure devices, providing us with the insight needed to make recommendations and take action on your behaf. It s aso powered by CA Technoogies, bringing together the best in hardware and software. Like a second set of eyes on your power infrastructure, PredictPuse provides 24/7 remote monitoring of aarms and system performance (oad, temperature/humidity, battery heath, energy savings and service eve) to reduce downtime risk and expedite repairs. PredictPuse aso shares rea-time status and trend information via an onine dashboard and smartphone mobie app (Appe and Android), giving subscribers insights about past and current performance, a ist of a active aarms, and asset management data, such as battery date codes, ast and next schedued service dates, firmware versions. The service notifies customers of critica aarms, supports remote diagnostics, and faciitates smart dispatch of technicians. PredictPuse requires a Power Xpert Gateway UPS (PXGX) connectivity card in an X-Sot communication bay and an Environmenta Monitoring Probe (EMP) for battery temperature/humidity monitoring. See Chapter 8, Communication for additiona information on monitoring and communication features. 1.5 Battery System Athough not provided with the UPS, a battery system is required to provide emergency short-term backup power to safeguard operation during brownouts, backouts, and other power interruptions. The battery system shoud be equipped with ead-acid batteries. An externa battery disconnect switch must be used. The UPMs may be powered with either a common or separate battery system. In a common battery system, singe and mutipe UPMs are powered from one common battery source. In a separate battery system, mutipe UPMs are each powered from separate battery sources. UPSs in distributed bypass and parae systems must use a separate battery system. Consut the Eaton Power Xpert 9395/9395P Integrated Battery Cabinet (Modes 1085 and 1085HR) Instaation Manua (P ) for specifics on battery cabinet usage with the 9395P-600. A suppementa 48 Vdc shunt trip signa for the battery disconnect device is provided by the UPS, but is not required for norma operation. NOTE The 9395P-600 system can trip a maximum of six battery cabinets tota. This appies to both the 1085 standard and High Rate series batteries. If more than six battery cabinets in tota are needed in a separate UPM battery configuration, DO NOT hook up the shunt trips. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

20 Introduction 1.6 Using This Manua This manua describes how to insta and operate the 9395P-600 UPS. Read and understand the procedures described in this manua to ensure troube-free instaation and operation. In particuar, be thoroughy famiiar with the REPO procedure (see paragraph 7.4.2). The information in this manua is divided into sections and chapters. The system, options, and accessories being instaed dictate which parts of this manua shoud be read. At a minimum, Chapters 1 through 4 and Chapter 7 shoud be examined. Read through each procedure before beginning the procedure. Perform ony those procedures that appy to the UPS system being instaed or operated. 1.7 Conventions Used in This Manua This manua uses these type conventions: Bod type highights important concepts in discussions, key terms in procedures, and menu options, or represents a command or option that you type or enter at a prompt. Itaic type highights notes and new terms where they are defined. Screen type represents information that appears on the screen or LCD. Icon Description Information notes ca attention to important features or instructions. [Keys] Brackets are used when referring to a specific key, such as [Enter] or [Ctr]. In this manua, the term UPS refers ony to the UPS cabinet and its interna eements. The term UPS system refers to the entire power protection system the UPS cabinet, the battery system, and options or accessories instaed. 1-8 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

21 Introduction 1.8 Symbos, Contros, and Indicators The foowing are exampes of symbos used on the UPS or accessories to aert you to important information: RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of eectric shock symbo. CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manua for additiona information, such as important operating and maintenance instructions. This symbo indicates that you shoud not discard the UPS or the UPS batteries in the trash. This product contains seaed, ead-acid batteries and must be disposed of propery. For more information, contact your oca recycing/reuse or hazardous waste center. This symbo indicates that you shoud not discard waste eectrica or eectronic equipment (WEEE) in the trash. For proper disposa, contact your oca recycing/reuse or hazardous waste center. 1.9 For More Information Refer to the Eaton Power Xpert 9395/9395P Integrated Battery Cabinet (Modes 1085 and 1085HR) Instaation Manua (P ) for the foowing additiona information: Integrated Battery Cabinet (IBC) instaation instructions, incuding site preparation, panning for instaation, wiring, and safety information. Detaied iustrations of the cabinet, incuding dimension and connection point drawings. Refer to the Eaton Power Xpert 9395P Sync Contro Instaation and Operation Manua (P ) for the foowing additiona information: Instaation instructions, incuding site preparation, panning for instaation, and wiring and safety information. Detaied iustrations of the cabinet with dimensiona and connection point drawings are provided. Operation, incuding contros, functions of the standard and optiona features, procedures for using with the UPS, and information about maintenance. Refer to the Eaton Power Xpert 9395P UPS Fied Instaed UPM Mechanica Instaation Manua (P ) for the foowing additiona information: Mechanica instaation instructions, incuding site preparation, panning for mechanica instaation, and safety information. Detaied iustrations of the cabinet, incuding dimension and paet remova drawings. Visit or contact an Eaton service representative for information on how to obtain copies of these manuas. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

22 Introduction 1.10 Getting Hep If hep is needed with any of the foowing: Scheduing initia startup Regiona ocations and teephone numbers A question about any of the information in this manua A question this manua does not answer Pease ca the Customer Reiabiity Center at: United States: or Canada: ext 260 A other countries: Ca your oca service representative Pease use the foowing e-mai address for manua comments, suggestions, or to report an error in this manua: E-ESSDocumentation@eaton.com 1-10 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

23 Chapter 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manua contains important instructions that shoud be foowed during instaation and maintenance of the UPS and batteries. Read a instructions before operating the equipment and save this manua for future reference. The UPS is designed for industria or computer room appications, and contains safety shieds behind the door and front panes. However, the UPS is a sophisticated power system and shoud be handed with appropriate care. DANGER This UPS contains LETHAL VOLTAGES. A repairs and service shoud be performed by AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS. DANGER! Cet ondueur peut générer des TENSIONS MORTELLES. L instaation et entretien ne doivent être effectués que par e PERSONNEL AUTORISÉ. Ne contient AUCUNE PIÈCE REMPLAÇABLE. WARNING The UPS is powered by its own energy source (batteries). The output terminas may carry ive votage even when the UPS is disconnected from an AC source. To reduce the risk of fire or eectric shock, insta this UPS in a temperature and humidity controed, indoor environment, free of conductive contaminants. Ambient temperature must not exceed 40 C (104 F) [35 C 300 kw, 600 kw mode]. Do not operate near water or excessive humidity (95% maximum). The system is not intended for outdoor use. Ensure a power is disconnected before performing instaation or service. Batteries can present a risk of eectrica shock or burn from high short.circuit current. The foowing precautions shoud be observed: 1) Remove watches, rings, or other meta objects; 2) Use toos with insuated handes; 3) Do not ay toos or meta parts on top of batteries; 4) Wear rubber goves and boots. ELECTRIC ENERGY HAZARD. Do not attempt to ater any UPS or battery wiring or connectors. Attempting to ater wiring can cause injury. As a resut of the connected oads high eakage current is possibe. Connection to earth ground is required for safety and proper product operation. Do not check UPS operation by any action that incudes remova of the earth (ground) connection with oads attached. Do not open or mutiate batteries. Reeased eectroyte is harmfu to the skin and eyes. It may be toxic. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

24 Safety Warnings AVERTISSEMENT! L ondueur est aimenté par sa propre source d énergie (batteries). Les bornes de sortie peuvent être sous tension, même orsque ondueur est débranché d une source de courant aternatif. Pour réduire es risques d incendie et de decharge éectrique, instaer ondueur à intérieur, dans un endroit exempt d ééments conducteurs et où a température et humidité sont réguées. La température ambiante ne doit pas dépasser 40 C (104 F) [35 C modèe 300 kw, 600 kw]. Ne pas faire fonctionner près d une source d eau ou dans un endroit très humide (95% maximum). Le système n est pas conçu pour une utiisation extérieure. Toutes es sources d aimentation doivent être débranchées avant de procéder à instaation et à entretien. Les batteries peuvent présenter un risque de décharge éectrique ou de brûure en raison du courant de court-circuit éevé. Les précautions de base suivantes doivent être suivies: 1) retirer es montres, bagues et autres objets métaiques; 2) utiiser des outis munis d une poignée isoée; 3) ne pas déposer es outis ou des pièces de méta sur es batteries; 4) porter des gants et des bottes en caoutchouc. DANGERS ÉLECTRIQUES. Ne pas tenter de modifier e câbage et es connecteurs de ondueur ou des batteries. Toute tentative de modification peut provoquer des bessures. Les charges raccordées pourraient provoquer un courant de fuite éevé. La mise à a terre est donc obigatoire pour garantir a sécurité et e bon fonctionnement du produit. Lors de a vérification du fonctionnement de UPS, ne pas enever a mise à a terre si des charges y sont raccordées. Ne pas ouvrir ni abîmer es batteries. L éectroyte qu ees contiennent est dangereux pour a peau et es yeux. I peut être toxique. CAUTION Instaation or servicing shoud be performed by quaified service personne knowedgeabe of UPS and battery systems, and required precautions. Keep unauthorized personne away from equipment. Consider a warnings, cautions, and notes before instaing or servicing equipment. DO NOT DISCONNECT the batteries whie the UPS is in Battery mode. Repace batteries with the same number and type of batteries as originay instaed with the UPS. Disconnect the charging source prior to connecting or disconnecting terminas. Determine if the battery is inadvertenty grounded. If it is, remove the source of the ground. Contacting any part of a grounded battery can cause a risk of eectric shock. An eectric shock is ess ikey if you disconnect the grounding connection before you work on the batteries. Proper disposa of batteries is required. Refer to oca codes for disposa requirements. Do not dispose of batteries in a fire. Batteries may expode when exposed to fame. Keep the UPS door cosed and front panes instaed to ensure proper cooing airfow and to protect personne from dangerous votages inside the unit. Do not insta or operate the UPS system cose to gas or eectric heat sources. The operating environment shoud be maintained within the parameters stated in this manua. Keep surroundings uncuttered, cean, and free from excess moisture. Observe a DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the equipment Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

25 Safety Warnings ATTENTION! L instaation et entretien doivent être effectués par du personne quaifié en matière d ondueurs et de batteries, i doit connaître es précautions qui s imposent. Le personne non autorisé doit être tenu à écart de équipement. I est important de prendre connaissance des avertissements, des mises en garde et des avis avant de procéder à instaation ou à entretien de équipement. NE PAS DÉBRANCHER es batteries orsque ondueur est en mode Batterie.. Ne jamais jeter es batteries au feu. L'exposition aux fammes risque de es faire exposer. Déconnecter a source d aimentation avant de brancher ou débrancher es bornes. Vérifier que a batterie n est pas, par inadvertance, reiée à a terre. Si c est e cas, couper a source de mise à a terre. Les contacts avec une batterie reiée à a terre peuvent provoquer des risques de décharge éectrique. Ces risques sont atténués si a mise à a terre est annuée avant e début des travaux sur es batteries. L éimination appropriée des batteries est requise. Se reporter aux codes ocaux pour connaître es exigences iées à éimination Ne pas jeter es batteries au feu. Les batteries peuvent exposer orsqu ees sont exposées à des fammes. Garder es portes de ondueur fermées et es panneaux avant en pace pour garantir une circuation adéquate de air de refroidissement et pour protéger e personne des tensions dangereuses dans unité. Ne pas instaer ni faire fonctionner ondueur près d une source de chaeur au gaz ou à éectricité. Le miieu de fonctionnement doit toujours correspondre aux paramètres étabis dans ce manue. Maintenir es ieux rangés, propres et exempts d une humidité excessive. Respecter es étiquettes DANGER, MISE EN GARDE et AVERTISSEMENT se trouvant à intérieur et à extérieur de équipement. CAUTION To prevent damage to the wiring channe and wiring in the UPS cabinet base when ifting or moving the cabinet: Lift and move the cabinet using ony the front or rear forkift sots. Verify that the forkift forks are in a horizonta position before inserting them into the forkift sots. DO NOT ange fork tips upward. Insert the forks a the way through the base. DO NOT insert forks partiay into the base to move the cabinet. Forks may be partiay inserted into the front or rear forkift sots for minor positioning if the forks are kept in a horizonta position with no upward anging. DO NOT use the forkift sots on the end of the cabinet to move the cabinet. End forkift sots may be used for minor positioning if the forks are kept in a horizonta position with no upward anging. If these instructions are not foowed, damage to the wiring channe and wiring wi occur. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

26 Safety Warnings ATTENTION! Pour éviter d endommager e câbage et son cana à a base de armoire de ondueur orsque armoire est souevée ou dépacée: Souever ou dépacer armoire en n utiisant que es passages de fourche à avant ou à arrière. Vérifier que es fourches du chariot éévateur sont en position horizontae avant de es insérer dans es passages de fourche. NE PAS orienter es pointes de fourche vers e haut. Insérer compètement es fourches dans es passages de fourche de a base. NE PAS insérer partieement es fourches dans es passages pour dépacer armoire. I est possibe d insérer partieement es fourches dans es passages avant et arrière pour es petits dépacements, et ce, si es fourches sont en position horizontae sans pointer vers e haut. NE PAS utiiser es passages de fourche à extrémité de armoire pour a dépacer. Les passages de fourche à extrémité de armoire peuvent servir ors des petits dépacements, et ce, si es fourches sont en position horizontae sans pointer vers e haut. Si ces instructions ne sont pas suivies, des dommages au câbage et à son cana surviendront Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

27 Section I Instaation

28

29 Chapter 3 UPS Instaation Pan and Unpacking Use the foowing basic sequence of steps to insta the UPS: 1. Create an instaation pan for the UPS system (Chapter 3). 2. Prepare your site for the UPS system (Chapter 3). 3. Inspect and unpack the UPS cabinet (Chapter 3). 4. Unoad and insta the UPS cabinet, and wire the system (Chapter 4). 5. Insta features, accessories, or options, as appicabe (Chapter 5). 6. Compete the Instaation Checkist (Chapter 4). 7. Have authorized service personne perform preiminary operationa checks and start up the system. NOTE Startup and operationa checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the saes contract for the UPS. Contact an Eaton service representative in advance (a minimum two-week notice is required) to reserve a preferred startup date. 3.1 Creating an Instaation Pan Before instaing the UPS system, read and understand how this manua appies to the system being instaed. Use the procedures and iustrations in paragraph 3.2 and Chapter 4 to create a ogica pan for instaing the system. 3.2 Preparing the Site For the UPS system to operate at peak efficiency, the instaation site shoud meet the environmenta parameters outined in this manua. If the UPS is to be operated at an atitude higher than 1000m (3300 ft), contact an Eaton service representative for important information about high atitude operation. The operating environment must meet the weight, cearance, and environmenta requirements specified Environmenta Considerations Make sure that the environment for the 9395P-600 UPS meets the foowing operating restrictions: The environmenta requirements specified beow are for the air at the intake ports of the 9395P-600, and are the maximum, not to exceed, ratings. There sha be at east a 1.8 F (1.0 C) difference between the dry bub temperature and the wet bub temperature, at a times, to maintain a non-condensing environment. The maximum rate of temperature change sha be imited to 3 F over 5 minutes (36 F/hour), based on the ASHRAE Standard Observe caution regarding UPS operating environmenta conditions. The newer, more energy efficient data center cooing methods (such as air side economization) can create much wider ranges of temperature and Reative Humidity (RH) in the UPS room and/or data center. There are two aspects of this increased operating environment that can, if ignored, create issues: One is the creation of microcimates, which are persistent variations of temperature and/or RH within a singe room; for exampe one side of the room is aways cooer than the other side, no matter what the actua temperature is. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

30 UPS Instaation Pan and Unpacking The other aspect is the rate of change of temperature and/or RH, which can occur during transitions within the cooing system. Exampes: changing the mixture ratio of inside versus outside air, or externa changes in the outside air when going from nighttime into day, and back to night. When ignored, either one of these aspects can create an undesirabe microcimate at the UPS ocation. If the environment created by this microcimate exceeds the UPS operating specification, the UPS reiabiity, over time, wi be reduced. These same environmenta extremes wi aso create reiabiity concerns for any servers that are exposed to them Instaation Considerations The UPS system instaation must meet the foowing guideines: The system must be instaed on a eve foor suitabe for computer or eectronic equipment. The system must be instaed in a temperature and humidity controed indoor area free of conductive contaminants. Faiure to foow guideines may void your warranty. The UPS equipment operating environment must meet the maximum weight requirements shown in Tabe 3-1 and the size requirements shown in Figure 3-1 through Figure 3-9. Dimensions are in miimeters (inches). Tabe 3-1 incudes the weights of the heaviest cabinet configuration. Actua weights may be ess due to the instaed configuration. Weights are in kiograms (pounds). 3-2 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

31 UPS Instaation Pan and Unpacking Tabe 3-1. UPS Cabinet Maximum Weights Mode Eaton 9395P-600/600 Eaton 9395P-600/550 Eaton 9395P-600/550 Eaton 9395P-600/450 Eaton 9395P-600/400 Eaton 9395P-600/300 Eaton 9395P-600/275 Eaton 9395P-600/250 Eaton 9395P-600/225 Eaton 9395P-600/200 Section ISBM (CSS) + 2 UPMs Shipping Maximum Weight kg (b) Instaed 1497 (3300) 1444 (3184) FI-UPM 496 (1094) 471 (1037) ISBM (CSS) + 1 UPM NOTE CSS = Continuous Static Switch NOTE Tabe 3-3 describes power ratings of each mode. 905 (1995) 855 (1886) The UPS cabinet uses forced air cooing to reguate interna component temperature. Air inets are in the front of the cabinet and outets are in the top. Aow cearance in front of and above each cabinet for proper air circuation. The cearances required around the UPS cabinet are shown in Tabe 3-2. Dimensions are in miimeters (inches). Tabe 3-2. UPS Cabinet Cearances From Top of Cabinet From Front of Cabinet From Back of Cabinet From Right Side of Cabinet From Left Side of Cabinet mm (18 ) minimum cearance for ventiation 1067mm (42 ) working space None Required None Required None Required The basic environmenta requirements for operation of the UPS are: 40 C ( F) at eevations up to 1000m without derating For 300 kw and 600 kw: 0 to 35 C at eevations up to 1000m without derating. Recommended Operating Range: C (68 77 F) Maximum Reative Humidity: 95%, non-condensing NOTE Eaton battery cabinets are ocated in the same room as the UPS, the battery cabinet environmenta requirements supersede the UPS requirements. Operating temperatures above the recommended range wi resut in decreased battery ife and performance, and wi reduce or void the battery warranty. Refer to Eaton's Terms and Conditions of Sae with Battery Repacement Coverage and the Battery Repacement Price Book for more information. These documents can be found at or contact an Eaton service representative for information on how to obtain copies. The UPS 480V ventiation requirements are shown in Tabe 3-3. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

32 UPS Instaation Pan and Unpacking Tabe V Air Conditioning or Ventiation Requirements During Fu Load Operation Mode Eaton 9395P-600/600 (CSS or IOM) Eaton 9395P-600/550 (CSS or IOM) Eaton 9395P-600/ (CSS or IOM) Eaton 9395P-600/450 (CSS or IOM) Eaton 9395P-600/400 (CSS or IOM) Eaton 9395P-600/300 (CSS or IOM) Eaton 9395P-600/275 (CSS or IOM) Eaton 9395P-600/250 (CSS or IOM) Eaton 9395P-600/225 (CSS or IOM) Eaton 9395P-600/200 (CSS or IOM) Rating 600 kva 600 kva 550 kva 550 kw kva kw 450 kva 450 kw 400 kva 400 kva 300 kva 300 kva 275 kva 275 kw 250 kva 250 kw 225 kva 225 kw 200 kva 200 kw Input/Output Votage NOTE CSS = Continuous Static Switch; IOM = Input Output Modue Heat Rejection kw (1000 BTU/hr) 480/ (78.7) 480/ (72.2) 480/ (63.8) 480/ (54.1) 480/ (48.1) 480/ (39.4) 480/ (36.1) 480/ (31.9) 480/ (27.0) 480/ (24.0) Ventiation Required for Cooing Air Exhaust Approximatey 2124 iter/sec (4 CFM) Approximatey 1180 iter/sec (2 CFM) With fied instaed FI-UPM: Approximatey 2124 iter/sec (4 CFM) 3-4 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

33 UPS Instaation Pan and Unpacking The UPS 415V/400V/380V ventiation requirements are shown in Tabe 3-4 Tabe V/400V/380V Air Conditioning or Ventiation Requirements During Fu Load Operation Mode Eaton 9395P-600/550 (CSS or IOM) Eaton 9395P-600/ (CSS or IOM) Eaton 9395P-600/450 (CSS or IOM) Eaton 9395P-600/400 (CSS or IOM) Eaton 9395P-600/300 (CSS or IOM) Eaton 9395P-600/275 (CSS or IOM) Eaton 9395P-600/250 (CSS or IOM) Eaton 9395P-600/225 (CSS or IOM) Eaton 9395P-600/200 (CSS or IOM) Rating 550 kva 550 kw kva kw 450 kva 450 kw 400 kva 400 kva 300 kva 300 kva 275 kva 275 kw 250 kva 250 kw 225 kva 225 kw 200 kva 200 kw Input/Output Votage 415/ / / / / / / / / / / / / / / / / / / / / / / / / / /380 NOTE CSS = Continuous Static Switch; IOM = Input Output Modue Heat Rejection kw (1000 BTU/hr) 22.7 (77.42) 20.6 (70.38) 18.6 (63.35) 16.5 (56.31) 12.4 (42.23) 11.3 (38.71) 10.3 (35.19) 9.3 (31.67) 8.2 (28.15) Front view iustrations of configuration dimensions and center of gravity measurements are provided for each configuration as foows: Singe UPM: ISBM with 1 Factory Instaed UPM (see Figure 3-1 and Figure 3-2) Singe UPM PLUS 1 UPM: ISBM with 1 Factory Instaed UPM and 1 Fied Instaed FI-UPM (see Figure 3-3 and Figure 3-4) TWO UPM: ISBM with 2 Factory Instaed UPMs (see Figure 3-5 and Figure 3-6) Ventiation Required for Cooing Air Exhaust Approximatey 3050 iter/sec (6 CFM) Approximatey 1700 iter/sec (3600 CFM) With fied instaed FI-UPM: Approximatey 3050 iter/sec (6 CFM) TWO UPM PLUS 1 UPM: ISBM with 2 Factory Instaed UPMs and 1 Fied Instaed FI-UPM (see Figure 3-7 and Figure 3-8) Figure 3-9 provides side view iustrations of dimensions and center of gravity measurements for a configurations. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

34 UPS Instaation Pan and Unpacking [52.5] 1880 [74.0] Front View ISBM 795 [31.3] 1 x UPM [21.4] ISBM with 1 Factory Instaed UPM Dimensions are in miimeters [inches]. Figure 3-1. Singe UPM Configuration Dimensions 3-6 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

35 UPS Instaation Pan and Unpacking ISBM [31.3] [31.1] 1 x UPM [21.4] Front View Ventiation Intake ISBM with 1 Factory Instaed UPM Dimensions are in miimeters [inches]. Figure 3-2. Singe UPM Center of Gravity Dimensions Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

36 UPS Instaation Pan and Unpacking [81.7] Front View [74.0] Ventiation Intake FI-UPM [29.0] ISBM [31.3] 1 x UPM [21.4] ISBM with 1 Factory Instaed UPM and 1 Fied Instaed UPM Dimensions are in miimeters [inches]. Figure 3-3. Singe UPM and 1 FI-UPM Configuration Dimensions 3-8 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

37 UPS Instaation Pan and Unpacking [11.4] FI-UPM [29.0] [60.1] ISBM [31.3] 1 x UPM [21.4] Ventiation Intake Front View ISBM with 1 Factory Instaed UPM and 1 Fied Instaed UPM Dimensions are in miimeters [inches]. Figure 3-4. Singe UPM and 1 FI-UPM Center of Gravity Dimensions Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

38 UPS Instaation Pan and Unpacking [73.8] Front View [74.0] ISBM [31.3] 2 x UPMs [42.5] ISBM with 2 Factory Instaed UPMs Dimensions are in miimeters [inches]. Figure 3-5. Two UPM Configuration Dimensions 3-10 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

39 UPS Instaation Pan and Unpacking ISBM [31.3] [42.7] 2 x UPMs [42.5] Ventiation Intake Front View ISBM with 2 Factory Instaed UPMs mensions are in miimeters [inches]. Figure 3-6. Two UPM Center of Gravity Dimensions Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

40 UPS Instaation Pan and Unpacking [102.7] Front View [74.0] FI-UPM [29.0] ISBM 795,0 [31.3] 2 x UPMs [42.5] ISBM with 2 Factory Instaed UPMs and 1 Fied Instaed UPM Dimensions are in miimeters [inches]. Figure 3-7. Two UPM Pus 1 FI-UPM Configuration Dimensions 3-12 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

41 UPS Instaation Pan and Unpacking [11.4] FI-UPM [29.0] [71.7] ISBM [31.3] 2 x UPMs [42.5] Ventiation Intake Front View ISBM with 2 Factory Instaed UPMs and 1 Fied Instaed UPM nsions are in miimeters [inches]. Figure 3-8. Two UPM and 1 FI-UPM Center of Gravity Dimensions Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

42 UPS Instaation Pan and Unpacking [34.3] Side View Dimensions [74.0] [14.2] Side View Center of Gravity Measurements [74.0] [36.1] Dimensions are in miimeters [inches]. NOT INTENDED FOR PERMANENT MOUNTING Figure 3-9. Side View Dimensions and Center of Gravity Measurements 3-14 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

43 UPS Instaation Pan and Unpacking UPS System Power Wiring Preparation Read and understand the foowing notes whie panning and performing the instaation: Refer to nationa and oca eectrica codes for acceptabe externa wiring practices. To aow for future kva upgrades, consider instaing a derated UPS using wiring and externa overcurrent protection breakers sized for a fuy rated UPS. For externa wiring, use 75 C copper or auminum wire. Wire sizes isted in Tabe 3-5 through Tabe 3-12 are for copper wiring ony. If wire is run in an ambient temperature greater than 30 C, higher temperature wire and/or arger size wire may be necessary. Wire sizes are based on using the specified breakers. Wire ampacities are chosen from Tabe (b) (16) of the Nationa Eectrica Code (NEC). Specification is for copper wire with a 75 C rating. Materia and abor for externa wiring requirements are to be provided by designated personne. If instaing a maintenance bypass, a minimum of two separate feeds with upstream feeder breakers, or a singe feed with two upstream feeder breakers, must be provided: one for the UPS or rectifier input breaker (RIB) (if instaed) and one for the maintenance bypass input. DO NOT use a singe feed or a singe feeder breaker to suppy both the UPS or RIB and the maintenance bypass. If a bypass input breaker (BIB) is instaed in the maintenance bypass and a singe-feed UPS is being instaed, a singe feed to the maintenance bypass is acceptabe for suppying both the UPS and the bypass. The bypass and rectifier feeds into this equipment use three wires. The phases must be symmetrica about ground (from a Wye source) for proper equipment operation. The Eaton 9395P V unit is designed for operation on a grounded-wye source of suppy. There is no additiona connection point for a neutra conductor. The output of this UPS wi not directy support phase to neutra oads. The ISBM and UPM sections are shipped with debris shieds covering the ventiation gris on top of the sections. Do not remove the debris shieds unti instaation is compete. However, remove the shieds before operating the UPS. Once the debris shieds are removed, do not pace objects on the ventiation gris. In a common battery system, a UPMs are powered from one common battery source. In a separate battery system, each UPM is powered from separate battery sources. UPSs in distributed bypass and parae systems must use a separate battery system for each UPS. On a UPS configured as an Input Output Modue (IOM), requirements for bypass input wiring, termination, conduit, and bypass breaker are not appicabe. If the power rating isted on the namepate of the instaed UPS is not found in the foowing tabes, wire the UPS using the fuy rated specifications. Otherwise, cacuate the required wire, conduit, and breaker sizes using the foowing guideines in addition to those aready isted in paragraph 3.2.3: Seect wire size according to the UPS namepate. Do not use wire arger than the argest size isted in Tabe 3-5 through Tabe Use termina recommendations from Tabe 3-5 through Tabe Size and number of conduits must not exceed those isted in Tabe 3-17 and Tabe Seect overcurrent protection input, battery, and output breakers according to the UPS namepate rated for either 80% or 100%. Foow a appicabe NEC and oca codes. Wire sizes isted are for copper wiring ony Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

44 UPS Instaation Pan and Unpacking Tabe V Input/Output Ratings and Externa Wiring Requirements for the One/Two/Three UPM Common Battery Basic Unit Rating Units kva kw Rating 50/60 Hz Rating 50/60 Hz Rating 50/60 Hz Rating 50/60 Hz Rating 50/60 Hz Input and Output Votage Vots 480/ / / / /480 AC Input to UPS Rectifier (0.98 Minimum pf) Fu oad current pus battery recharge current (3) Phases, (1) Ground Amps Minimum Conductor Size Number per Phase AC Input to UPS Bypass Fu Load Current (3) Phases, (1) Ground Minimum Conductor Size Number per Phase DC Input from Battery Disconnect to UPS (1) Positive, (1) Negative Minimum Conductor Size Number per Poe (1) Positive, (1) Negative AC Output to Critica Load Fu Load Current (3) Phases, (1) Ground Minimum Conductor Size Number per Poe A B C D AWG or kcmi (each) 350 (3) 350 (3) 350 (3) 350 (4) (4) Amps AWG or kcmi (each) Tota Amps AWG or kcmi (each) 350 (3) 350 (3) 350 (3) 350 (3) 350 (3) (6) (6) (6) (6) (6) Amps AWG or kcmi (each) 350 (3) 350 (3) 350 (3) 350 (3) 350 (3) NOTE V Caout etters A, B, C, and D map to common battery systems. Caout etters A, C, and D map to separate battery systems. See Figure 6-5 on page 6-10 through Figure 6-15 on page NOTE V Bypass wiring data is not appicabe to IOM configurations. Battery Conductor Sizing: Eaton strongy recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cabe Routing Requirements Conduit appications: * Each conduit must have a Positive, Negative, and Ground conductor. * There must be an equa number of positive and negative conductors in a singe conduit. Ony one ground conductor is required in each conduit. Raceway appications: * Positive and negative battery cabes must be run side by side in the raceway in an aternating pattern ( ). * There must be a ground cabe running in the raceway with the battery cabes Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

45 UPS Instaation Pan and Unpacking Tabe V Input/Output Ratings and Externa Wiring Requirements for the One/Two/Three UPM Separate Battery Basic Unit Rating Units kva kw Rating 50/60 Hz Rating 50/60 Hz Rating 50/60 Hz Rating 50/60 Hz Rating 50/60 Hz Input and Output Votage Vots 480/ / / / /480 AC Input to UPS Rectifier (0.98 Minimum pf) Fu oad current pus battery recharge current (3) Phases, (1) Ground Amps Minimum Conductor Size Number per Phase AC Input to UPS Bypass Fu Load Current (3) Phases, (1) Ground Minimum Conductor Size Number per Phase DC Input from Battery Disconnect to UPS UPM (1) Positive, (1) Negative Minimum Conductor Size Number per Poe (1) Positive, (1) Negative AC Output to Critica Load Fu Load Current (3) Phases, (1) Ground Minimum Conductor Size Number per Poe A B C D AWG or kcmi (each) 350 (3) 350 (3) 350 (3) 350 (4) (4) Amps AWG or kcmi (each) Amps per UPM AWG or kcmi (each) 350 (3) 350 (3) 350 (3) 350 (3) 350 (3) (3) (3) (3) (3) (3) Amps AWG or kcmi (each) 350 (3) 350 (3) 350 (3) 350 (3) 350 (3) NOTE V Caout etters A, B, C, and D map to common battery systems. Caout etters A, C, and D map to separate battery systems. See Figure 6-5 on page 6-10 through Figure 6-15 on page NOTE V Bypass wiring data is not appicabe to IOM configurations. Battery Conductor Sizing: Eaton strongy recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cabe Routing Requirements Conduit appications: * Each conduit must have a Positive, Negative, and Ground conductor. * There must be an equa number of positive and negative conductors in a singe conduit. Ony one ground conductor is required in each conduit. Raceway appications: * Positive and negative battery cabes must be run side by side in the raceway in an aternating pattern ( ). * There must be a ground cabe running in the raceway with the battery cabes. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

46 UPS Instaation Pan and Unpacking Tabe V Input/Output Ratings and Externa Wiring Requirements for the One/Two/Three UPM Common Battery Basic Unit Rating Units kva kw Rating 50/60 Hz Rating 50/60 Hz Rating 50/60 Hz Rating 50/60 Hz Rating 50/60 Hz Input and Output Votage Vots 415/ / / / /415 AC Input to UPS Rectifier (0.98 Minimum pf) Fu oad current pus battery recharge current (3) Phases, (1) Ground Amps Minimum Conductor Size Number per Phase AC Input to UPS Bypass (Five Wire) Fu Load Current (3) Phases, (1) Neutra (1) Ground Minimum Conductor Size Number per Phase DC Input from Battery Disconnect to UPS (1) Positive, (1) Negative Minimum Conductor Size Number per Poe (1) Positive, (1) Negative AC Output to Critica Load (Five Wire) Fu Load Current (3) Phases, (1) Neutra (1) Ground Minimum Conductor Size Number per Poe A B C D AWG or kcmi (each) (2) (3) (3) (4) (4) Amps AWG or kcmi (each) Tota Amps AWG or kcmi (each) 350 (2) 300 (3) 350 (3) (3) (3) (2) (3) (3) (4) (5) Amps AWG or kcmi (each) 350 (2) 300 (3) 350 (3) (3) (3) NOTE V Caout etters A, B, C, and D map to common battery systems. Caout etters A, C, and D map to separate battery systems. See Figure 6-5 on page 6-10 through Figure 6-15 on page NOTE V Bypass wiring data is not appicabe to IOM configurations. Battery Conductor Sizing: Eaton strongy recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cabe Routing Requirements Conduit appications: * Each conduit must have a Positive, Negative, and Ground conductor. * There must be an equa number of positive and negative conductors in a singe conduit. Ony one ground conductor is required in each conduit. Raceway appications: * Positive and negative battery cabes must be run side by side in the raceway in an aternating pattern ( ). * There must be a ground cabe running in the raceway with the battery cabes Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

47 UPS Instaation Pan and Unpacking Tabe V Input/Output Ratings and Externa Wiring Requirements for the One/Two/Three UPM Separate Battery Basic Unit Rating Units kva kw Rating 50/60 Hz Rating 50/60 Hz Rating 50/60 Hz Rating 50/60 Hz Rating 50/60 Hz Input and Output Votage Vots 415/ / / / /415 AC Input to UPS Rectifier (0.98 Minimum pf) Fu oad current pus battery recharge current (3) Phases, (1) Ground Amps Minimum Conductor Size Number per Phase AC Input to UPS Bypass (Five Wire) Fu Load Current (3) Phases, (1) Neutra (1) Ground Minimum Conductor Size Number per Phase DC Input from Battery Disconnect to UPS UPM (1) Positive, (1) Negative Minimum Conductor Size Number per Poe (1) Positive, (1) Negative AC Output to Critica Load (Five Wire) Fu Load Current (3) Phases, (1) Neutra (1) Ground Minimum Conductor Size Number per Poe A B C D AWG or kcmi (each) (2) (3) (3) (4) (4) Amps AWG or kcmi (each) Amps per UPM AWG or kcmi (each) 350 (2) 300 (3) 350 (3) (3) (3) (2) (2) (2) (2) (2) Amps AWG or kcmi (each) 350 (2) 300 (3) 350 (3) (3) (3) NOTE V Caout etters A, B, C, and D map to common battery systems. Caout etters A, C, and D map to separate battery systems. See Figure 6-5 on page 6-10 through Figure 6-15 on page NOTE V Bypass wiring data is not appicabe to IOM configurations. Battery Conductor Sizing: Eaton strongy recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cabe Routing Requirements Conduit appications: * Each conduit must have a Positive, Negative, and Ground conductor. * There must be an equa number of positive and negative conductors in a singe conduit. Ony one ground conductor is required in each conduit. Raceway appications: * Positive and negative battery cabes must be run side by side in the raceway in an aternating pattern ( ). * There must be a ground cabe running in the raceway with the battery cabes. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

48 UPS Instaation Pan and Unpacking Tabe V Input/Output Ratings and Externa Wiring Requirements for the One/Two/Three UPM Common Battery Basic Unit Rating Units kva kw Rating 50/60 Hz Rating 50/60 Hz Rating 50/60 Hz Rating 50/60 Hz Rating 50/60 Hz Input and Output Votage Vots 400/ / / / /400 AC Input to UPS Rectifier (0.98 Minimum pf) Fu oad current pus battery recharge current (3) Phases, (1) Ground Amps Minimum Conductor Size Number per Phase AC Input to UPS Bypass (Five Wire) Fu Load Current (3) Phases, (1) Neutra (1) Ground Minimum Conductor Size Number per Phase DC Input from Battery Disconnect to UPS (1) Positive, (1) Negative Minimum Conductor Size Number per Poe (1) Positive, (1) Negative AC Output to Critica Load Fu Load Current (3) Phases, (1) Neutra (1) Ground Minimum Conductor Size Number per Poe A B C D AWG or kcmi (each) (2) (3) (3) (4) (5) Amps AWG or kcmi (each) Tota Amps AWG or kcmi (each) 350 (2) 300 (3) (3) (3) (3) (2) (3) (3) (4) (5) Amps AWG or kcmi (each) 350 (2) 300 (3) (3) (3) (3) NOTE V Caout etters A, B, C, and D map to common battery systems. Caout etters A, C, and D map to separate battery systems. See Figure 6-5 on page 6-10 through Figure 6-15 on page NOTE V Bypass wiring data is not appicabe to IOM configurations. Battery Conductor Sizing: Eaton strongy recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cabe Routing Requirements Conduit appications: * Each conduit must have a Positive, Negative, and Ground conductor. * There must be an equa number of positive and negative conductors in a singe conduit. Ony one ground conductor is required in each conduit. Raceway appications: * Positive and negative battery cabes must be run side by side in the raceway in an aternating pattern ( ). * There must be a ground cabe running in the raceway with the battery cabes Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

49 UPS Instaation Pan and Unpacking Tabe V Input/Output Ratings and Externa Wiring Requirements for the One/Two/Three UPM Separate Battery Basic Unit Rating Units kva kw Rating 50/60 Hz Rating 50/60 Hz Rating 50/60 Hz Rating 50/60 Hz Rating 50/60 Hz Input and Output Votage Vots 400/ / / / /400 AC Input to UPS Rectifier (0.98 Minimum pf) Fu oad current pus battery recharge current (3) Phases, (1) Ground Amps Minimum Conductor Size Number per Phase AC Input to UPS Bypass (Five Wire) Fu Load Current (3) Phases, (1) Neutra (1) Ground Minimum Conductor Size Number per Phase DC Input from Battery Disconnect to UPS UPM (1) Positive, (1) Negative Minimum Conductor Size Number per Poe (1) Positive, (1) Negative AC Output to Critica Load (Five Wire) Fu Load Current (3) Phases, (1) Neutra (1) Ground Minimum Conductor Size Number per Poe A B C D AWG or kcmi (each) (2) (3) (3) (4) (5) Amps AWG or kcmi (each) Amps per UPM AWG or kcmi (each) 350 (2) 300 (3) 350 (3) (3) (3) (2) (2) (2) (2) (2) Amps AWG or kcmi (each) 350 (2) 300 (3) (3) (3) (3) NOTE V Caout etters A, B, C, and D map to common battery systems. Caout etters A, C, and D map to separate battery systems. See Figure 6-5 on page 6-10 through Figure 6-15 on page NOTE V Bypass wiring data is not appicabe to IOM configurations. Battery Conductor Sizing: Eaton strongy recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cabe Routing Requirements Conduit appications: * Each conduit must have a Positive, Negative, and Ground conductor. * There must be an equa number of positive and negative conductors in a singe conduit. Ony one ground conductor is required in each conduit. Raceway appications: * Positive and negative battery cabes must be run side by side in the raceway in an aternating pattern ( ). * There must be a ground cabe running in the raceway with the battery cabes. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

50 UPS Instaation Pan and Unpacking Tabe V Input/Output Ratings and Externa Wiring Requirements for the One/Two/Three UPM Common Battery Basic Unit Rating Units kva kw Rating 50/60 Hz Rating 50/60 Hz Rating 50/60 Hz Rating 50/60 Hz Rating 50/60 Hz Input and Output Votage Vots 380/ / / / /380 AC Input to UPS Rectifier (0.98 Minimum pf) Fu oad current pus battery recharge current (3) Phases, (1) Ground Amps Minimum Conductor Size Number per Phase AC Input to UPS Bypass (Five Wire) Fu Load Current (3) Phases, (1) Neutra (1) Ground Minimum Conductor Size Number per Phase DC Input from Battery Disconnect to UPS (1) Positive, (1) Negative Minimum Conductor Size Number per Poe (1) Positive, (1) Negative AC Output to Critica Load (Five Wire) Fu Load Current (3) Phases, (1) Neutra (1) Ground Minimum Conductor Size Number per Poe A B C D AWG or kcmi (each) 300 (3) (3) (3) (4) (5) Amps AWG or kcmi (each) Tota Amps AWG or kcmi (each) 400 (2) 350 (3) (3) (3) (4) (2) (3) (3) (4) (5) Amps AWG or kcmi (each) 400 (2) 350 (3) (3) (3) (4) NOTE V Caout etters A, B, C, and D map to common battery systems. Caout etters A, C, and D map to separate battery systems. See Figure 6-5 on page 6-10 through Figure 6-15 on page NOTE V Bypass wiring data is not appicabe to IOM configurations. Battery Conductor Sizing: Eaton strongy recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cabe Routing Requirements Conduit appications: * Each conduit must have a Positive, Negative, and Ground conductor. * There must be an equa number of positive and negative conductors in a singe conduit. Ony one ground conductor is required in each conduit. Raceway appications: * Positive and negative battery cabes must be run side by side in the raceway in an aternating pattern ( ). * There must be a ground cabe running in the raceway with the battery cabes Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

51 UPS Instaation Pan and Unpacking Tabe V Input/Output Ratings and Externa Wiring Requirements for the One/Two/Three UPM Separate Battery Basic Unit Rating :. Units kva kw Rating 50/60 Hz Rating 50/60 Hz Rating 50/60 Hz Rating 50/60 Hz Rating 50/60 Hz Input and Output Votage Vots 380/ / / / /380 AC Input to UPS Rectifier (0.98 Minimum pf) Fu oad current pus battery recharge current (3) Phases, (1) Ground Amps Minimum Conductor Size Number per Phase AC Input to UPS Bypass (Five Wire) Fu Load Current (3) Phases, (1) Neutra (1) Ground Minimum Conductor Size Number per Phase DC Input from Battery Disconnect to UPS UPM (1) Positive, (1) Negative Minimum Conductor Size Number per Poe (1) Positive, (1) Negative AC Output to Critica Load (Five Wire) Fu Load Current (3) Phases, (1) Neutra (1) Ground Minimum Conductor Size Number per Poe A B C D AWG or kcmi (each) 300 (3) (3) (3) (4) (5) Amps AWG or kcmi (each) Amps per UPM AWG or kcmi (each) 400 (2) 350 (3) (3) (3) (4) (2) (2) (2) (2) (2) Amps AWG or kcmi (each) NOTE V Caout etters A, B, C, and D map to common battery systems. Caout etters A, C, and D map to separate battery systems. See Figure 6-5 on page 6-10 through Figure 6-15 on page NOTE V Bypass wiring data is not appicabe to IOM configurations. Battery Conductor Sizing: Eaton strongy recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time. Battery Cabe Routing Requirements Conduit appications: * Each conduit must have a Positive, Negative, and Ground conductor. * There must be an equa number of positive and negative conductors in a singe conduit. Ony one ground conductor is required in each conduit. Raceway appications: * Positive and negative battery cabes must be run side by side in the raceway in an aternating pattern ( ). * There must be a ground cabe running in the raceway with the battery cabes. 400 (2) 350 (3) (3) (3) (4) Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

52 UPS Instaation Pan and Unpacking For a UPS with common rectifier input terminas, E1 through E12 are 2-hoe bus bar mountings for standard NEMA 2-hoe barre ugs. The power wiring connections for this equipment are rated at 90 C. See Tabe 3-13 for externa power cabe terminations, Tabe 3-14 and Tabe 3-15 for suppied externa wiring termina hardware, and Tabe 3-16 for recommended instaation parts and toos not suppied by Eaton. The torque vaues isted in Tabe 3-13 are the maximum aowabe. Tightening further wi risk breaking or twisting the stud. For a UPS with separate rectifier input terminas for the UPMs, E1 through E3 are pressure terminations, UL and CSA rated at 90 C. Tabe UPS Externa Power Cabe Terminations for the One/Two/Three UPM Termina Function Termina Function AC Input to UPS Rectifier AC Input to Bypass AC Output to Critica Load DC Input from Battery or Battery Disconnect to UPS Common Battery Bus Landings (using both sides of bus) Tightening Torque Nm (b ft) Bot Size E1 Phase A 4 2 bot mounting 76 (56) M12 E2 Phase B 4 2 bot mounting 76 (56) M12 E3 Phase C 4 2 bot mounting 76 (56) M12 E6 Phase A 4 2 bot mounting 76 (56) M12 E7 Phase B 4 2 bot mounting 76 (56) M12 E8 Phase C 4 2 bot mounting 76 (56) M12 E9 Phase A 4 2 bot mounting 76 (56) M12 E10 Phase B 4 2 bot mounting 76 (56) M12 E11 Phase C 4 2 bot mounting 76 (56) M12 E4 Battery (+) E5 Battery (-) 8 2 bot mounting 12 2 bot mounting (Pus 1) 8 2 bot mounting 12 2 bot mounting (Pus 1) 76 (56) M12 76 (56) M12 DC Input from Battery or E4 Battery (+) 4 2 bot mounting 76 (56) M12 Battery Disconnect to UPS E5 Battery (-) 4 2 bot mounting 76 (56) M12 Separate Battery (UPM 1) DC Input from Battery or E4 Battery (+) 4 2 bot mounting 76 (56) M12 Battery Disconnect to UPS Separate Battery (UPM 2) E5 Battery (-) 4 2 bot mounting 76 (56) M12 DC Input from Battery or E4 Battery (+) 4 2 bot mounting 76 (56) M12 Battery Disconnect to UPS Separate Battery (FI-UPM) E5 Battery (-) 4 2 bot mounting 76 (56) M12 Input and Output Neutra E12 Neutra 8 2 bot mounting 22 (16) M10 Customer Ground Ground Ground 7 2 bot mounting 22 (16) M10 NOTE Customer ground, sized in accordance with NEC Tabe , can be run in any conduit isted in Tabe 3-17 or Tabe NOTE Bypass terminations are not appicabe to IOM configurations Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

53 UPS Instaation Pan and Unpacking Tabe Suppied Intercabinet Wiring Termina Hardware Kit Part Size Quantity Terminas Used On Eaton Part Number Fat Washer M8 36 Conica Washer M8 36 Nut M8 36 UPM AC Input, UPM Battery Input, UPM AC Output UPM AC Input, UPM Battery Input, UPM AC Output UPM AC Input, UPM Battery Input, UPM AC Output Terminas E1 through E11 are 2-hoe busbar mountings for standard NEMA 2-hoe barre ugs. The power wiring connections for this equipment are rated at 90 C. See Tabe 3-14 and Tabe for suppied termina hardware, Tabe 3-16 for recommended instaation parts and toos not suppied by Eaton, and Tabe 3-17 through Tabe 3-20 for power cabe conduit sizes. Tabe Suppied Externa Wiring Termina Hardware Kit Part Size Quantity Terminas Used On Eaton Part Number Bot, Grade 5 M12 x 40 mm 30 Ground Bot, Grade 5 M12 x 50 mm 86 Fat Washer M Conica Washer M Rectifier Input, Bypass Input, Battery Input, and Output Rectifier Input, Bypass Input, Battery Input, and Output and Ground Rectifier Input, Bypass Input, Battery Input, and Output and Ground Rectifier Input, Bypass Input, Nut M12 86 Battery Input, and Output and Ground NOTE Bypass terminations are not appicabe to IOM configurations Tabe Recommended Instaation Parts and Toos (Not Suppied by Eaton) Part Size Quantity Manufacturer Part Number Notes 2/0 AWG Thomas & Betts 54862BE 3/0 AWG Thomas & Betts 54864BE 4/0 AWG Thomas & Betts 54866BE Long Barre 2-Hoe Lug 250 MCM Thomas & Betts 54868BE Copper wire ony As required 300 MCM Thomas & Betts 54870BE 350 MCM Thomas & Betts 54872BE 400 MCM Thomas & Betts 54874BE MCM Thomas & Betts 54876BE Manua Hydrauic Crimp Too 14 Ton 1 Thomas & Betts TBM14M Die Set N/A 1 Thomas & Betts Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

54 UPS Instaation Pan and Unpacking Conduit sizes were chosen from NEC Tabe 4, Eectrica Metaic Tubing (EMT). See Tabe 3-17 through Tabe 3-20 for 480V, 415V, 400V and 380V conduit requirements. Per NEC artice 300, 3(B)(1), a three-phase conductors must be run in the same conduit. Conduit is sized to accommodate one neutra conductor the same size as the phase conductor and one ground conductor sized in accordance with NEC Tabe Conduit sizes isted are for copper wiring ony. Tabe V Power Cabe Conduit Requirements UPS Mode Votage Termina Eaton 9395P-600/600 Eaton 9395P-600/550 Eaton 9395P-600/ Eaton 9395P-600/450 Eaton 9395P-600/400 Eaton 9395P-600/300 Eaton 9395P-600/275 Eaton 9395P-600/250 Eaton 9395P-600/225 Eaton 9395P-600/200 See Note A modes 480 Vac DC (Common Battery) 480 Vac DC (Common Battery) 480 Vac DC (Common Battery) DC (Separate Battery - per UPM) AC Input to UPS Rectifier (A, B, C, Ground) AC Input to Bypass and Output (A, B, C, Ground) Battery (Positive, Negative, Ground) AC Input to UPS Rectifier (A, B, C, Ground) AC Input to Bypass and Output (A, B, C, Ground) Battery (Positive, Negative, Ground) AC Input to UPS Rectifier (A, B, C, Ground) AC Input to Bypass and Output (A, B, C, Ground) Battery (Positive, Negative, Ground) Battery (Positive, Negative, Ground) Number of Wires in Conduit Minimum Conduit Trade Size Number of Conduits NOTE V Bypass conduit data is not appicabe to IOM configurations. Battery Conductor Routing: Refer to the notes at the bottom of Tabe 3-5 Input/Output Ratings and Externa Wiring Requirements Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

55 UPS Instaation Pan and Unpacking Tabe V Power Cabe Conduit Requirements UPS Mode Votage Termina Eaton 9395P-600/550 Eaton 9395P-600/ Eaton 9395P-600/450 Eaton 9395P-600/400 Eaton 9395P-600/300 DC (same for a ratings) 415 Vac 415 Vac 415 Vac 415 Vac 415 Vac AC Input to UPS Rectifier (A, B, C, Ground) AC Input to Bypass and Output (A, B, C, Ground) AC Input to UPS Rectifier (A, B, C, Ground) AC Input to Bypass and Output (A, B, C, Ground) AC Input to UPS Rectifier (A, B, C, Ground) AC Input to Bypass and Output (A, B, C, Ground) AC Input to UPS Rectifier (A, B, C, Ground) AC Input to Bypass and Output (A, B, C, Ground) AC Input to UPS Rectifier (A, B, C, Ground) AC Input to Bypass and Output (A, B, C, Ground) Battery (Positive, Negative, Ground) Number of Wires in Conduit Minimum Conduit Trade Size Number of Conduits See Note 1 NOTE 1 Seect conduit taking into consideration.the DC input wire sizes and terminations isted in appropriate tabes, type of battery instaation, and requirements from NEC Tabe 4, Eectrica Metaic Tubing (EMT). NOTE 2 Bypass conduit data is not appicabe to IOM configurations. Battery Cabe Routing: Refer to the notes at the bottom of Tabe 3-5 Input/Output Ratings and Externa Wiring Requirements. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

56 UPS Instaation Pan and Unpacking Tabe V Power Cabe Conduit Requirements UPS Mode Votage Termina Eaton 9395P-600/550 Eaton 9395P-600/ Eaton 9395P-600/450 Eaton 9395P-600/400 Eaton 9395P-600/300 DC (same for a ratings) 400 Vac 400 Vac 400 Vac 400 Vac 400 Vac AC Input to UPS Rectifier (A, B, C, Ground) AC Input to Bypass and Output (A, B, C, Ground) AC Input to UPS Rectifier (A, B, C, Ground) AC Input to Bypass and Output (A, B, C, Ground) AC Input to UPS Rectifier (A, B, C, Ground) AC Input to Bypass and Output (A, B, C, Ground) AC Input to UPS Rectifier (A, B, C, Ground) AC Input to Bypass and Output (A, B, C, Ground) AC Input to UPS Rectifier (A, B, C, Ground) AC Input to Bypass and Output (A, B, C, Ground) Battery (Positive, Negative, Ground) Number of Wires in Conduit Minimum Conduit Trade Size Number of Conduits See Note 1 NOTE 1 Seect conduit taking into consideration.the DC input wire sizes and terminations isted in appropriate tabes, type of battery instaation, and requirements from NEC Tabe 4, Eectrica Metaic Tubing (EMT). NOTE 2 Bypass conduit data is not appicabe to IOM configurations. Battery Cabe Routing: Refer to the notes at the bottom of Tabe 3-5 Input/Output Ratings and Externa Wiring Requirements Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

57 UPS Instaation Pan and Unpacking Tabe V Power Cabe Conduit Requirements UPS Mode Votage Termina Eaton 9395P-600/550 Eaton 9395P-600/ Eaton 9395P-600/450 Eaton 9395P-600/400 Eaton 9395P-600/300 DC (same for a ratings) 380 Vac 380 Vac 380 Vac 380 Vac 380 Vac AC Input to UPS Rectifier (A, B, C, Ground) AC Input to Bypass and Output (A, B, C, Ground) AC Input to UPS Rectifier (A, B, C, Ground) AC Input to Bypass and Output (A, B, C, Ground) AC Input to UPS Rectifier (A, B, C, Ground) AC Input to Bypass and Output (A, B, C, Ground) AC Input to UPS Rectifier (A, B, C, Ground) AC Input to Bypass and Output (A, B, C, Ground) AC Input to UPS Rectifier (A, B, C, Ground) AC Input to Bypass and Output (A, B, C, Ground) Battery (Positive, Negative, Ground) Number of Wires in Conduit Minimum Conduit Trade Size Number of Conduits See Note 1 NOTE 1 Seect conduit taking into consideration.the DC input wire sizes and terminations isted in appropriate tabes, type of battery instaation, and requirements from NEC Tabe 4, Eectrica Metaic Tubing (EMT). NOTE 2 Bypass conduit data is not appicabe to IOM configurations. Battery Cabe Routing: Refer to the notes at the bottom of Tabe 3-5 Input/Output Ratings and Externa Wiring Requirements. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

58 UPS Instaation Pan and Unpacking Tabe 3-21 ists the recommended rating for 480V, 415V, 400V, and 380V input circuit breakers with 100% and 80% breaker ratings for rectifier input. Tabe Recommended Input Circuit Breaker Ratings (100% and 80%) UPS Mode Output kw/kva % 480V 415V 400V 380V Eaton 9395P-600/600 Eaton 9395P-600/550 Eaton 9395P-600/ Eaton 9395P-600/450 Eaton 9395P-600/400 Eaton 9395P-600/300 Eaton 9395P-600/275 Eaton 9395P-600/250 Eaton 9395P-600/225 Eaton 9395P-600/ A N/A N/A N/A A N/A N/A N/A A 1000A 1000A 1000A A 1200A 1200A 1200A A 1000A 1000A 1000A A 1200A 1200A 1200A A 800A 800A 800A A 1000A 1000A 1000A A 700A 800A 800A A 1000A 1000A 1000A 100 A 600A 600A 600A A 700A 700A 700A A A A A A 600A 600A 600A A 450A 450A 450A 80 A 600A 600A 600A A 400A 400A 400A A A A A A 350A 400A 400A A 450A A A CAUTION To reduce the risk of fire, connect ony to a circuit provided with maximum input circuit breaker current ratings from Tabe 3-21 in accordance with the NEC, ANSI/NFPA 70. ATTENTION! Pour réduire e risque d incendie, ne brancher qu à un circuit avec e courant nomina maxima du disjoncteur d entrée indique dans e tabeau 3-21 (Tabe 3-21) conformement à a norme ANSI/ NFPA 70 du NEC. The ine-to-ine unbaanced output capabiity of the UPS is imited ony by the fu oad per phase current vaues for AC output to critica oad shown in Tabe 3-5 to Tabe The recommended ine-to-ine oad unbaance is 50% or ess. Bypass and output overcurrent protection and bypass and output disconnect switches are to be provided by the customer. Modue Output Breakers (MOBs) are to be provided by the customer. Tabe 3-22 ists the recommended rating for 480V, 415V, 400V, and 380V bypass, output, and MOB circuit breakers with 100% and 80% breaker rating. Bypass breakers are not appicabe for IOM configurations Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

59 UPS Instaation Pan and Unpacking Tabe Recommended Bypass, Output, and MOB Circuit Breaker Ratings (100% and 80%) UPS Mode Output kw/kva % 480V 415V 400V 380V Eaton 9395P-600/600 Eaton 9395P-600/550 Eaton 9395P-600/ Eaton 9395P-600/450 Eaton 9395P-600/400 Eaton 9395P-600/300 Eaton 9395P-600/275 Eaton 9395P-600/250 Eaton 9395P-600/225 There is no manua DC disconnect device within the UPS A N/A N/A N/A A N/A N/A N/A A 800A 800A 1000A A 1000A 1000A 1200A A 700A 800A 800A A 800A 1000A 1000A A 700A 700A 700A A 800A 1000A 1000A 100 A 600A 600A 700A A 700A 800A 800A A 450A 450A 450A 80 A 600A 600A 600A A 400A 400A 450A A A A 600A A 350A 400A 400A A 450A A A A 350A 350A 350A A 400A 450A 450A A 300A 300A 350A Eaton 9395P-600/ A 350A 400A 400A NOTE Bypass breakers are not required for IOM configurations. A battery disconnect switch is required for battery systems and may aso be required by NEC or oca codes. The battery disconnect switch shoud be instaed between the battery and the UPS. Battery votage is computed at 2 vots per ce as defined by Artice 480 of the NEC. Rated battery current is computed at 2 vots per ce. The battery wiring used between the battery and the UPS shoud not aow a votage drop of more than 1% of nomina DC votage at rated battery current. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

60 UPS Instaation Pan and Unpacking Externa DC input overcurrent protection and disconnect switch is to be provided by the customer. Tabe 3-23 and Tabe 3-24 ist the maximum ratings for continuous--duty rated circuit breakers satisfying the criteria for both. Recommended disconnect size is based on a maximum fu oad discharge time ess than 3 hours. For onger discharge times a arger disconnect may be required. Tabe Recommended DC Input Battery Disconnect Ratings 100% Common Battery UPS Mode Eaton 9395P-600/600 Eaton 9395P-600/550 Eaton 9395P-600/ Eaton 9395P-600/450 Eaton 9395P-600/400 Eaton 9395P-600/300 Eaton 9395P-600/275 Eaton 9395P-600/250 Eaton 9395P-600/225 Eaton 9395P-600/200 See Note NOTE Bypass conduit data is not appicabe to IOM configurations. A Ratings 1600A 1200A 1600A Tabe Recommended DC Input Battery Disconnect Ratings 100% Separate Battery UPS Mode Eaton 9395P-600/600 Eaton 9395P-600/300 Eaton 9395P-600/550 Eaton 9395P-600/ Eaton 9395P-600/450 Eaton 9395P-600/400 Eaton 9395P-600/275 Eaton 9395P-600/250 Eaton 9395P-600/225 Eaton 9395P-600/200 See Note NOTE Bypass conduit data is not appicabe to IOM configurations. A Ratings 800A 700A UPS System Interface Wiring Preparation Contro wiring for features and options shoud be connected at the customer interface termina bocks ocated inside the UPS. WARNING Do not directy connect reay contacts to the mains reated circuits. Reinforced insuation to the mains is required. AVERTISSEMENT! Ne pas directement brancher es contacts de reais aux circuits du réseau. Une isoation renforcée des réseaux est nécessaire. Read and understand the foowing notes whie panning and performing the instaation: 3-32 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

61 UPS Instaation Pan and Unpacking Use Cass 1 wiring methods (as defined by the NEC) for interface wiring from 30V to 600V. The wire shoud be rated at 600V, 1A minimum and 12 AWG maximum. Use Cass 2 wiring methods (as defined by the NEC) for interface wiring up to 30V. The wire shoud be rated at 24V, 1A minimum. When Cass 2 circuit wiring must be mixed with Cass 1 wiring, use Cass 1 wire and wiring methods. Use shieded twisted-pair wires for each input and return or common. A interface wiring and conduit is to be provided by the customer. When instaing externa interface wiring (for exampe, buiding aarm, reay output, battery breaker trip, and X-Sot) to the UPS interface terminas, conduit must be instaed between each device and the UPS cabinet. Insta the interface wiring in separate conduit from the power wiring. When instaing interna interface wiring to X-Sot terminas, route the wiring through the interna opening in the X-Sot communication bay. A buiding aarm inputs or remote features require an isoated normay-open contact or switch (rated at 24 Vdc, 20 ma minimum) connected between the aarm input and common termina. A contro wiring and reay and switch contacts are customer-suppied and may need to use Cass 1 wiring, see above. The buiding aarms can be programmed to dispay the aarm functiona name. LAN drops for use with X-Sot connectivity cards must be provided by the customer and may need to use Cass 1 wiring, see above. The UPS battery aux signa wiring from the UPS must be connected to the battery disconnect device. A suppementa 48 Vdc shunt trip signa for the battery disconnect device is provided, but is not required for norma operation. Battery aux and 48 Vdc shunt trip wiring shoud be a minimum of 18 AWG. The REPO feature opens a contactors in the UPS cabinet and isoates power from your critica oad. Loca eectrica codes may aso require tripping upstream protective devices to the UPS. The REPO switch must be a atching-type switch not tied to any other circuits. A jumper wire must be connected between pins 1 and 2 on TB1, if the normay-cosed REPO contact is not used. REPO wiring shoud be a minimum of 22 AWG and a maximum of 14 AWG. The REPO switch wiring must be in accordance with NEC Artice 725 Cass 2 requirements. The maximum distance between the REPO and the UPS cannot exceed 150 meters ( feet). Aarm reay contacts have a maximum current rating of 5A and a switched votage rating of 30 Vac and 28 Vdc. Aarm reay wiring shoud be a minimum of 22 AWG. NOTE On a 9395P-600 modes that wi be fed by a site generator at any time it is recommended to have an On Generator sensing input connected and proven functiona. This aows the UPS to optimize its operation with the generator. This function incudes reduced input current and battery current imits, sower wak-in to ease the oad step on the generator initiay, and HIGH ALERT mode for ESS and VMMS operation. HIGH ALERT mode is desired because any oads with a eading power factor wi not be seen by the generator. Rectifier operation wi be much softer whie on generator thereby increasing overa system stabiity. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

62 UPS Instaation Pan and Unpacking Distributed Bypass Power Wiring Preparation NOTE For fu-rated operation of a Distributed Bypass System when in Bypass or ESS mode, the ine frequency impedance of a conduction paths must be equa when assessed from the point where the Bypass Power Source connects to the System Switchgear to the point where the Common Load connects to the System Switchgear. Read and understand the foowing notes whie panning and performing the instaation: A distributed bypass UPS rectifier inputs must come from one source and a bypass input feeds must come from one source. A UPSs in the distributed bypass system must contain the same number of UPMs. Mixed UPS kva ratings are not permitted. Distributed bypass UPS input wiring size requirements and output wiring size requirements from the UPSs to the tie cabinet or distribution pane are the same as isted in Tabe 3-5 to Tabe The 9395P V unit is designed for operation on a ground wire source of suppy. There is no additiona connection point for a neutra conductor. The output of this UPS wi not directy support phase to neutra oads. MOBs with dua auxiiary contacts are to be provided by the customer. Tabe 3-22 ists the recommended rating for the MOBs. The tie cabinet is provided by the customer and must contain Modue Output Breakers (MOBs) with dua auxiiary contacts for contro of the system. Without dua auxiiary MOBs, UPMs are not aowed to go to bypass individuay during servicing. A UPMs wi go to bypass instead of just the UPM needing service, decreasing critica oad protection. With dua auxiiary MOBs, one UPM can be bypassed whie the remaining UPMs support the oad as ong as the remaining UPMs have the capacity to do so. See Figure 4-6 for Distributed Bypass Wiring Length. 3.3 Inspecting and Unpacking the UPS Cabinets The UPS cabinet is paetted separatey for shipping. The cabinet is shipped boted to a wooden paet and protected with outer protective packaging materia. WARNING The UPS sections are heavy (see Tabe 3-1). If unpacking and unoading instructions are not cosey foowed, the cabinets may tip and cause serious injury. AVERTISSEMENT! Les sections de ondueur sont ourdes (voir e Tabe 3-1)). Suivre attentivement es instructions de déchargement et de débaage pour eviter de renverser es armoires, ce qui pourrait causer de graves bessures. CAUTION To prevent damage to the wiring channe and wiring in the UPM section base when ifting or moving the cabinet: Lift and move the UPM section using ony the front or rear forkift sots. Verify that the forkift forks are in a horizonta position before inserting them into the forkift sots. DO NOT ange fork tips upward Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

63 UPS Instaation Pan and Unpacking Insert the forks a the way through the base. DO NOT insert forks partiay into the base to move the cabinet. Forks may be partiay inserted into the front or rear forkift sots for minor positioning if the forks are kept in a horizonta position with no upward anging. DO NOT use the forkift sots on the end of the cabinet to move the cabinet. End forkift sots may be used for minor positioning if the forks are kept in a horizonta position with no upward anging. If these instructions are not foowed, damage to the wiring channe and wiring wi occur. ATTENTION! Pour éviter d endommager e câbage et son cana à a base de armoire de ondueur orsque armoire est souevée ou dépacée: Souever ou dépacer armoire en n utiisant que es passages de fourche à avant ou à arrière. Vérifier que es fourches du chariot éévateur sont en position horizontae avant de es insérer dans es passages de fourche. NE PAS orienter es pointes de fourche vers e haut. Insérer compètement es fourches dans es passages de fourche de a base. NE PAS insérer partieement es fourches dans es passages pour dépacer armoire. I est possibe d insérer partieement es fourches dans es passages avant et arrière pour es petits dépacements, et ce, si es fourches sont en position horizontae sans pointer vers e haut. NE PAS utiiser es passages de fourche à extrémité de armoire pour a dépacer. Les passages de fourche à extrémité de armoire peuvent servir ors des petits dépacements, et ce, si es fourches sont en position horizontae sans pointer vers e haut. Si ces instructions ne sont pas suivies, des dommages au câbage et à son cana surviendront. 1. Carefuy inspect the outer packaging for evidence of damage during transit. CAUTION Do not insta a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative immediatey. ATTENTION! Ne pas instaer une armoire endommagée. Signaer es dommages au transporteur et communiquer avec un représentant du service Eaton immédiatement. NOTE For the foowing step, verify that the forkift or paet jack is rated to hande the weight of the cabinet (see Tabe 3-1 for cabinet weight). 2. Use a forkift or paet jack to move the packaged cabinets to the instaation site, or as cose as possibe, before unpacking. If possibe, move the cabinets using the paet. Insert the forkift or paet jack forks from the right side of the paet (facing the cabinet), between the supports on the bottom of the paet. If the cabinets must be moved using the cabinet front or rear fork ift sots, see the caution statement at the beginning of this procedure. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

64 UPS Instaation Pan and Unpacking CAUTION Do not tit the UPS cabinets more than 10 from vertica or the cabinets may tip over. ATTENTION! Ne pas inciner es armoires d ondueur à pus de 10 degrés de a verticae puisqu ees pourraient se renverser. 3. Set the paet on a firm, eve surface, aowing a minimum cearance of 3m (10 ft) on each side for removing the cabinet from the paet. NOTE The ISBM and UPM sections are shipped with debris shieds covering the ventiation gris on top of the sections (see Figure 4-4). Do not remove the debris shieds unti instaation is compete. 4. Remove the protective covering from the cabinets. 5. Remove the packing materia, and discard or recyce in a responsibe manner. 6. Inspect the contents for any evidence of physica damage, and compare each item with the Bi of Lading. If damage has occurred or shortages are evident, contact an Eaton service representative immediatey to determine the extent of the damage and its impact on further instaation. NOTE Whie waiting for instaation, protect the unpacked cabinets from moisture, dust, and other harmfu contaminants. Faiure to store and protect the UPS propery may void your warranty Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

65 UPS Instaation Pan and Unpacking Figure Two UPM Configuration as Shipped on Paet Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

66 UPS Instaation Pan and Unpacking This page intentionay eft bank Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

67 Chapter 4 Instaation 4.1 Preiminary Instaation Information WARNING Instaation shoud be performed ony by quaified personne. AVERTISSEMENT! L instaation ne doit être effectuée que par du personne quaifié. Refer to the foowing whie instaing the UPS system: Chapter 3 for cabinet dimensions, equipment weight, wiring and termina data, and instaation notes. Do not tit the cabinets more than 10 during instaation. Remove the conduit anding pates to add conduit anding hoes as required. Pate materia is 16 gauge stee (1.5 mm/0.06 thick). If perforated foor ties are required for ventiation, pace them in front of the UPS. 4.2 Unoading the ISBM with UPM Section from the Paet The ISBM cabinets with a UPM or UPMs are joined and boted to a wooden paet supported by wood skids. They are referred to as the UPS. WARNING The ISBM with UPM or UPMs section is heavy (see Tabe 3-1). If unpacking and unoading instructions are not cosey foowed, the cabinets may tip and cause serious injury. AVERTISSEMENT! Les sections de ondueur sont ourdes (voir e tabeau 3-1). Suivre attentivement es instructions de déchargement et de débaage pour éviter de renverser es armoires, ce qui pourrait causer de graves bessures. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

68 Instaation Do not tit cabinets more than 10 from vertica. CAUTION Lift the cabinets ony with a forkift or damage may occur. To prevent damage to the wiring channe and wiring in the UPS section base when ifting or moving the cabinet: Lift and move the UPS section using ony the front or rear forkift sots. Verify that the forkift forks are in a horizonta position before inserting them into the forkift sots. DO NOT ange fork tips upward. Insert the forks a the way through the base. DO NOT insert forks partiay into the base to move the cabinet. Forks may be partiay inserted into the front or rear forkift sots for minor positioning if the forks are kept in a horizonta position with no upward anging. DO NOT use the forkift sots on the end of the cabinet to move the cabinet. End forkift sots may be used for minor positioning if the forks are kept in a horizonta position with no upward anging. If these instructions are not foowed, damage to the wiring channe and wiring wi occur. ATTENTION! Ne pas inciner es armoires à pus de 10 degrés de a verticae. Ne souever es armoires qu à aide d un chariot éévateur pour éviter de es endommager. Pour éviter d endommager e câbage et son cana à a base de a section de ondueur orsque armoire est souevée ou dépacée: Souever ou dépacer a section de ondueur en n utiisant que es passages de fourche à avant ou à arrière. Vérifier que es fourches du chariot éévateur sont en position horizontae avant de es insérer dans es passages de fourche. NE PAS orienter es pointes de fourche vers e haut. Insérer compètement es fourches dans es passages de fourche de a base. NE PAS insérer partieement es fourches dans es passages pour dépacer armoire. I est possibe d insérer partieement es fourches dans es passages avant et arrière pour es petits dépacements, et ce, si es fourches sont en position horizontae sans pointer vers e haut. NE PAS utiiser es passages de fourche à extrémité de armoire pour a dépacer. Les passages de fourche à extrémité de armoire peuvent servir ors des petits dépacements, et ce, si es fourches sont en position horizontae sans pointer vers e haut. Si ces instructions ne sont pas suivies, des dommages au câbage et à son cana surviendront. 4-2 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

69 Instaation NOTE For the foowing steps, verify that the forkift or paet jack is rated to hande the weight of the cabinet (see Tabe 3-1 for cabinet weight). To remove the paet and mechanicay insta the UPS: 1. If not aready accompished, use a forkift or paet jack to move the ISBM and UPM sections to the instaation area, or as cose as possibe, before unoading from the paets. If possibe, move each section using the paet. Insert the forkift or paet jack forks from the right side of the paet (facing the cabinet), between the supports on the bottom of the paet. If the sections must be moved using the section front or rear fork ift sots, see the caution statements at the beginning of this procedure. 2. Remove the three bots securing the eft side shipping bracket to the cabinet and three bots securing the bracket to the paet (see Figure 4-1). Remove the eft side shipping bracket. Shipping Bracket Bots Paet Front Door Shipping Bracket Bots Left Side Shipping Bracket Figure 4-1. Removing the ISBM Section Left Side Shipping Bracket Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

70 Instaation 3. Remove the three bots securing the right side shipping bracket to the cabinet and three bots securing the bracket to the paet (see Figure 4-2). Remove the right side shipping bracket. Front Door ISBM Removabe Front Panes Paet Left Side Shipping Bracket Shipping Bracket Bots Shipping Bracket Bots Figure 4-2. Removing the ISBM Section Right Side Shipping Bracket 4. Using a forkift (see the caution statement at the beginning of this procedure), raise the cabinet unti the cabinet bottom cears the paet by approximatey 3 mm (1/8 ). 5. Pu the paet from under the cabinet. Discard or recyce the paet and shipping brackets in a responsibe manner. 6. Carefuy ower the cabinet unti the cabinet base contacts the foor. 7. Repeat Steps 2 through 6 for the remaining cabinet. 8. If instaing an FI-UPM, go to the next section. If instaing a battery system, go to paragraph 4.4. Otherwise, go to paragraph 4.5 to compete the wiring of the UPS. 4-4 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

71 Instaation 4.3 Fied Instaed UPM Instaation If instaing a Pus 1 configuration with an FI-UPM, insta the FI-UPM using the instructions in the Eaton Power Xpert 9395P UPS Fied Instaed UPM Mechanica Instaation Manua (P ). After the FI-UPM is instaed, proceed to paragraph 4.4 in this document if instaing a battery system; otherwise, proceed to paragraph 4.5 in this document to compete the wiring of the UPS. 4.4 Battery System Instaation If instaing a battery system, insta the customer-suppied battery system according to the battery and battery system manufacturer's instructions and a appicabe codes and reguations, incuding the NEC, Artice 480. After the battery system is instaed, proceed to paragraph 4.5 if instaing a distributed bypass tie cabinet; otherwise, proceed to paragraph 4.6 to compete the wiring of the UPS. 4.5 Distributed Bypass Tie Cabinet Instaation NOTE The tie cabinet must contain Modue Output Breakers (MOBs) with dua auxiiary contacts for contro of the system. Without dua auxiiary MOBs, UPMs are not aowed to go to bypass individuay during servicing. A UPMs wi go to bypass instead of ony the UPM needing service, decreasing critica oad protection. With dua auxiiary MOBs, one UPM can be bypassed whie the remaining UPMs support the oad as ong as the remaining UPMs have the capacity to do so. If instaing a distributed bypass system, insta the customer-suppied tie cabinet or distribution pane according to the tie cabinet or distribution pane manufacturer's instructions and a appicabe codes and reguations, incuding the NEC, Artice 480. After the tie cabinet is instaed, proceed to paragraph 4.6 to compete the wiring of the UPS. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

72 Instaation 4.6 Instaing UPS Externa and Battery Power Wiring NOTE The ISBM and UPM sections are shipped with debris shieds covering the ventiation gris on top of the sections (see Figure 4-4). Do not remove the debris shieds unti instaation is compete. However, remove the shieds before operating the UPS. Once the debris shieds are removed, do not pace objects on the ventiation gris. NOTE Remove the ISBM section top or bottom conduit anding pate to dri or punch conduit hoes (see Figure 4-5). Use the procedures in the foowing paragraphs to connect the externa and battery power wiring Hoe Barre Lug Terminations for Bus Bar Instaation Paragraphs and require connecting input, output, and battery power wiring using 2-hoe barre ugs. See Figure 4-3 for the hardware sequence when instaing the ugs to the bus bars. Tighten the nut to the torque vaue isted in Tabe 3-7. NOTE Conica washers are specia purpose washers that ook simiar to fat washers, except for a sight conica shape. When instaing conica washers, the top of the dome shoud be next to the nut and the base of the washer shoud be against a fat washer, or arge termina. Hex Nut Conic a Washer Fat Washer Lug Bus Bar Fat Washer Bot Head Singe Lug Instaation Hex Nut Conic a Washer Fat Washer Lug Bus Bar Lug Fat Washer Bot Head Doube Lug Instaation Figure 4-3. Typica Bus Bar Barre Lug Mounting Hardware Assemby Sequence 4-6 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

73 Instaation Externa Power Wiring Instaation To insta wiring to connections: 1. Remove one top screw and two bottom screws securing each ISBM section eft and right front pane (see Figure 4-2). Lift the panes straight up to remove them from the pane hanger brackets at the top of the cabinet. 2. Remove the screws securing the top and bottom interna safety shied panes and remove the panes to gain access to the input, output, and battery terminas. Retain the hardware for ater use. 3. Route the input and output cabes through either the top or bottom of the cabinet to the UPS terminas. See Figure 4-5 through Figure 4-9 for wiring access information and termina ocations. Top Access Wiring. Remove the top conduit pate from the top of the ISBM section. Identify a conduit requirements and mark their ocation. Dri and punch a conduit hoes in the top conduit pate prior to mounting on the ISBM section. Insta the conduit pate and insta a conduit runs into the pate. Pu wiring through conduit into the ISBM section wiring area. Bottom Access Wiring. Remove the bottom conduit pate from the inside bottom of the ISBM section. Identify a conduit requirements and mark their ocation. Dri and punch a conduit hoes in the bottom conduit pate prior to mounting on the ISBM section. Insta the conduit pate and insta a conduit runs into the pate. Pu wiring through conduit into the ISBM section wiring area. Ventiation Gri Debris Shieds Remove shieds before operating system Figure 4-4. ISBM and 2 UPM Section Debris Shieds Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

74 Instaation TOP VIEW Top Entry Conduit Landing for AC Input and Output, and DC Input (Remove pane to dri or punch conduit hoes.) Front Interface Entry Conduit Landings for TB1 through TB3 Wiring and X-Sot Connections (Remove panes to dri or punch conduit hoes.) Front Bottom Entry Conduit Landing for AC Input and Output, and DC Input (Remove pane to dri or punch conduit hoes.) BOTTOM VIEW Figure 4-5. ISBM and UPM Section Conduit and Wire Entry Locations 4-8 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

75 Instaation 4. Locate the externa wiring termina hardware kit packed on the bottom eft side of the ISBM section. 5. Using hardware from the externa wiring termina hardware kit (see Tabe 3-15), connect phase A, B, and C rectifier input power wiring from the utiity source to the rectifier input terminas in the ISBM section. See paragraph for wiring and termination requirements. 6. If instaing a UPS configured as an Input Output Modue (IOM), proceed to Step 8; otherwise, proceed to Step Using hardware from the externa wiring termina hardware kit (see Tabe 3-15), connect phase A, B, and C bypass input power wiring from the utiity source to the bypass input terminas in the ISBM section. See paragraph for wiring and termination requirements. 8. If wiring a distributed bypass system, proceed to Step 9; otherwise, proceed to Step Using hardware from the externa wiring termina hardware kit (see Tabe 3-15), connect phase A, B, and C wiring from the output terminas of each UPS unit to the customer-suppied tie cabinet or oad distribution pane. See paragraph for wiring and termination requirements. 10. Proceed to paragraph Using hardware from the externa wiring termina hardware kit (see Tabe 3-15), connect phase A, B, and C power wiring from output terminas to the critica oad. See paragraph for wiring and termination requirements. 12. Proceed to paragraph Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

76 Instaation UPS 1 Bypass Input to UPS Units 1A 2A Battery 3A UPS 2 4A Battery UPS 3 1B Output from UPS Units Battery 2B UPS 4 3B 4B Battery NOTE Required parae system wiring ength must be equa to ensure approximatey equa current sharing when in Bypass mode. For proper operation the foowing must be true: 1A = 2A = 3A = 4A 1B = 2B = 3B = 4B NOTE tween the ongest and shortest wire engths wi resut in a decrease in bypass capacity of 10%. Figure 4-6. Distributed Bypass Wire Length 4-10 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

77 Instaation UPS Input UPS Output Battery (+) Battery (-) Bypass Input Figure 4-7. ISBM Section Power Termina Locations Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

78 Instaation Phase C (E3) Phase B (E2) Phase A (E1) AC Input to UPS Rectifier AC Output to Critica Load Phase A (E9) Phase B (E10) Phase C (E11) Phase A (E6) Phase B (E7) Phase C (E8) AC Input to UPS Bypass Figure 4-8. ISBM Section Power Termina Detai Section AA 4-12 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

79 Instaation Battery Power Wiring CAUTION When sizing the battery system, do not exceed the interna battery charger capabiities. See Chapter 10, Product Specifications for maximum battery charger currents. ATTENTION! Lors de évauation du système de batterie, ne pas dépasser es capacités internes du chargeur de batteries. Se reporter au chapitre 10 sur es notices techniques pour connaître es tensions maximaes du chargeur de batteries.ne pas instaer une armoire endommagée. Signaer es dommages au transporteur et communiquer avec un représentant du service Eaton immédiatement. To insta wiring to connections: NOTE Battery Cabe Routing Requirements using Conduit: Each conduit must have a Positive, Negative, and Ground conductor There must be an equa number of positive and negative conductors in a singe conduit. Ony one ground conductor is required in each conduit. Battery Cabe Routing Requirements using Raceway: Positive and negative battery cabes must be run side by side in the raceway in an aternating pattern ( ). There must be a ground cabe running in the raceway with the battery cabes. 1. Route the battery cabes between the ISBM section and the battery system or battery disconnect. See Figure 4-5 through Figure 4-9 for wiring access information and termina ocations. 2. If wiring the UPS for a common battery, proceed to Step 3; if wiring for a separate battery, proceed to Step Using hardware from the externa wiring termina hardware kit (see Tabe 3-15), connect the positive, negative, and ground DC power wiring from the battery system or disconnect to the ISBM section battery and ground terminas. Use both sets of terminas shown in Figure 4-9 as needed. See paragraph for wiring and termination requirements. 4. Proceed to Step Using hardware from the externa wiring termina hardware kit (see Tabe 3-13), connect the positive, negative, and ground DC power wiring from the battery systems or disconnects to the ISBM section battery and ground terminas. Use one set of terminas for each UPM. See paragraph for wiring and termination requirements. 6. After wiring the UPS system to the faciity power and critica oad, be sure to ground the system according to oca and/or nationa eectrica wiring codes. 7. If wiring interface connections, proceed to paragraph 4.7; otherwise, proceed to Step When a wiring is compete, reinsta the top and bottom safety shied panes removed in paragraph 4.6.2, Step 2. Secure with the retained hardware. 9. Reinsta the eft front pane removed in paragraph 4.6.2, Step 1 and secure with the retained hardware. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

80 Instaation DC Input from Battery E4 (+) DC Input from Battery E5 (-) Figure 4-9. ISBM Section Power Termina Detai BB Common Battery 4.7 Instaing Interface Connections WARNING Hazardous votages are present near the user interface termina area if the UPS is not totay disconnected. AVERTISSEMENT! Des tensions dangereuses sont présentes près de enceinte du termina de interface utiisateur si ondueur n est pas totaement débranché Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

81 Instaation Use the procedures in the foowing paragraphs to connect the TB1, TB1 Battery, TB2, and TB3 interface connections TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections) NOTE NOTE When instaing interface wiring for TB1, TB2, and TB3 connections, conduit must be instaed between each device and the UPS cabinet. Interface wiring must be instaed from the top of the UPS cabinet. To insta wiring to connections: 1. Verify the UPS system is turned off and a power sources are removed. See Chapter 7, UPS Operating Instructions for shutdown instructions. 2. If not aready opened, unfasten the front door atch and swing the door open (see Figure 4-1). 3. If not aready removed, remove the door. Remove the retaining screw ocated inside the door at the bottom hinge pivot point, then ift the door off. Retain the hardware for ater use. 4. Termina bock TB3 is accessibe on the eft side of the X-Sot communication bay. To gain access to termina bock TB1, TB2, and the eft interface entry conduit anding pates, remove the screws securing the top interna safety shied pane and remove the pane. Retain the hardware for ater use (see Figure 4-10). 5. Remove the interface entry conduit anding pates to dri or punch hoes (see Figure 4-5). 6. Reinsta the interface entry pates and insta the conduit. WARNING Do not directy connect reay contacts to the mains reated circuits. Reinforced insuation to the mains is required. AVERTISSEMENT! Ne pas directement brancher es contacts de reais aux circuits du réseau. Une isoation renforcée des réseaux est nécessaire. 7. To ocate the appropriate terminas and review the wiring and termination requirements, see paragraph 3.2.4, Tabe 4-1, and Figure 4-5 through Figure 4-9 for wiring access. 8. Route and connect the wiring. 9. If wiring TB1 battery interface connections, proceed to paragraph 4.7.2; if wiring the X-Sot connections ony, proceed to paragraph 4.7.3; otherwise, proceed to Step Reinsta the top interna safety shied pane and secure with the retained hardware. 11. Reinsta the front door removed in Step 3 and secure with the retained hardware. 12. Cose the door and secure the atch. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

82 Instaation TB1, TB2, and TB3 X-Sot Communication Bays Figure ISBM Section Interface Termina Locations Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

83 Instaation Tabe 4-1. TB1, TB2, and TB3 Interface Connections Termina TB1 Name Description 1 REPO NC Input: Normay-cosed dry contact used to activate UPS EPO from a remote switch. 2 REPO Return 3 REPO NO Input: Normay-open dry contact used to activate UPS EPO from a remote switch. 4 REPO Return 5 Battery Aux Input: Normay-open contact used to indicate when UPS battery breaker is open or cosed 6 Battery Aux Common 7 48 Vdc Battery Shunt Trip + Output: Contacts used to open battery breaker or disconnect Vdc Battery Shunt Trip 9 Output Contactor K3 NC Aux Output Contactor K3 NC Aux Output: Normay-cosed contact opens when output contactor coses. 10 Common Termina TB2 Name Description 1 Pu Chain Output: Backup contro for parae operation. 2 Pu Chain Common 3 Aarm Reay NC Output: Genera purpose normay-cosed (NC) reay contact. 4 Aarm Reay Common 5 Aarm Reay NO Output: Genera purpose normay-open (NO) reay contact. 6 Aarm Reay Common 7 Not Used 8 Not Used 9 Not Used 10 Not Used Termina TB3 Name Description 1 Buiding Aarm 1 Input: Programmabe UPS aarm, activated by a remote dry contact cosure. 2 Buiding Aarm 1 Return 3 Buiding Aarm 2 Input: Programmabe UPS aarm, activated by a remote dry contact cosure. 4 Buiding Aarm 2 Return 5 Buiding Aarm 3 Defaut: Charger Off 6 Buiding Aarm 3 Return 7 Buiding Aarm 4 Defaut: On Generator 8 Buiding Aarm 4 Return 9 Buiding Aarm 5 Defaut: Maintenance Bypass Input: Programmabe UPS aarm, activated by a remote dry contact cosure. Defaut function set for charger off. Input: Programmabe UPS aarm, activated by a remote dry contact cosure. Defaut function set for on generator. Input: Programmabe UPS aarm, activated by a remote dry contact cosure. Defaut function set for maintenance bypass. 10 Buiding Aarm 5 Return NOTE Return indicates connection to eectronics circuit ground. Common indicates connection to common side of isoated reay contact. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

84 Instaation X-Sot Communication Bays TB1 TB2 See Figure 4 13 for termina assignments. Figure Interface Termina Detai TB2 3 Aarm Reay NC Aarm Reay 4 5 Aarm Reay Common Aarm Reay NO 6 Aarm Reay Common NOTE Aarm reay contacts have a maximum current rating of 5A and a switched votage rating of 30 Vac and 28 Vdc. NOTE Aarm reay normay-open and normay-cosed return terminas are separated on the termina board but are eectricay in comm NOTE Do not directy connect reay contacts to the mains reated circuits. Reinforced insuation to the mains is required. NOTE Aarm reay wiring shoud be a minimum of 22 AWG. Figure Typica Aarm Reay Connection 4-18 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

85 Instaation TB UPS REPO NC REPO Return REPO NO REPO Return Battery Aux Battery Aux Common Battery Shunt Trip + Battery Shunt Trip Output Contactor K3 NC Aux Output Contactor K3 NC Aux Common TB Pu Chain Pu Chain Common Aarm Reay NC Aarm Reay Common Aarm Reay NO Aarm Reay Common UPS TB Buiding Aarm 1 Buiding Aarm 1 Return Buiding Aarm 2 Buiding Aarm 2 Return Buiding Aarm 3 Buiding Aarm 3 Return Buiding Aarm 4 Buiding Aarm 4 Return Buiding Aarm 5 Buiding Aarm 5 Return NOTE A buiding aarm inputs require an isoated normay-open or normay-cosed contact or switch (rated at 24 Vdc, 20 ma minimum) connected between the aarm input and common termina as shown. Buiding aarm inputs can be programmed for use with either normay-open or normay-cosed contacts. A contro wiring and reay and switch contacts are customer suppied. NOTE The buiding aarms can be programmed to dispay the aarm functiona name. NOTE A jumper wire must be connected between pins 1 and 2 on TB1, if the normay-cosed REPO contact is not used. Figure Termina Bocks TB1, TB2, and TB3 Connector Assignments Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

86 Instaation TB1 Battery Interface Connections To insta wiring to connections: 1. Verify the UPS system is turned off and a power sources are removed. See Chapter 7, UPS Operating Instructions for shutdown instructions. 2. Unfasten the front door atch and swing the door open (see Figure 4-1). 3. Remove the door. Remove the retaining screw ocated inside the door at the bottom hinge pivot point, then ift the door off. Retain the hardware for ater use. 4. To gain access to termina bock TB1 and the interface entry conduit anding pate, remove the screws securing the top interna safety shied pane and remove the pane. Retain the hardware for ater use. 5. To ocate the appropriate terminas and review the wiring and termination requirements, see paragraph 3.2.3, Tabe 4-1, and Figure 4-10 through Figure NOTE When instaing shunt trip and battery aux interface wiring to the UPS interface terminas, conduit must be instaed between the UPS and battery system. 6. Remove the eft interface entry conduit anding pate to dri or punch hoes (see Figure 4-5). 7. Reinsta the interface entry pate and insta the conduit. NOTE The 9395P system can trip a maximum of six battery cabinets tota. This appies to both the 1085 standard and High Rate series batteries. If more than six battery cabinets in tota are needed in a separate UPM battery configuration, DO NOT hook up the shunt trips. 8. Route the shunt trip (optiona) and battery aux wiring from the battery disconnects to the UPS cabinet. See Figure 4-5 and Figure 4-7 for UPS wiring access information and termina ocations. 9. Connect the wiring to the TB1 terminas. 10. Reinsta the top interna safety shied pane and secure with the retained hardware. 11. Reinsta the front door removed in Step 3 and secure with the retained hardware. 12. If wiring X-Sot connections, proceed to paragraph 4.7.3; otherwise, proceed to Step Cose the door and secure the atch Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

87 Instaation UPS TB1 Battery Disconnect Battery Aux 5 Battery Aux Common 6 48 Vdc Battery Shunt Trip Vdc ST 48 Vdc Battery Shunt Trip 8 NOTE Battery aux and DC shunt trip wiring shoud be a minimum of 18 AWG. Figure Typica Battery Interface Connection Common Battery System UPS TB1 UPM 1 Battery Disconnect UPM 2 Battery Disconnect FI-UPM Battery Disconnect Battery Aux 5 Battery Aux Return 6 48 Vdc Battery Shunt Trip 48 Vdc Battery Shunt Trip Vdc ST ST ST Figure Typica Battery Interface Connection Separate Battery System Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

88 Instaation X-Sot Connections NOTE NOTE LAN drops for use with X-Sot cards must be provided by the customer. When instaing externa wiring to X-Sot cards, conduit must be instaed to the UPS cabinet. When instaing interna wiring to X-Sot terminas, route the wiring through the interna opening in the X-Sot communication bay. For instaation and setup of an X-Sot card, contact an Eaton service representative (see page 1-10). To insta wiring to connections: 1. If not aready instaed, insta the LAN drops. 2. Unfasten the front door atch and swing the door open (see Figure 4-1). 3. Remove the right interface entry conduit anding pate to dri or punch hoes (see Figure 4-5). 4. Reinsta the interface entry pate and insta the conduit. 5. Route and insta the LAN and other cabes to the appropriate X-Sot cards. See Figure 4-10 and Figure 4-16 for X-Sot communication bay ocations. 6. Cose the door and secure the atch. 7. Refer to the manua suppied with the X-Sot card for operator instructions. X-Sot Communication Bay 1 X-Sot Communication Bay 2 X-Sot Communication Bay 3 X-Sot Communication Bay 4 Figure X-Sot Communication Bays 4-22 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

89 Instaation 4.8 Instaing a REPO Switch A atching-type Remote Emergency Power-off (REPO) switch can be used in an emergency to shut down the UPS and remove power to the critica oad from a ocation away from where the UPS is instaed. Figure 4-18 shows a REPO switch. NOTE NOTE NOTE NOTE Before instaing a REPO switch, verify that the UPS was instaed according to the instructions in paragraphs 4.2 through 4.7. When instaing the REPO switch, you must insta conduit between the device and the UPS cabinet for wiring the switch. Remove the UPS cabinet interface entry conduit anding pates to dri or punch hoes (see Figure 4-5). The REPO switch must be a normay-open or normay-cosed atching-type switch not tied into any other circuits. NOTE This procedure is intended to be used for the instaation of the Eaton-suppied REPO switch. If instaing another manufacturer's switch, use this procedure ony as a guide. NOTE The REPO switch wiring must be in accordance with NEC Artice 725 Cass 2 requirements. To Insta a REPO switch: 1. Verify the UPS system is turned off and a power sources are removed. See Chapter 7, UPS Operating Instructions for shutdown instructions. 2. Securey mount the REPO switch. Recommended ocations incude operator's consoes or near exit doors. See Figure 4-17 for encosure dimensions and wiring knockouts [4.56] 0.87 [0.22] 88.9 [3.50] [4.50] 95.3 [3.57] (Square) Dimensions are in miimeters [inches]. Front View 1.57 [0.40] Needed to remove key 1/2 Knockout Pattern (Typica 5 Sides) Figure Remote EPO Switch Dimensions 3. Unfasten the front door atch and swing the door open (see Figure 4-1). 4. Remove the door. Remove the retaining screw ocated inside the door at the bottom hinge pivot point, then ift the door off. Retain the hardware for ater use. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

90 Instaation REPO Switch (Front View) Contact Bock (Back View, Facepate Removed) Figure REPO Switch Tabe 4-2. REPO Wire Terminations 5. To gain access to termina bock TB1 and the interface entry conduit anding pate, remove the screws securing the top interna safety shied pane and remove the pane. Retain the hardware for ater use (see Figure 4-10). 6. Remove the eft interface entry conduit anding pate to dri or punch hoes (see Figure 4-5). 7. Reinsta the interface entry pate and insta conduit. 8. To ocate the appropriate terminas and review the wiring and termination requirements, see paragraph 3.2.3, Tabe 4-1, and Figure Route and connect the wiring as shown in Tabe 4-2 and Figure If the normay-cosed REPO TB1 connection in the UPS is not used, connect a jumper wire between pins 1 and 2 on TB If you are instaing mutipe REPO switches, wire additiona switches in parae with the first REPO. From REPO Station(s) Switch Contact Bock (Either Bock) To Customer Interface Termina Board TB1 in UPS Cabinet Wire Size Tightening Torque 3 NO TB1-3 Twisted Wires (2) AWG 4 NO TB1-4 ( mm2) 7 b in (0.8 Nm) 4-24 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

91 Instaation 1 (NC) 3 2 (Return) UPS TB1 3 (NO) REPO Switch (NO) Twisted Wires 4 4 (Return) NOTE REPO switch rating is 24 Vdc, 1A minimum. NOTE The REPO switch must be a atching-type switch not tied to any other circuits. NOTE REPO normay-open and normay-cosed return terminas are separated on the termina board but are eectricay in common. Figure Normay-Open REPO Switch Wiring 12. If required, insta wiring from the REPO switch to the trip circuitry of the upstream protective devices. A second contact bock is provided on the REPO switch for this function (see Figure 4-18). The REPO switch wiring must be in accordance with NEC Artice 725 Cass 2 requirements. 13. Reinsta the top interna safety shied pane and secure with the retained hardware. 14. Reinsta the front door removed in Step 4 and secure with the retained hardware. 15. Cose the door and secure the atch. Figure 4-20 shows the wiring connections if the normay-cosed REPO contacts are used and Figure 4-21 shows aternative methods of connecting a REPO switch if using another manufacturer's switch. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

92 Instaation 1 1 (NC) REPO Switch (NC) Twisted Wires 2 2 (Return) UPS TB1 3 (NO) 4 (Return) NOTE REPO switch rating is 24 Vdc, 1A minimum. NOTE The REPO switch must be a atching-type switch not tied to any other circuits. NOTE REPO normay-open and normay-cosed return terminas are separated on the termina board but are eectricay in common. Figure Normay-Cosed REPO Switch Wiring REPO Switch (NC) 1 (NC) 2 (Return) UPS TB1 3 (NO) REPO Switch (NO) Twisted Wires 4 (Return) NOTE REPO switch rating is 24 Vdc, 1A minimum. NOTE The REPO switch must be a atching-type switch not tied to any other circuits. NOTE REPO normay-open and normay-cosed return terminas are separated on the termina board but are eectricay in common. Figure Normay-Cosed and Normay-Open REPO Switch Wiring 4-26 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

93 Instaation 4.9 Instaing Options, Accessories, and Distributed Bypass Contro Wiring To insta options, accessories, and distributed bypass contro wiring, see Chapter 5, Instaing Options and Accessories Initia Startup Startup and operationa checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the saes contract for the UPS. Contact an Eaton service representative in advance (usuay a two-week notice is required) to reserve a preferred startup date Competing the Instaation Checkist The fina step in instaing the UPS system is competing the foowing Instaation Checkist. This checkist ensures that you have competey instaed a hardware, cabes, and other equipment. Compete a items isted on the checkist to ensure a smooth instaation. Make a copy of the Instaation Checkist before fiing it out, and retain the origina. After the instaation is compete, an Eaton Customer Service Engineer must verify the operation of the UPS system and commission it to support the critica oad. The service representative cannot perform any instaation tasks other than verifying software and operating setup parameters. Service personne may request a copy of the competed Instaation Checkist to verify a appicabe equipment instaations have been competed. NOTE The Instaation Checkist MUST be competed prior to starting the UPS system for the first time. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

94 Instaation Checkist Instaation Checkist o A packing materias and restraints have been removed from each cabinet. o Each cabinet in the UPS system is paced in its instaed ocation. o A cabinet grounding/mounting kit is instaed between the ISBM and UPM sections. o A conduits and cabes are propery routed to the UPS and any anciary cabinets. o A power cabes are propery sized and terminated. o Battery cabes are terminated on E4 (+) and E5 ( ). o Battery aux contact signa wiring is connected from the UPS to the battery disconnect. o Battery shunt trip signa wiring is connected from the UPS to the battery disconnect. (OPTIONAL) o LAN drops are instaed. o A LAN connections have been competed. o A ground conductor is propery instaed. o Air conditioning equipment is instaed and operating correcty. o The area around the instaed UPS system is cean and dust-free. (It is recommended that the UPS be instaed on a eve foor suitabe for computer or eectronic equipment.) o Adequate workspace exists around the UPS and other cabinets. o Adequate ighting is provided around a UPS equipment. o A 120 Vac service outet is ocated within 7.5 meters (25 feet) of the UPS equipment. o The REPO device is mounted in its instaed ocation and its wiring is terminated inside the UPS cabinet. o The normay-cosed (NC) Emergency Power-off contact (pins 1 and 2 on TB1) is jumpered if not used. o Aarm reays and buiding aarms are wired appropriatey. (OPTIONAL) o A remote battery disconnect is mounted in its instaed ocation and its wiring is terminated inside the UPS. (OPTIONAL) o Accessories are mounted in instaed ocations and wiring is terminated inside the UPS cabinet. (OPTIONAL) o The debris shieds covering the UPS cabinet ventiation gris are removed. o Startup and operationa checks are performed by an authorized Eaton Customer Service Engineer Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

95 Distributed Bypass Instaation Checkist Distributed Bypass Instaation Checkist o Each cabinet in the distributed bypass system is paced in its instaed ocation. o A conduits and cabes are propery routed to the UPS cabinets and to the tie cabinet or distribution pane. o A power cabes are propery sized and terminated. o A ground conductor is propery instaed. o Controer Area Network (CAN) wiring between the UPS cabinets is propery instaed. o Pu-chain wiring between the UPS cabinets is propery instaed. o Adequate workspace exists around the UPS cabinets, the tie cabinet, and other cabinets. o Startup and operationa checks are performed by an authorized Eaton Customer Service Engineer. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

96 Distributed Bypass Instaation Checkist Notes 4-30 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

97 Chapter 5 Instaing Options and Accessories Read and understand the foowing notes whie panning and performing the wiring instaation: Conduit must be instaed between the UPS cabinet and the device for signa wiring. Conduit must be instaed between the device and the power source for power wiring. Insta the signa wiring in separate conduit from the power wiring. Conduit and wiring between the UPS and the device are to be suppied by the customer. Maximum distance between the UPS cabinet and the device is not to exceed150 meters ( feet). Use Cass 1 wiring methods (as defined by the NEC) for interface and power wiring from 30 to 600V. Use Cass 2 wiring methods (as defined by the NEC) for interface and power wiring up to 30V. The wire shoud be rated at 24V, 1A minimum. Signa wiring shoud be a minimum of 22 AWG and a maximum of 14 AWG. The wire shoud be twisted pair, rated for 5A maximum. Power wiring shoud be a minimum of 22 AWG and a maximum of 14 AWG. The wire shoud be rated for 1A minimum. Use ony 75 C copper wire. 120 Vac for the RMP II, RIM II, or SCM II shoud be provided from the critica bus by faciity panners or the customer. Insta wiring from the Hot Sync CAN Bridge Card in accordance with the foowing instructions: Hot Sync CAN Bridge card (see paragraph 5.1) Parae system wiring (see paragraph 5.2) RMP II (see paragraph 5.3) RIM II (see paragraph 5.4) SCM II (see paragraph 5.5) Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

98 Instaing Options and Accessories 5.1 Instaing an Optiona Hot Sync CAN Bridge Card As an option, a Hot Sync Controer Area Network (CAN) Bridge Card, shown in Figure 5-1, can be instaed to provide connectivity for operationa mode contro of a parae system. In addition, this card can be used to connect optiona system monitoring devices, such as a Remote Monitor Pane II, a Reay Interface Modue II, or a Supervisory Contact Modue II to the UPS. Pug-in Termina Bock J3 Figure 5-1. Hot Sync CAN Bridge Card NOTE Ony one Hot Sync CAN Bridge Card can be instaed in the UPS. Mutipe CAN cards are not supported and wi cause system conficts. To insta the card: 1. Verify the UPS system is turned off and a power sources are removed. See Chapter 7, UPS Operating Instructions for shutdown instructions. 2. Unfasten the front door atch and swing the door open (see Figure 4-1). 3. Insta the Hot Sync CAN Bridge Card into an open X-Sot communication bay on the front of the UPS. See Figure 4-10 and Figure 4-16 for X-Sot communication bay ocations. To ocate the appropriate terminas on the Hot Sync CAN Bridge Card, see Figure 5-2 and Tabe Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

99 Instaing Options and Accessories J3 Connections for Parae System Contro Connections for RMP II, RIM II, or SCM II Connections for Bypass Status Aarm Figure 5-2. Hot Sync CAN Bridge Card Connections Tabe 5-1. Hot Sync CAN Bridge Card Interface Connections J3 Termina Name Description 1 Aarm Programmabe UPS aarm. Activated by a remote dry contact cosure. 2 Aarm Return 3 Aarm Reay NC Aarm Reay NC Normay-cosed contact opens when UPS is on bypass. 4 Aarm Reay Com Bypass contact return. 5 Aarm Reay NO Normay-open contact coses when UPS is on bypass. 6 TX RMP II, RIM II, and SCM II connections. 7 TX 8 CAN L 9 Can H CAN input for parae operation. 10 Shied Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

100 Instaing Options and Accessories 5.2 Instaing Distributed Bypass Contro Wiring NOTE When instaing externa wiring to the Hot Sync CAN Bridge Card, conduit must be instaed to the UPS cabinet. When instaing interna wiring to the Hot Sync CAN Bridge Card terminas, route the wiring through the interna opening in the X-Sot communication bay. NOTE When instaing interface wiring for the pu chain, conduit must be instaed between UPSs. To insta distributed bypass contro wiring: 1. Verify the UPS system is turned off and a power sources are removed. See Chapter 7, UPS Operating Instructions for shutdown instructions. 2. Perform the procedure isted in paragraph Termina bock TB3 is accessibe on the eft side of the X-Sot communication bay (see Figure 4-10 on page 4-16). To gain access to termina bock TB1, TB2, and the eft interface entry conduit anding pates, remove the screws securing the top interna safety shied pane and remove the pane. Retain the hardware for ater use. 4. Remove the interface entry conduit anding pates to dri or punch hoes (see Figure 4-5). 5. Reinsta the interface entry pates and insta the conduit. 6. To ocate the appropriate terminas and review the wiring and termination requirements, see paragraph 3.2.4, Tabe 4-1, and Figure 4-1 through Figure Route and insta CAN wiring between the UPS cabinets. See Figure 5-2 and Tabe 5-1 for the Hot Sync CAN Bridge Card termina ocation and Figure 5-3, Figure 5-4, and Tabe 5-2 for wiring information. 8. If a tie cabinet with Modue Output Breakers (MOBs) is being wired, proceed to Step 11; otherwise, proceed to Step Route and insta distributed bypass system pu-chain wiring between the UPS cabinets. See Figure 5-5 and Tabe 5-3 for wiring information. 10. Proceed to Step Route and insta distributed bypass system pu-chain wiring between the UPS cabinets and customer-suppied tie cabinet MOBs. See Figure 5-6 and Tabe 5-4 for wiring information. NOTE Setup of the Hot Sync CAN Bridge Card for parae operation must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedue a date. 12. Reinsta the top interna safety shied pane and secure with the retained hardware. 13. Cose the door and secure the atch. 5-4 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

101 Instaing Options and Accessories CAN Pu Chain UPS 1 UPS 2 UPS 3 UPS 4 (If Instaed) (If Instaed) NOTE This drawing is for distributed bypass wiring purposes and is not a foor ayout pan. UPSs can be paced in any physica. order Figure 5-3. Distributed Bypass System CAN and Pu-Chain Simpified Interface Wiring Shieded Twisted Pair Shieded Twisted Pair Shieded Twisted Pair UPS 1 CAN Bridge Card J3 UPS 2 CAN Bridge Card J3 UPS 3 CAN Bridge Card J3 (If Instaed) UPS 4 CAN Bridge Card J3 (If Instaed) NOTE Externa CAN connections between UPSs require shieded twisted pair wire. Figure 5-4. Distributed Bypass System UPS CAN Wiring without MOBs Tabe 5-2. CAN Bridge Card Wiring Terminations From UPS 1 CAN Bridge Card To UPS 2 CAN Bridge Card To UPS 3 CAN Bridge Card (If Instaed) To UPS 4 CAN Bridge Card (If Instaed) J3 8 (L) J3 8 (L) J3 8 (L) J3 8 (L) J3 9 (H) J3 9 (H) J3 9 (H) J3 9 (H) J3 10 (Shied) J3 10 (Shied) J3 10 (Shied) J3 10 (Shied) Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

102 Instaing Options and Accessories Twisted Pair Twisted Pair Twisted Pair TB1 TB1 TB1 TB TB2 TB2 TB2 TB Twisted Pair 4 5 Twisted Pair 4 5 Twisted Pair 4 5 Twisted Pair UPS 1 UPS 2 UPS 3 (If Instaed) UPS 4 (If Instaed) NOTE Use twisted pair wiring between the UPS and MOB AUX contacts. Figure 5-5. Distributed Bypass Pu-Chain Wiring without MOBs Tabe 5-3. Pu-Chain Wiring Terminations From UPS 1 To UPS 2 To UPS 3 (If Instaed) To UPS 4 (If Instaed) TB2 1 (Pu Chain) TB2 1 (Pu Chain) TB2 1 (Pu Chain) TB2 1 (Pu Chain) TB2 2 (Pu Chain Common) TB2 2 (Pu Chain Common) TB2 2 (Pu Chain Common) TB2 2 (Pu Chain Common) 5-6 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

103 Instaing Options and Accessories Shieded Twisted Pair Shieded Twisted Pair Shieded Twisted Pair Twisted Pair Twisted Pair Twisted Pair Twisted Pair UPS 1 CAN Bridge Card J3 UPS 2 CAN Bridge Card J3 UPS 3 CAN Bridge Card J3 (If Instaed) UPS 4 CAN Bridge Card J3 (If Instaed) Customer-Suppied Tie Cabinet MOB 1 MOB 2 MOB 3 MOB 4 AUX 1 NC NO COM AUX 1 NC NO COM AUX 1 NC NO COM AUX 1 NC NO COM AUX 2 NC NO COM AUX 2 NC NO COM AUX 2 NC NO COM AUX 2 NC NO COM TB1 TB1 TB1 TB TB2 TB2 TB2 TB UPS 1 UPS 2 UPS 3 (If Instaed) UPS 4 (If Instaed) NOTE NC and NO designations on MOB AUX contacts are defined with breaker in OFF (open) position. NOTE If MOB contacts have pigtai eads, use the same wire gauge to connect to UPS and use the correct crimp connections for the wire gauge. NOTE Externa CAN connections between UPS cabinets require shieded twisted pair wire. NOTE Use twisted pair wiring between the UPS and MOB AUX contacts. NOTE Aways confirm contact operation prior to wiring. Figure 5-6. Distributed Bypass Pu-Chain Wiring with MOBs Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

104 Instaing Options and Accessories Tabe 5-4. Pu-Chain Wiring Terminations with MOBs From To Function UPS 1 CAN Bridge Card J3 1 (Aarm) MOB 1 Aux 1 NC UPS 1 CAN Bridge Card J3 2 (Aarm Return) MOB 1 Aux 1 Com MOB Open Aarm UPS 1 TB2 1 (Pu Chain) MOB 1 Aux 2 NO Pu Chain UPS 1 TB2 2 (Pu Chain Common) UPS 2 TB2 2 (Pu Chain Common) Pu Chain Common UPS 2 CAN Bridge Card J3 1 (Aarm) MOB 2 Aux 1 NC UPS 2 CAN Bridge Card J3 2 (Aarm Return) MOB 2 Aux 1 Com MOB Open Aarm UPS 2 TB2 1 (Pu Chain) MOB 2 Aux 2 NO Pu Chain UPS 2 TB2 2 (Pu Chain Common) UPS 3 TB2 2 (Pu Chain Common) Pu Chain Common UPS 3 CAN Bridge Card J3 1 (Aarm) MOB 3 Aux 1 NC UPS 3 CAN Bridge Card J3 2 (Aarm Return) MOB 3 Aux 1 Com MOB Open Aarm UPS 3 TB2 1 (Pu Chain) MOB 3 Aux 2 NO Pu Chain UPS 3 TB2 2 (Pu Chain Common) UPS 4 TB2 2 (Pu Chain Common) Pu Chain Common UPS 4 CAN Bridge Card J3 1 (Aarm) MOB 4 Aux 1 NC MOB Open Aarm UPS 4 CAN Bridge Card J3 2 (Aarm Return) MOB 4 Aux 1 Com UPS 4 TB2 1 (Pu Chain) MOB 4 Aux 2 NO Pu Chain MOB 1 Aux 2 Com MOB 2 Aux 2 Com MOB 3 Aux 2 Com MOB 2 Aux 2 Com MOB 3 Aux 2 Com MOB 4 Aux 2 Com Pu Chain Common 5.3 Instaing an Optiona Remote Monitor Pane II To insta RMP II wiring: 1. Verify the UPS system is turned off and a power sources are removed. See Chapter 7, UPS Operating Instructions for shutdown instructions. 2. Perform the procedure isted in paragraph 5.1. NOTE If mounting to a hoow wa, secure the encosure to a wood or meta stud within the wa. Do not use hoow wa anchors. 3. Securey mount the RMP II at the desired ocation. See Figure 5-12 for mounting hoe ocations. NOTE When instaing signa wiring for CAN card J3 terminas, conduit must be instaed between the device and the UPS cabinet. 4. Remove the ISBM cabinet top right interface conduit anding pate to dri or punch conduit hoes (see Figure 4-5). 5. Reinsta the conduit anding pate. 5-8 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

105 Instaing Options and Accessories 6. Insta conduit between the UPS and RMP II. See Figure 5-12 for RMP II knockout hoe ocation. 7. Insta wiring between the UPS and RMP II. See Figure 5-2 and Tabe 5-1 for the Hot Sync CAN Bridge Card termina ocation and wiring information, and Figure 5-7, Figure 5-8, and Tabe 5-5 for the RMP II termina ocation and wiring information. NOTE 120 Vac for the RMP II shoud be suppied from the critica bus by faciity panners or the customer. 8. Insta 120 Vac power wiring from the critica bus to the RMP II. See Figure 5-7, Figure 5-8, and Tabe 5-5 for the termina ocation and wiring information. 9. Cose the front door and secure the atch. 10. Restart the UPS. See Chapter 7, UPS Operating Instructions for startup instructions Ground Termina Termina TB1 Signa Connections from the UPS Termina TB3 120 Vac Power Figure 5-7. Remote Monitor Pane II and Reay Interface Modue II Termina Locations Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

106 Instaing Options and Accessories Ground Termina Neutra Line 120 Vac from Critica Bus (Customer Suppied) UPS Can Card J3 RMP II, RIM II, or SCM II Twisted Pair Figure 5-8. Remote Monitor Pane II, Reay Interface Modue II, or Supervisory Contact Modue II Wiring Tabe 5-5. RMP II, RIM II, or SCM II Wiring Terminations From UPS CAN Card To RMP II, RIM II, or SCM II Tightening Torque Nm (b in) J3 6 (TX) TB1 5 (RDX*) 0.9 (8) J3 7 (TX) TB1 4 (RDX) 0.9 (8) N/A TB3 Line 0.9 (8) N/A TB3 Neutra 0.9 (8) N/A Ground Termina 2.7 (24) Maximum Remarks Use twisted pair NOTE Setup of the Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedue a date. 11. To check the operation of the RMP II, ensure that the UPS is suppying the oad via inverter or bypass. If the indicators on the RMP II show the appropriate status, then it is operating correcty. If the communication ink between the UPS and the RMP II is not present, the RMP II performs a sef-test (a indicators fash and the horn beeps at one-second intervas). If the sef-test occurs, check a harness connectors and the fuse for proper seating. If a connections are secure but the RMP II continues to sef-test, repace the fuse with the spare incuded in the hardware kit. If a fuse repacement does not correct the probem, contact an Eaton service representative for verification that the RMP II is working correcty. 12. To test the indicator amps, press and hod the horn sience pushbutton for three seconds. A amps shoud iuminate, and the horn sounds continuousy unti you reease the pushbutton Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

107 Instaing Options and Accessories 5.4 Instaing an Optiona Reay Interface Modue II To insta RIM II wiring: 1. Verify the UPS system is turned off and a power sources are removed. See Chapter 7, UPS Operating Instructions for shutdown instructions. 2. Perform the procedure isted in paragraph 5.1. NOTE If mounting to a hoow wa, secure the encosure to a wood or meta stud within the wa. Do not use hoow wa anchors. 3. Securey mount the RIM II at the desired ocation. See Figure 5-13 for mounting hoe ocations. NOTE When instaing signa wiring for CAN card J3 terminas, conduit must be instaed between the device and the UPS cabinet. 4. Remove the ISBM cabinet top right interface conduit anding pate to dri or punch conduit hoes (see Figure 4-5). 5. Reinsta the conduit anding pate. 6. Insta conduit between the UPS and RIM II. See Figure 5-13 for RIM II knockout hoe ocation. 7. Insta wiring between the UPS and RIM II. See Figure 5-2 and Tabe 5-1 for the Hot Sync CAN Bridge Card termina ocation and wiring information, and Figure 5-7, Figure 5-8, and Tabe 5-5 for the RIM II termina ocation and wiring information. NOTE 120 Vac for the RIM II shoud be suppied from the critica bus by faciity panners or the customer. 8. Insta 120 Vac power wiring from the critica bus to the RIM II. See Figure 5-7, Figure 5-8, and Tabe 5-5 for the termina ocation and wiring information. 9. Cose the front door and secure the atch. 10. Restart the UPS. See Chapter 7, UPS Operating Instructions for startup instructions. NOTE Setup of the Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedue a date. 11. Contact an Eaton service representative for verification and testing of the RIM II and its connections prior to making connections with J1 through J4 (see Tabe 5-6 and Figure 5-9). You can order interface cabes separatey for connecting to the 15-Pin D-Sub Connectors. Tabe 5-6. J1 through J4 Interface Connectors Status J1 through J4 Description UPS AVAILABLE Pins 1 and 12 UPS OFFLINE Pins 3 and 13 Contacts are cosed when the UPS is operating in Norma mode or ready to suppy the oad. Contacts are open when the UPS is offine. Contacts are cosed when the UPS is operating in Norma mode. BATTERY WEAK Pins 5 and 14 Contacts are cosed when approximatey two minutes of battery time remains before the critica oad is ost. UTILITY FAILURE Pins 6 and 15 Contacts are cosed when Utiity Faiure is detected. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

108 Instaing Options and Accessories 15-Pin D Sub Connectors Figure 5-9. J1, J2, J3, and J4 15-Pin D-Sub Connector 5.5 Instaing an Optiona Supervisory Contact Modue II To insta SCM II wiring: 1. Verify the UPS system is turned off and a power sources are removed. See Chapter 7, UPS Operating Instructions for shutdown instructions. 2. Perform the procedure isted in paragraph 5.1. NOTE If mounting to a hoow wa, secure the encosure to a wood or meta stud within the wa. Do not use hoow wa anchors. 3. Securey mount the SCM II at the desired ocation. See Figure 5-14 for mounting hoe ocations. NOTE When instaing signa wiring for CAN card J3 terminas, conduit must be instaed between the device and the UPS cabinet. 4. Remove the ISBM cabinet top right interface conduit anding pate to dri or punch conduit hoes (see Figure 4-5). 5. Reinsta the conduit anding pate. 6. Insta conduit between the UPS and SCM II. See Figure 5-14 for SCM II knockout hoe ocation. 7. Insta wiring between the UPS and SCM II. See Figure 5-2 and Tabe 5-1 for the Hot Sync CAN Bridge Card termina ocation and wiring information, and Figure 5-10, Figure 5-8, and Tabe 5-5 for the SCM II termina ocation and wiring information. NOTE 120 Vac for the SCM II shoud be suppied from the critica bus by faciity panners or the customer. 8. Insta 120 Vac power wiring from the critica bus to the SCM II. See Figure 5-10, Figure 5-8, and Tabe 5-5 for the termina ocation and wiring information Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

109 Instaing Options and Accessories Termina TB3 120 Vac Power Ground Termina Termina TB2 Customer Supervisory Contact Interface Termina TB1 Signa Connections from the UPS Figure Supervisory Contact Modue II Termina Location NOTE Setup of the Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedue a date. 9. Insta wiring between the SCM II termina bock TB2 and the monitoring equipment. See Figure 5-10 for termina bock ocation and Figure 5-11 for termina assignments. 10. Cose the front door and secure the atch. 11. Restart the UPS. See Chapter 7, UPS Operating Instructions for startup instructions. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

110 Instaing Options and Accessories System Norma No Redundancy On Generator Bypass Not Avaiabe On Battery UPS Aarm On Bypass Shutdown Imminent Figure Supervisory Contact Modue II TB2 NOTE NOTE Supervisory contacts are rated at 2.0A at 28 Vdc or 120 Vac and 0.15A at 115 Vdc. Supervisory contacts require an externa power suppy. Interna 24 Vdc is not capabe of suppying contact current. 5.6 Accessory Mounting Dimensions Figure 5-12 through Figure 5-14 show the dimensions of the RMP II, the RIM II, and the SCM II Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

111 Instaing Options and Accessories Knockouts Provided on Five Surfaces Fush Mount using #10 Pan Head Screws. (Mount with vent hoes facing up.) Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent hoes facing up.) Dimensions are in miimeters [inches]. Figure Remote Monitor Pane II Dimensions Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

112 Instaing Options and Accessories Knockouts Provided on Five Surfaces Fush Mount using #10 Pan Head Screws. (Mount with vent hoes facing up.) Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent hoes facing up.) Dimensions are in miimeters [inches]. Figure Reay Interface Modue II Dimensions 5-16 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

113 Instaing Options and Accessories Knockouts Provided on Five Surfaces Fush Mount using #10 Pan Head Screws. (Mount with vent hoes facing up.) Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent hoes facing up.) Dimensions are in miimeters [inches]. Figure Supervisory Contact Modue II Dimensions Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

114 Instaing Options and Accessories This page intentionay eft bank Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

115 Section II Operation

116

117 Chapter 6 Understanding UPS Operation 6.1 UPS System Overview The Eaton Power Xpert 9395P-600 UPS is a continuous-duty, soid-state, transformeress (at 480 Vac), three-phase, true onine system that provides conditioned and uninterruptibe AC power to the UPS system's output and critica oad. The basic system consists of a rectifier, battery converter, inverter, monitoring/operation contro pane, integrated communication server, and digita signa processor (DSP) ogic. Figure 6-1 shows the main eements of the UPS system. If utiity power is interrupted or fas outside the parameters specified in Chapter 10, Product Specifications the UPS uses a backup battery suppy to maintain power to the critica oad for a specified period of time or unti the utiity power returns. For extended power outages, the UPS system aows you to either transfer to an aternative power system (such as a generator) or shut down your critica oad in an ordery manner. Battery System Battery Breaker Battery Battery Contactor K2 AC Input to Rectifier/ Charger Input Breaker CB1 (optiona) Input Contactor K1 Battery Converter Output Contactor K3 Rectifier Inverter Power Modue AC Input to Bypass Digita Metering Static Switch Backfeed Protection Contactor K5 AC Output to Critica Load UPS Cabinet NOTE On a UPS configured as an Input Output Modue (IOM), the bypass input, static switch, and backfeed protection contactor (K5) are not present. Figure 6-1. Main Eements of the UPS System Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

118 Understanding UPS Operation The emergency bypass consists of a continuous static switch, and a backfeed protection contactor K5. The bypass breaker (if instaed) is ocated in parae with the static switch. The backfeed protection contactor is ocated in series with the static switch. The static switch is armed and ready during norma operation. On a UPS configured as an Input Output Modue (IOM), bypass circuitry is not instaed. This configuration is primariy used in mutipe UPS parae systems that do not need a bypass for each UPS and use a separate System Bypass Modue (SBM) to provide system bypass capabiities. 6.2 Singe UPS A singe UPS operates independenty to support an appied oad from the inverter, providing conditioned and uninterruptibe AC power to the critica oad from the output of the modue. During an outage, the inverter continues to operate, supporting power to the oad from the battery suppy. If the unit requires service, appied oads are transferred to the interna bypass either automaticay or manuay. With the exception of a battery cabinet, no other cabinets or equipment are required for the singe UPS to successfuy support its appied oads Modes The 9395P-600 UPS supports a critica oad in five different modes of operation: NOTE Variabe Modue Management System and Energy Saver modes are mutuay excusive. In Onine mode, the critica oad is suppied by the inverter, which derives its power from rectified utiity AC power. In this mode, the battery charger aso provides charging current for the battery, if needed. In Energy Saver mode, commercia AC power is suppied directy to the critica oad through the continuous static switch and transfers automaticay to Onine mode if an abnorma condition is detected. The Energy Saver mode requires a UPS with a continuous static switch. In Variabe Modue Management System mode, the UPS operates as a traditiona doube-conversion UPS, but seectivey shifts the oad to fewer UPMs to increase the efficiency of the UPS. In Bypass mode, the critica oad is directy supported by utiity power. In Battery mode, the battery provides DC power, which maintains inverter operation. The battery supports the critica oad. The foowing paragraphs describe the differences in the five UPS operating modes, using bock diagrams to show the power fow during each mode of operation Onine Mode Figure 6-2 shows the path of eectrica power through the UPS system when the UPS is operating in Onine mode. During norma UPS system operation, power for the system is derived from a utiity input source through the rectifier input contactor K1. The front pane dispays "Onine" indicating the incoming power is within votage and frequency acceptance windows. Three-phase AC input power is converted to DC using IGBT devices to produce a reguated DC votage to the inverter. When contactor K2 is cosed the battery is charged directy from the reguated rectifier output through a buck DC converter. The battery converter derives its input from the reguated DC output of the rectifier and provides a bucked reguated DC votage charge current to the battery. The battery is aways connected to the UPS and ready to support the inverter shoud the utiity input become unavaiabe. 6-2 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

119 Understanding UPS Operation The inverter produces a three-phase AC output to a customer's oad without the use of a transformer. The inverter derives reguated DC from the rectifier and uses IGBT devices and puse-width moduation (PWM) to produce a reguated and fitered AC output. The AC output of the inverter is deivered to the system output through the output contactor K3. Bypass Input Static Rectifier Input Input Breaker (CB1 K1 Rectifier Switch K5 Inverter K3 Output Battery Converter Main Power Fow Breakers Contactors Cosed Open K2 Battery Breaker Tricke Current Energized De-Energized Battery NOTE On a UPS configured as an IOM, the bypass input, static switch, bypass breaker (CB4), and K5 are not present. NOTE On a UPS configured with a Continuous Static Switch (CSS), bypass breaker (CB4) is not present. Figure 6-2. Path of Current Through the UPS in Onine Mode If the utiity AC power is interrupted or is out of specification, the UPS automaticay switches to Battery mode to support the critica oad without interruption. When utiity power returns, the UPS returns to Norma mode. NOTE Bypass mode is not avaiabe on a UPS configured as an IOM. If the UPS becomes overoaded or unavaiabe, the UPS switches to Bypass mode. The UPS automaticay returns to Norma mode when the overoad condition is ceared and system operation is restored within specified imits. If the UPS suffers an interna faiure, it switches automaticay to Bypass mode and remains in that mode unti the faiure is corrected and the UPS is back in service. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

120 Understanding UPS Operation Energy Saver System (ESS) Mode NOTE VMMS and ESS modes are mutuay excusive. If ESS mode is enabed, VMMS mode is disabed. When the UPS is operating in ESS mode, commercia AC power is suppied directy to the critica oad through the continuous static switch. Power ine fitering and spike protection for the oad are provided by the input and output fiter networks, and the UPS activey monitors the critica bus for power disturbances. When in this mode, the input and output contactors are cosed and the ink is maintained through the diode bridge. If commercia power votage or frequency disturbances are detected, the system forward transfers to Battery mode for minor disturbances and then to doube-conversion mode for more severe disturbances. During a compete power outage, the transfer takes pace within 2 ms to ensure oads being fed by the system output are not interrupted. A forward transfers transfer to Battery mode before returning to doube-conversion mode. In High Aert mode the unit transfers from ESS mode to doube-conversion mode or if in doube-conversion mode remains in doube-conversion mode for a defaut time period of one hour (customer configurabe). At the competion of the time period, the unit defauts back to ESS mode. If the High Aert command is received during the time period, the timer wi be restarted. ESS mode is a norma operating mode, and not an aarm condition. Whie the UPS is in this mode, the Onine ight on the front dispay wi iuminate Variabe Modue Management System NOTE VMMS and ESS modes are mutuay excusive. If VMMS mode is enabed, ESS mode is disabed. In VMMS mode, the UPS operates as a traditiona doube-conversion UPS. However, the UPS wi seectivey shift the oad to fewer UPMs based on the required oad in order to force the remaining UPMs to carry a higher oad. The efficiency rating for each UPM is highest when oads are greater than 50% of the system rating. Therefore, with mutipe UPMs, a UPS can achieve higher efficiencies for ighter oads. When a UPM is paced into VMMS mode, the UPM wi stop gating the inverter and rectifier and keep the output contactor cosed in order to maintain votage match and phase ock to the critica bus. In this mode the UPS activey monitors the critica bus, keeping the UPM input contactors cosed in order to keep the DC ink primed (through the rectifier diodes) and aso to aow the UPM to immediatey return to active mode in the event of a disturbance or oad step on the critica bus. VMMS imits the maximum power avaiabe from a UPM when in VMMS mode. The defaut setting is 55% of the UPM fu power rating. If the imit is exceeded, additiona UPMs take on the increased oad. The VMMS redundancy setting sets the number of redundant UPMs that the customer requires. Both the VMMS UPM oad imit and UPM redundancy are customer configurabe. VMMS's UPM automatic scheduing rotates the ide UPMs every month with the ABM cyce. This aows the UPMs to have equa oad-share time and aso conducts a periodic UPM readiness test. The automatic ABM scheduer seects the next UPM in turn after each charge-to-foat transition. If ABM is disabed, the scheduer seects the next UPM after conducting the automatic battery test. If ABM and automatic battery tests are disabed, the scheduer seects the next UPM at the beginning of each month. In High Aert mode, the UPS defauts to doube-conversion Onine mode and a UPMs go active for one hour (customer configurabe). At the competion of the hour, the UPS defauts back to VMMS mode. If the High Aert command is received during the one hour, the one hour timer wi be restarted. 6-4 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

121 Understanding UPS Operation Bypass Mode NOTE Bypass mode is not avaiabe on a UPS configured as an IOM. The UPS automaticay switches to Bypass mode if it detects an overoad, oad faut, or interna faiure. The UPS can aso be transferred from Norma mode to Bypass mode manuay. The bypass source suppies the commercia AC power to the oad directy. Figure 6-3 shows the path of eectrica power through the UPS system when operating in Bypass mode. In Bypass mode, the output of the system is provided with three-phase AC power directy from the system input. Whie in this mode, the output of the system is not protected from votage or frequency fuctuations or power outages from the source. Some power ine fitering and spike protection is provided to the oad but no active power conditioning or battery support is avaiabe to the output of the system in the Bypass mode of operation. The interna bypass is comprised of a SCR continuous static switch, and a backfeed protection contactor K5. The static switch is used instantaneousy anytime the inverter is unabe to support the appied oad. The continuous static switch is wired in series with the backfeed protection contactor, and together they are wired in parae with the rectifier and inverter. CAUTION The critica oad is not protected from votage or frequency fuctuations or power outages whie the UPS is in Bypass mode. ATTENTION! Les charges critiques ne sont pas protégées des fuctuations de tension ou de fréquence ni des pannes de courant orsque ondueur est en mode Contournement. The static switch, being an eectronicay-controed device, can be turned on immediatey to pick up the oad from the inverter whie inverter output contactor K3 opens to isoate the inverter. The backfeed protection contactor is normay cosed, ready to support the static switch uness the bypass input source becomes unavaiabe Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

122 Understanding UPS Operation Bypass Input Static Rectifier Input Input Breaker (CB1 K1 Rectifier Switch K5 Inverter K3 Output Battery Converter Main Power Fow Breakers Contactors Cosed Open K2 Battery Breaker Tricke Current Energized De-Energized Battery NOTE On a UPS configured as an IOM, the bypass input, static switch, bypass breaker (CB4), and K5 are not present. NOTE On a UPS configured with a Continuous Static Switch (CSS), bypass breaker (CB4) is not present. Figure 6-3. Path of Current Through the UPS in Bypass Mode If the UPS transfers to Bypass mode from Norma mode due to any reason other than operator intervention, the UPS automaticay attempts to transfer back to Norma mode (up to three times within a ten minute period). The fourth transfer ocks the critica oad to the bypass source and requires operator intervention to transfer Battery Mode The UPS automaticay transfers to Battery mode if a utiity power outage occurs, or if the utiity power does not conform to specified parameters. In Battery mode, the battery provides emergency DC power that the inverter converts to AC power. Figure 6-4 shows the path of eectrica power through the UPS system when operating in Battery mode. During a utiity power faiure, the rectifier no onger has an AC utiity source from which to suppy the DC output current required to support the inverter. The input contactor K1 opens and the battery instantaneousy suppies energy to the battery converter. The converter boosts the votage so that the inverter can support the customer's oad without interruption. If bypass is common with the rectifier input, the backfeed protection contactor K5 aso opens. The opening of contactors K1 and K5 prevent system votages from beeding backwards through the static switch and rectifier snubber components and re-entering the input source. If the input power fais to return or is not within the acceptance windows required for norma operation, the battery continues discharging unti a DC votage eve is reached where the inverter output can no onger support the connected oads. When this event occurs, the UPS issues another set of audibe and visua aarms indicating SHUTDOWN IMMINENT. Uness the rectifier has a vaid AC input soon, the battery continues discharging unti a DC votage eve is reached where the inverter output can no onger support the shared oads. If the bypass source is avaiabe, the UPS transfers to bypass instead of shutting down. 6-6 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

123 Understanding UPS Operation If at any time during the battery discharge the input power becomes avaiabe again, contactors K1 and K5 cose and the rectifier begins to suppy DC current to the converter and inverter. At this point, the unit returns to Norma mode. Depending on the tota oad and the duration of the battery discharge, battery current imit aarms may be seen for a short time due to the current required to recharge the battery. Bypass Input Static Rectifier Input Input Breaker (CB1 K1 Rectifier Switch K5 Inverter K3 Output Battery Converter Main Power Fow Breakers Contactors Cosed Open K2 Battery Breaker Tricke Current Energized De-Energized Battery NOTE On a UPS configured as an IOM, the bypass input, static switch, bypass breaker (CB4), and K5 are not present. NOTE On a UPS configured with a Continuous Static Switch (CSS), bypass breaker (CB4) is not present. Figure 6-4. Path of Current Through the UPS in Battery Mode Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

124 Understanding UPS Operation 6.3 Singe UPS Unit System Oneine Configurations The system oneine drawings in this section show the simpified interna structure of the UPS, battery suppy, and basic maintenance bypass. The foowing votages appy: 380V, 400V, 415V, 480V and 600V. Tabe 6-1. Oneine Configurations Oneine Drawing UPS Mode System Type Figure 6-5 on page 10 Figure 6-6 on page 11 Figure 6-7 on page 12 Figure 6-8 on page 13 Figure 6-9 on page 14 Figure 6-10 on page 15 Figure 6-11 on page 16 Figure 6-12 on page 17 Eaton 9395P-600/300 Eaton 9395P-600/275 Eaton 9395P-600/250 Eaton 9395P-600/225 Eaton 9395P-600/200 Eaton 9395P-600/300 Eaton 9395P-600/275 Eaton 9395P-600/250 Eaton 9395P-600/225 Eaton 9395P-600/200 Eaton 9395P-600/600 Eaton 9395P-600/550 Eaton 9395P-600/ Eaton 9395P-600/450 Eaton 9395P-600/400 Eaton 9395P-600/600 Eaton 9395P-600/550 Eaton 9395P-600/ Eaton 9395P-600/450 Eaton 9395P-600/400 Eaton 9395P-600/600 Eaton 9395P-600/550 Eaton 9395P-600/ Eaton 9395P-600/450 Eaton 9395P-600/400 Eaton 9395P-600/600 Eaton 9395P-600/550 Eaton 9395P-600/ Eaton 9395P-600/450 Eaton 9395P-600/400 Eaton 9395P-600/600 Eaton 9395P-600/550 Eaton 9395P-600/ Eaton 9395P-600/450 Eaton 9395P-600/400 Eaton 9395P-600/600 Eaton 9395P-600/550 Eaton 9395P-600/ Eaton 9395P-600/450 Eaton 9395P-600/400 Singe Reverse Transfer UPS One UPM, Rectifier Feed, Battery System, Dua-Feed Configuration, Continuous Static Switch Singe Reverse Transfer UPS One UPM, Common Rectifier Feed, Common Battery, Dua-Feed Configuration, Continuous Static Switch, FI-UPM Singe Reverse Transfer UPS One UPM, Common Rectifier Feed, Separate Battery, Dua-Feed Configuration, Continuous Static Switch, FI-UPM Singe Reverse Transfer UPS Two UPM, Common Rectifier Feed, Common Battery, Dua-Feed Configuration, Continuous Static Switch Singe Reverse Transfer UPS Two UPM, Common Rectifier Feed, Separate Battery, Dua-Feed Configuration, Continuous Static Switch Singe Reverse Transfer UPS Two UPM, Common Rectifier Feed, Common Battery, Dua-Feed Configuration, Continuous Static Switch, FI-UPM Singe Reverse Transfer UPS Two UPM, Common Rectifier Feed, Separate Battery, Dua-Feed Configuration, Continuous Static Switch, FI-UPM Singe Reverse Transfer UPS Two UPM, Common Rectifier Feed, Common Battery, IOM Configuration 6-8 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

125 Understanding UPS Operation Tabe 6-1. Oneine Configurations (Continued) Oneine Drawing UPS Mode System Type Figure 6-13 on page 18 Figure 6-14 on page 19 Figure 6-15 on page 20 Figure 6-16 on page 21 Eaton 9395P-600/600 Eaton 9395P-600/550 Eaton 9395P-600/ Eaton 9395P-600/450 Eaton 9395P-600/400 Eaton 9395P-600/600 Eaton 9395P-600/550 Eaton 9395P-600/ Eaton 9395P-600/450 Eaton 9395P-600/400 Eaton 9395P-600/600 Eaton 9395P-600/550 Eaton 9395P-600/ Eaton 9395P-600/450 Eaton 9395P-600/400 Eaton 9395P-600/600 Eaton 9395P-600/550 Eaton 9395P-600/ Eaton 9395P-600/450 Eaton 9395P-600/400 Eaton 9395P-600/300 Eaton 9395P-600/275 Eaton 9395P-600/250 Eaton 9395P-600/225 Eaton 9395P-600/200 Singe Reverse Transfer UPS Two UPM, Common Rectifier Feed, Separate Battery, IOM Configuration Singe Reverse Transfer UPS Three UPM Common Rectifier Feed, Common Battery, IOM Configuration Singe Reverse Transfer UPS Three UPM Common Rectifier Feed, Separate Battery, IOM Configuration Simpified Dua-Feed UPS with Maintenance Bypass Pane Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

126 Understanding UPS Operation AC Input to UPS Rectifier 3 Wire A-B-C Rotation A AC Input to Bypass 3 Wire A-B-C Rotation B Battery Aux 48V Battery Shunt Trip Remote EPO Buiding Aarms Aarm Reays X-Sot Interface E1, E2, E3 E6, E7, E8, E12 Input Breaker (CB1) (optiona) Singe-Feed Kit (Not suppied with the UPS) Static Switch Backfeed Contactor (K5) Interface Board Input Contactor (K1) Rectifier Inverter Output Contactor (K3) Battery Converter E9, E10, E11, E12 D AC Output to Critica Load Battery Contactor (K2) UPM 1 C E4, E5 UPS CABINET Battery Breaker BATTERY SYSTEM (Not suppied with the UPS) NOTE Caout etters A, B, C, and D map to the appicabe votage in Tabes 3-5, 3-7, 3-9, Figure 6-5. One UPM, Rectifier Feed, Battery System, Dua-Feed Configuration, Continuous Static Switch 6-10 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

127 Understanding UPS Operation AC Input to UPS Rectifier 3 Wire A-B-C Rotation A AC Input to Bypass 3 Wire A-B-C Rotation B E1, E2, E3 E6, E7, E8, E12 Singe-Feed Kit Input Breaker (Not suppied (CB1) with the UPS) (optiona) Static Switch Battery Aux 48V Battery Shunt Trip Remote EPO Backfeed Contactor (K5) Interface Board Buiding Aarms Aarm Reays X-Sot Interface Input Contactor (K1) Input Contactor (K1) Rectifier Rectifier Inverter Inverter Output Contactor (K3) Output Contactor (K3) Battery Converter Battery Converter E9, E10, E11, E12 D AC Output to Critica Load Battery Contactor (K2) Battery Contactor (K2) FI-UPM CABINET UPM 1 C E4, E5 UPS CABINET Battery Breaker BATTERY SYSTEM (Not suppied with the UPS) NOTE Caout etters A, B, C, and D map to the appicabe votage in Tabes 3-5, 3-7, 3-9, Figure 6-6. One UPM, Common Rectifier Feed, Common Battery, Dua-Feed Configuration, Continuous Static Switch, FI-UPM Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

128 Understanding UPS Operation Input Breaker (CB1) (optiona) AC Input to UPS Rectifier 3 Wire A-B-C Rotation A E1, E2, E3 E6, E7, E8, E12 Singe-Feed Kit (Not suppied with the UPS) AC Input to Bypass 3 Wire A-B-C Rotation B Static Switch Battery Aux 48V Battery Shunt Trip Remote EPO Backfeed Contactor (K5) Interface Board Buiding Aarms Aarm Reays X-Sot Interface Input Contactor (K1) Input Contactor (K1) Rectifier Rectifier Inverter Inverter Output Contactor (K3) Output Contactor (K3) Battery Converter Battery Converter E9, E10, E11, E12 D AC Output to Critica Load Battery Contactor (K2) Battery Contactor (K2) FI-UPM UPM 1 UPS CABINET E4, E5 C E4, E5 C Battery Breaker BATTERY CABINET or BATTERY STRING (Not suppied with the UPS) Battery Breaker BATTERY CABINET or BATTERY STRING (Not suppied with the UPS) NOTE Caout etters A, B, C, and D map to the appicabe votage in Tabes 3-6, 3-8, 3-10, Figure 6-7. One UPM, Common Rectifier Feed, Separate Battery, Dua-Feed Configuration, Continuous Static Switch, FI-UPM 6-12 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

129 Understanding UPS Operation AC Input to UPS Rectifier 3 Wire A-B-C Rotation A AC Input to Bypass 3 Wire A-B-C Rotation B E1, E2, E3 E6, E7, E8, E12 Singe-Feed Kit Input Breaker (Not suppied (CB1) with the UPS) (optiona) Static Switch Battery Aux 48V Battery Shunt Trip Remote EPO Backfeed Contactor (K5) Interface Board Buiding Aarms Aarm Reays X-Sot Interface Input Contactor (K1) Input Contactor (K1) Rectifier Rectifier Inverter Inverter Output Contactor (K3) Output Contactor (K3) Battery Converter Battery Converter E9, E10, E11, E12 D AC Output to Critica Load Battery Contactor (K2) Battery Contactor (K2) UPM 1 UPM 2 UPS CABINET E4, E5 C Battery Breaker BATTERY SYSTEM (Not suppied with the UPS) NOTE Caout etters A, B, C, and D map to the appicabe votage in Tabes 3-5, 3-7, 3-9, Figure 6-8. Two UPM, Common Rectifier Feed, Common Battery, Dua-Feed Configuration, Continuous Static Switch Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

130 Understanding UPS Operation AC Input to UPS Rectifiers 3 Wire A-B-C Rotation A A UPM 1 UPM 2 E1, E1, E2, E2, E3 E3 AC Input to Bypass 3 Wire A-B-C Rotation B E6, E7, E8, E12 Static Switch Battery Aux 48V Battery Shunt Trip Remote EPO Backfeed Contactor (K5) Interface Board Buiding Aarms Aarm Reays X-Sot Interface Input Contactor (K1) Input Contactor (K1) Rectifier Rectifier Inverter Inverter Output Contactor (K3) Output Contactor (K3) Battery Converter Battery Converter E9, E10, E11, E12 D AC Output to Critica Load Battery Contactor (K2) Battery Contactor (K2) UPM 1 UPM 2 UPS CABINET E4, E5 C E4, E5 C Battery Breaker Battery Breaker BATTERY SYSTEM (Not suppied with the UPS) BATTERY SYSTEM (Not suppied with the UPS) NOTE Caout etters A, B, C, and D map to the appicabe votage in Tabes 3-6, 3-8, 3-10, Figure 6-9. Two UPM, Common Rectifier Feed, Separate Battery, Dua-Feed Configuration, Continuous Static Switch 6-14 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

131 Understanding UPS Operation AC Input to UPS Rectifier 3 Wire A-B-C Rotation A AC Input to Bypass 3 Wire A-B-C Rotation B E1, E2, E3 E6, E7, E8, E12 Singe-Feed Kit Input Breaker (Not suppied (CB1) with the UPS) (optiona) Static Switch Battery Aux 48V Battery Shunt Trip Remote EPO Backfeed Contactor (K5) Interface Board Buiding Aarms Aarm Reays X-Sot Interface Input Contactor (K1) Input Contactor (K1) Input Contactor (K1) Rectifier Rectifier Rectifier Inverter Inverter Inverter Output Contactor (K3) Output Contactor (K3) Output Contactor (K3) Battery Converter Battery Converter Battery Converter E9, E10, E11, E12 D AC Output to Critica Load Battery Contactor (K2) Battery Contactor (K2) Battery Contactor (K2) FI-UPM UPM 1 UPM 2 FI-UPM CABINET C E4, E5 UPS CABINET Battery Breaker BATTERY SYSTEM (Not suppied with the UPS) NOTE Caout etters A, B, C, and D map to the appicabe votage in Tabes 3-5, 3-7, 3-9, Figure Two UPM, Common Rectifier Feed, Common Battery, Dua-Feed Configuration, Continuous Static Switch, FI-UPM Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

132 Understanding UPS Operation AC Input to UPS Rectifier 3 Wire A-B-C Rotation A AC Input to Bypass 3 Wire A-B-C Rotation B E1, E2, E3 E6, E7, E8, E12 Singe-Feed Kit Input Breaker (Not suppied (CB1) with the UPS) (optiona) Static Switch Battery Aux 48V Battery Shunt Trip Remote EPO Backfeed Contactor (K5) Interface Board Buiding Aarms Aarm Reays X-Sot Interface Input Contactor (K1) Input Contactor (K1) Input Contactor (K1) Rectifier Rectifier Rectifier Inverter Inverter Inverter Battery Converter Output Contactor (K3) Battery Converter Output Contactor (K3) Battery Converter Output Contactor (K3) E9, E10, E11,, E12 D AC Output to Critica Load Battery Contactor (K2) Battery Contactor (K2) Battery Contactor (K2) FI-UPM FI-UPM CABINET UPM 1 UPM 2 E4, E5 C E4, E5 C E4, E5 C UPS CABINET Battery Breaker Battery Breaker Battery Breaker BATTERY SYSTEM (Not suppied with the UPS) BATTERY SYSTEM (Not suppied with the UPS) BATTERY SYSTEM (Not suppied with the UPS) NOTE Caout etters A, B, C, and D map to the appicabe votage in Tabes 3-6, 3-8, 3-10, Figure Two UPM, Common Rectifier Feed, Separate Battery, Dua-Feed Configuration, Continuous Static Switch, FI-UPM 6-16 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

133 Understanding UPS Operation AC Input to UPS Rectifier 3 Wire A-B-C Rotation E1, E2, E3 A Battery Aux 48V Battery Shunt Trip Remote EPO Interface Board Buiding Aarms Aarm Reays X-Sot Interface Input Breaker (CB1) (optiona) Input Contactor (K1) Input Contactor (K1) Rectifier Rectifier Inverter Inverter Output Contactor (K3) Output Contactor (K3) Battery Converter Battery Converter E9, E10, E11, E12 D AC Output to Critica Load Battery Contactor (K2) Battery Contactor (K2) UPM 1 UPM 2 UPS CABINET E4, E5 C Battery Breaker BATTERY SYSTEM (Not suppied with the UPS) NOTE Caout etters A, B, C, and D map to the appicabe votage in Tabes 3-5, 3-7, 3-9, Figure Two UPM, Common Rectifier Feed, Common Battery, IOM Configuration Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

134 Understanding UPS Operation AC Input to UPS Rectifier 3 Wire A-B-C Rotation A Battery Aux 48V Battery Shunt Trip Remote EPO Buiding Aarms Aarm Reays X-Sot Interface E1, E2, E3 Interface Board Input Breaker (CB1) (optiona) Input Contactor (K1) Input Contactor (K1) Rectifier Rectifier Inverter Inverter Output Contactor (K3) Output Contactor (K3) Battery Converter Battery Converter E9, E10, E11, E12 D AC Output to Critica Load Battery Contactor (K2) Battery Contactor (K2) UPM 1 UPM 2 UPS CABINET E4, E5 E4, E5 C C Battery Breaker Battery Breaker BATTERY SYSTEM (Not suppied with the UPS) BATTERY SYSTEM (Not suppied with the UPS) NOTE Caout etters A, C, and D map to the appicabe votage in Tabes 3-6, 3-8, 3-10, Figure Two UPM, Common Rectifier Feed, Separate Battery, IOM Configuration 6-18 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

135 Understanding UPS Operation AC Input to UPS Rectifier 3 Wire A-B-C Rotation A Battery Aux 48V Battery Shunt Trip Remote EPO Buiding Aarms Aarm Reays X-Sot Interface E1, E2, E3 Interface Board Input Breaker (CB1) (optiona) Input Contactor (K1) Input Contactor (K1) Input Contactor (K1) Rectifier Rectifier Rectifier Inverter Inverter Inverter Output Contactor (K3) Output Contactor (K3) Output Contactor (K3) Battery Converter Battery Converter Battery Converter E9, E10, E11, E12 D AC Output to Critica Load Battery Contactor (K2) Battery Contactor (K2) Battery Contactor (K2) FI-UPM UPM 1 UPM 2 FI-UPM CABINET E4, E5 C UPS CABINET Battery Breaker BATTERY SYSTEM (Not suppied with the UPS) NOTE Caout etters A, B, C, and D map to the appicabe votage in Tabes 3-5, 3-7, 3-9, Figure Three UPM Common Rectifier Feed, Common Battery, IOM Configuration Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

136 Understanding UPS Operation AC Input to UPS Rectifier 3 Wire A-B-C Rotation A Bypass Breaker (CB4) Battery Aux 48V Battery Shunt Trip Remote EPO Buiding Aarms Aarm Reays X-Sot Interface E1, E2, E3 Interface Board Input Breaker (CB1) (optiona) Input Contactor (K1) Input Contactor (K1) Input Contactor (K1) Rectifier Rectifier Rectifier Inverter Inverter Inverter Output Contactor (K3) Output Contactor (K3) Output Contactor (K3) Battery Converter Battery Converter Battery Converter E9, E10, E11, E12 D AC Output to Critica Load Battery Contactor (K2) Battery Contactor (K2) Battery Contactor (K2) C FI-UPM FI-UPM CABINET E4, E5 E4, E5 C UPM 1 E4, E5 C UPM 2 UPS CABINET Battery Breaker Battery Breaker Battery Breaker BATTERY SYSTEM (Not suppied with the UPS) BATTERY SYSTEM (Not suppied with the UPS) BATTERY SYSTEM (Not suppied with the UPS) NOTE Caout etters A, B, C, and D map to the appicabe votage in Tabes 3-6, 3-8, 3-10, Figure Three UPM Common Rectifier Feed, Separate Battery, IOM Configuration 6-20 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

137 Understanding UPS Operation To UPS Rectifier Input To UPS Bypass Input AC Input AC Input RIB MBP BIB Output from UPS MIS MAINTENANCE BYPASS PANEL (Suppied by Others) CRITICAL LOAD DISTRIBUTION UNIT Static Switch Backfeed Contactor K5 Output Contactor K3 UPS Battery Breaker BATTERY SYSTEM RIB: BIB: MIS: MBP: Rectifier Input Breaker Bypass Input Breaker Maintenance Isoation Breaker Maintenance Bypass Breaker NOTE If instaing a maintenance bypass, a minimum of two separate feeds with upstream feeder breakers, or a singe feed with two upstream feeder breakers, must be provided: one for the UPS or rectifier input breaker (RIB) (if instaed) and one for the maintenance bypass input. DO NOT use a singe feed or a singe feeder breaker to suppy both the UPS or RIB and the maintenance bypass. If a bypass input breaker (BIB) is instaed in the maintenance bypass and a singe-feed UPS is being instaed, a singe feed to the maintenance bypass is acceptabe for suppying both the UPS and the bypass. Figure Simpified Dua-Feed UPS with Maintenance Bypass Pane Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

138 Understanding UPS Operation 6.4 Mutipe UPS Distributed Bypass System Distributed bypass parae operation extends the norma operation of 9395P-600 UPSs by offering increased capacity and/or redundant capabiity. The parae system continues to maintain power to the critica oads during commercia eectrica power brownout, backout, overvotage, undervotage, and out-of-toerance frequency conditions. The output of the system is normay suppied by Uninterruptibe Power Modues (UPMs) contained in each UPS. Mutipe UPMs are connected with their outputs in parae (tied together) to provide a oad eve greater than the rating of one UPM, for redundancy, or both. The paraeed UPMs suppy the output oad with protected power as ong as the oad does not exceed the combined rating of the paraeed UPMs. The power system is redundant as ong as one of the UPMs can be disconnected from the output bus and the remaining UPMs can continue to suppy power to the oad without exceeding their ratings. When the oad is being suppied by the UPMs, the system output bus is continuousy monitored for an overvotage or undervotage condition. If an out of imits condition is detected, the paraeed UPMs transfer the oad to bypass using the UPS static switches. Communication is required between the UPSs for system metering and mode contro. System eve communication and contro are accompished using a Controer Area Network (CAN). A singe buiding aarm in each UPS, connected to the other UPSs in parae and tied to the bypass contactor auxiiary contacts in each UPS, are used for a secondary communication path. This arrangement ensures bypass contro even if the CAN bus is ost. The system is paraeed for redundancy (1+1) in a system where two UPMs are paraeed together and the oad is ess than the supporting capabiity of one of the UPMs. The system is paraeed for capacity (2+0) if both UPMs in a system are required to support the oad. A parae capacity system can aso be redundant (2+1), as ong as there is aways one or more UPMs onine than required to support the oad Mutipe UPS Parae System Modes Simiar to the singe UPS system, the 9395P-600 UPS parae system supports a critica oad in five different modes of operation. The standard operation modes are: In Norma mode, the paraeed UPMs suppy the critica oad with cean, fitered power. Each UPM battery charger aso provides charging current for the battery if needed. In Energy Saver mode, commercia AC power is suppied directy to the critica oad through the continuous static switch and transfers automaticay to Onine mode if an abnorma condition is detected. The Energy Saver mode requires a UPS with a continuous static switch. Energy Saver mode in a parae system operates the same as it does in a singe UPS system (see paragraph 6.2.3). In Variabe Modue Management mode, the UPS operates as a traditiona doube-conversion UPS, but seectivey shifts the oad to fewer UPMs to increase the efficiency of the UPS. In a parae system each UPS wi require at east one UPM to be in doube-conversion mode at a times; otherwise, Variabe Modue Management mode operates the same as it does in a singe UPS system (see paragraph 6.2.4). In Bypass mode, the critica oad is directy supported by utiity power through the bypass circuit in each UPS. In Battery mode, the battery provides DC power, which maintains UPM operation. The UPM batteries support the critica oad. The UPSs continuay monitor themseves and the incoming utiity power and automaticay switch between these modes as required, without operator intervention, except when manuay switching to Bypass mode. The sophisticated detection and switching ogic inside the UPSs ensures that operating mode changes are automatic and transparent to the critica oad, whie interna monitoring systems indicate the current mode of operation. The UPSs switch operating modes in response to these system events: 6-22 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

139 Understanding UPS Operation A command is an intervention that is externay initiated by an operator or by some site action. A command causes the UPSs to switch operating modes; it usuay does not require any further action. A notice is a minor system event that may or may not require attention. An aarm is a system event that requires immediate intervention. The foowing paragraphs describe the differences in the parae system operating modes, using bock diagrams to show the power fow during each mode of operation Onine Mode - Distributed Bypass In Onine mode, utiity AC power is suppied to the UPSs. Each UPS then conditions the incoming AC power and provides cean, reguated AC power to tie cabinet or distribution pane for parae systems up to four modues. The appied oad is shared equay among the avaiabe UPMs in the system. Figure 6-17 shows the path of eectrica power through the parae system when operating in Onine mode. If the utiity AC power is interrupted or is out of specification, the UPSs automaticay switch to Battery mode to support the critica oad without interruption. When utiity power returns, the UPSs return to Norma mode. If the UPSs become overoaded or unavaiabe, the distributed bypass system switches to Bypass mode. The distributed bypass system automaticay returns to Norma mode when the overoad condition is ceared and system operation is restored within specified imits. Bypass Input UPS Input Tie Cabinet UPS 1 UPS 1 Output Battery UPS 2 UPS 2 Output Battery UPS 3 Output UPS 3 Battery UPS 4 Output UPS 4 Battery Main Power Fow Breakers Cosed Open Output to Critica Load Figure Path of Current through the UPSs in Onine Mode - Distributed Bypass Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

140 Understanding UPS Operation Bypass Mode Distributed Bypass In Bypass mode, the output of the system is provided with three-phase AC power directy from the bypass input. Whie in this mode, the output of the system is not protected from fuctuations, spikes, or power outages from the source. No battery support is avaiabe to the output of the system in the Bypass mode of operation. The distributed bypass system automaticay switches to Bypass mode if it detects a UPS system overoad or oad faut. If one UPS becomes unavaiabe, the distributed bypass system dynamicay updates the redundancy cacuation to determine if the remaining UPSs can support the oad. If the oad can be supported, the system does not switch to bypass. Figure 6-18 shows the path of eectrica power through the parae system when operating in Bypass mode. In a distributed bypass system, each UPS operates simiar to a singe UPS, but in parae with each other. The bypass source for the oad is derived from the bypass input of one, two, three, or four UPSs, depending on the system configuration, through the interna static switches. If a modue is taken offine, the other modues remain onine to support the oad. If more modues than can support the oad must be taken offine, the oad must be transferred to maintenance bypass or shut down. Bypass Input UPS Input Tie Cabinet UPS 1 UPS 1 Output Battery UPS 2 UPS 2 Output Battery UPS 3 Output UPS 3 Battery UPS 4 Output UPS 4 Battery Main Power Fow Breakers Cosed Open Output to Critica Load Figure Path of Current through the UPSs in Bypass Mode - Distributed Bypass 6-24 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

141 Understanding UPS Operation The distributed bypass system can be transferred from Norma mode to Bypass mode manuay. However, the distributed bypass system automaticay switches to Bypass mode whenever the UPSs can no onger suppy the critica oad. If the distributed bypass system transfers to Bypass mode from Norma mode due to an output votage deviation, the distributed bypass system automaticay attempts to return to Norma mode (up to three times within a 10-minute period). After three transfer attempts or an overoad, the system ocks the critica oad to the bypass source and requires operator intervention to transfer. Bypass mode is a norma operating mode, not an aarm condition. However, if the distributed bypass system is unabe to return to Norma mode foowing an automatic transfer to Bypass mode, an aarm condition is recorded. Bypass may aso be used when the UPSs or UPMs in the system must be shut down to perform routine maintenance or repairs. In the Parae Redundant (N+1) arrangement, the bypass circuitry in each UPS operates to support the appied oads on bypass. If the UPSs are onine and one UPS trips offine, the remaining UPSs do not go to bypass as ong as they have the capacity to support the oad. In the Parae Capacity (N+0) arrangement, if one UPS trips offine and goes to bypass, the remaining UPSs aso go to bypass Battery Mode - Distributed Bypass The UPSs transfer to Battery mode automaticay if a utiity power outage occurs, or if the utiity power does not conform to specified parameters. In Battery mode, the battery provides emergency DC power that the inverter converts to AC power. Figure 6-19 shows the path of eectrica power through the distributed bypass system when operating in Battery mode. Whie in Battery mode, the UPSs sound an audibe horn, iuminate a visua indicator amp on the front pane (Onine and On Battery), and create an entry into the aarm event history. As the battery discharges, the boost converter and inverter constanty make minute adjustments maintaining a steady output. The UPSs remain in this operating mode unti the input power to the rectifier is again within the specified votage or frequency acceptance windows. If the input power fais to return or is not within the acceptance windows required for norma operation, the battery continues discharging unti a DC votage eve is reached where the inverter output can no onger support the shared oads. When this event occurs, each UPS issues another set of audibe and visua aarms that indicate a two-minute SHUTDOWN IMMINENT warning. Uness the system has a vaid AC input soon, redundant UPMs begin shutting down unti there are no onger enough UPMs onine to support the connected oad. When this event occurs, the system shuts down. If the bypass source is avaiabe, the system transfers to bypass instead of shutting down. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

142 Understanding UPS Operation Bypass Input UPS Input Tie Cabinet UPS 1 UPS 1 Output Battery UPS 2 UPS 2 Output Battery UPS 3 Output UPS 3 Battery UPS 4 Output UPS 4 Battery Breakers Cosed Main Power Fow Open Figure Path of Current through the UPSs in Battery Mode - Distributed Bypass Output to Critica Load If at any time during the battery discharge the input power becomes avaiabe again, the rectifier begins to suppy DC current to the inverter. At this point, the UPS returns to Norma mode. If at any time during the battery discharge the AC input power becomes avaiabe again, each rectifier turns on, assumes the inverter oad from the batteries, and begins recharging the batteries. Depending on the tota oad and the duration of the battery discharge, battery and rectifier input current imit aarms may be seen for a short time due to the current required to recharge the batteries Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

143 Understanding UPS Operation 6.5 Mutipe UPS Distributed Bypass System Oneine Configurations The distributed bypass system oneine drawings in this section show the simpified interna structure of the UPS, battery suppy, and basic maintenance bypass in a mutipe UPS configuration. These oneines do not show each UPM in the UPSs, but represent each UPS in the distributed bypass system. The foowing votages appy: 380V, 400V, 415V, and 480V. Tabe 6-2. Mutipe UPS Distributed Bypass System Oneine Configurations Oneine Drawing UPS Mode System Type Figure 6-20 on page 28 Figure 6-21 on page 29 Figure 6-22 on page 30 Eaton 9395P-600/600 Eaton 9395P-600/550 Eaton 9395P-600/ Eaton 9395P-600/450 Eaton 9395P-600/400 Eaton 9395P-600/300 Eaton 9395P-600/275 Eaton 9395P-600/250 Eaton 9395P-600/225 Eaton 9395P-600/200 Eaton 9395P-600/600 Eaton 9395P-600/550 Eaton 9395P-600/ Eaton 9395P-600/450 Eaton 9395P-600/400 Eaton 9395P-600/300 Eaton 9395P-600/275 Eaton 9395P-600/250 Eaton 9395P-600/225 Eaton 9395P-600/200 Eaton 9395P-600/600 Eaton 9395P-600/550 Eaton 9395P-600/ Eaton 9395P-600/450 Eaton 9395P-600/400 Eaton 9395P-600/300 Eaton 9395P-600/275 Eaton 9395P-600/250 Eaton 9395P-600/225 Eaton 9395P-600/200 Mutipe UPS Distributed Bypass, Continuous Static Switch, 1+1 and 2+0 Configurations Mutipe UPS Distributed Bypass, Continuous Static Switch, 2+1 and 3+0 Configurations Mutipe UPS Distributed Bypass, Continuous Static Switch, 3+1 and 4+0 Configurations Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

144 Understanding UPS Operation A B A B * * * * E1 E2 E3 UPS 2 CB1 (optiona) E6 E7 E8 E12 E1 E2 E3 UPS 1 CB1 (optiona) E6 E7 E8 E12 K1 K1 Rectifier Static Switch K5 Rectifier Static Switch K5 Inverter Inverter K3 K3 Battery Converter Battery Converter C K2 E4, E5 Battery Breaker C E4, E5 K2 Battery Breaker E9 E10 E11 E12 D BATTERY SYSTEM (Not suppied with the UPS) E9 E10 E11 E12 D BATTERY SYSTEM (Not suppied with the UPS) TIE CABINET MOB 1 MOB 2 A AC Input to UPS Rectifier B AC Input to Bypass C DC Input from Battery D UPS AC Output to Tie Cabinet E Output to Critica Load * Overcurrent Protection suppied by customer * NOTE This oneine does not show each UPM in the UPSs, but represents each UPS in the distributed bypass system. E AC Output to Critica Load Figure Typica Distributed Bypass System - Continuous Static Switch, 1+1 and 2+0 Configurations 6-28 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

145 Understanding UPS Operation A B A B A B * * * * * * E1 E2 E3 UPS 3 CB1 (optiona) E6 E7 E8 E12 E1 E2 E3 UPS 2 CB1 (optiona) E6 E7 E8 E12 E1 E2 E3 UPS 1 CB1 (optiona) E6 E7 E8 E12 K1 K1 K1 Rectifier Static Switch K5 Rectifier Static Switch K5 Rectifier Static Switch K5 Inverter Inverter Inverter K3 K3 K3 Battery Converter Battery Converter Battery Converter C K2 E4, E5 Battery Breaker C K2 E4, E5 Battery Breaker C E4, E5 K2 Battery Breaker E9 E10 E11 E12 D BATTERY SYSTEM (Not suppied with the UPS) E9 E10 E11 E12 D BATTERY SYSTEM (Not suppied with the UPS) E9 E10 E11 E12 D BATTERY SYSTEM (Not suppied with the UPS) TIE CABINET MOB 1 MOB 2 MOB 3 A AC Input to UPS Rectifier B AC Input to Bypass C DC Input from Battery D UPS AC Output to Tie Cabinet E Output to Critica Load * Overcurrent Protection suppied by customer * NOTE This oneine does not show each UPM in the UPSs, but represents each UPS in the distributed bypass system. E AC Output to Critica Load Figure Typica Distributed Bypass System - Continuous Static Switch, 2+1 and 3+0 Configurations Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

146 Understanding UPS Operation A B A B A B A B * * * * * * * * E1 E2 E3 UPS 4 CB1 (optiona) E6 E7 E8 E12 E1 E2 E3 UPS 3 CB1 (optiona) E6 E7 E8 E12 E1 E2 E3 UPS 2 CB1 (optiona) E6 E7 E8 E12 E1 E2 E3 UPS 1 CB1 (optiona) E6 E7 E8 E12 K1 K1 K1 K1 Rectifier Rectifier Rectifier Rectifier Static Switch K5 Static Switch K5 Static Switch K5 Static Switch K5 Inverter Inverter Inverter Inverter K3 K3 K3 K3 Battery Converter Battery Converter Battery Converter Battery Converter C K2 E4, E5 Battery Breaker C K2 E4, E5 Battery Breaker C K2 E4, E5 Battery Breaker C E4, E5 K2 Battery Breaker E9 E10 E11 E12 D BATTERY SYSTEM (Not suppied with the UPS) E9 E10 E11 E12 D BATTERY SYSTEM (Not suppied with the UPS) E9 E10 E11 E12 D BATTERY SYSTEM (Not suppied with the UPS) E9 E10 E11 E12 D BATTERY SYSTEM (Not suppied with the UPS) TIE CABINET MOB 1 MOB 2 MOB 3 A AC Input to UPS Rectifier B AC Input to Bypass C DC Input from Battery D UPS AC Output to Tie Cabinet E Output to Critica Load * Overcurrent Protection suppied by customer * NOTE This oneine does not show each UPM in the UPSs, but represents each UPS in the distributed bypass system. MOB 4 E AC Output to Critica Load Figure Typica Distributed Bypass System - Continuous Static Switch, 3+1 and 4+0 Configurations 6-30 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

147 Chapter 7 UPS Operating Instructions This section describes how to operate the UPS.. NOTE NOTE NOTE Before starting the UPS, ensure a instaation tasks are compete and a preiminary startup has been performed by authorized service personne. The preiminary startup verifies a eectrica interconnections to ensure the instaation was successfu and the system operates propery Read this section of the manua and have thorough knowedge of UPS operation before attempting to operate any of the contros. The UPS dispays two minutes of battery runtime at the initia startup. After a 24-hour charging period, the UPS automaticay runs a battery test and the correct battery runtime dispays 7.1 UPS Contros and Indicators The contros and indicators identified and described in this section are used to contro and monitor UPS operation. Figure 7-1 Identifies the touchscreen contro pane and the ocation of the CB1 circuit breaker (optiona). Coor Touchscreen Contro Pane Figure kw/kva UPS Contros Contro Pane AC Input Breaker CB1 (optiona) The contro pane is used to set up and contro the UPS, and to monitor UPS operation. For a description of the UPS contro pane functions, see paragraph 7.3. Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

148 UPS Operating Instructions Circuit Breakers Optiona circuit breaker (CB1) is used to contro the AC input to the UPS rectifier. 7.2 Coor Touchscreen Contro Pane This section describes how the various screens are used to contro and monitor UPS operation. Figure 7-1 shows the ocation of the coor touchscreen contro pane on the front door of the UPS. Descriptions of the contro pane functions foow. For a description of the UPS contro pane functions, see paragraph Using the Coor Touchscreen Contro Pane The foowing sections describe the UPS contro pane and how to monitor and contro UPS operation. 1 2 (Symbos enarged to show detai) Figure 7-2. UPS Coor Touchscreen Contro Pane (Typica) The coor touchscreen contro pane consists of: A coor iquid crysta touch screen dispay (1) A horizonta row of LED indicators (2) Before system power up, the pane dispays a system status screen simiar to the one shown in Figure Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

149 UPS Operating Instructions When the unit powers up, the screen dispays as shown in Figure 7-2. When power is appied to the system, the dispay advances to the Sign In screen shown in Figure Status Indicators The symbos on the bottom of the contro pane are status indicators. These coored ight emitting diode (LED) amps work with the aarm horn to et you know the operating status of the UPS. See Tabe 7-1. Tabe 7-1. Status Indicators Indicator Status Description Lit Steady The UPS is in Onine mode, operating normay. The power modue is suppying power to the critica oad. Green Lit Steady The UPS is in Battery mode. Because Battery mode is a norma condition of the UPS, the Onine indicator aso remains iuminated. Yeow Lit Steady The UPS is in Bypass mode. The critica oad is supported by the bypass source. The Onine indicator is not iuminated when the system is in Bypass mode. Yeow Red Lit Steady Lit Fashing The UPS has an active aarm and requires immediate attention. The screen shows the highest priority active aarms. A aarms are accompanied by an audibe horn. To sience the horn, press any contro pane pushbutton once. The Aarm indicator may be iuminated aong with other indicators. There is a new UPS aarm condition. The indicator fashes unti acknowedged by pressing anywhere on the contro pane once Using the Touch Screen The touch screen contro pane provides an operator interface with the UPS system. Figure 7-3 identifies the dispay areas discussed in the foowing sections. Touching anywhere on the screen brings up the Sign In Request pop-up. Touch the X in the upper right corner of the pop-up, then touch the padock symbo in the upper right corner to obtain the password request pop-up (see Figure 7-4). Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

150 UPS Operating Instructions A B Figure 7-3. Parts of the Touch Screen 7-4 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

151 UPS Operating Instructions A B C The UPS status area automaticay dispays the Eaton mode number, current time and date, active aarms, active notices, and oad percent and battery run time for the UPS. If the Eaton Environmenta Monitoring Probe is instaed, the temperature and humidity sensed by the probe wi aso be dispayed. The sma head symbo between the system mode and time aows the operator seect a different anguage from an imbedded ist. The top ine of the dispay binks whie scroing when the system needs attention. Some notices and aarms may be accompanied by an audibe horn. To sience the horn, touch anywhere on the contro pane once. For more information about aarms and notices, see paragraph The information area contains data about UPS status and operations. After touching the padock in the upper right corner, the numerica keypad appears to aow entry of the system access pass code for operation. See Tabe 7-2 Security Leves and Functions. A B Number indicates security eve 0-4 C ENTER BUTTON Figure 7-4. Sign In or Password Request Screen Tabe 7-2. Security Leves and Functions Leve Name Passcode Description 0 USER NONE USER 1 CONTROL 1111 USER + CONTROL 2 CONFIGURATION 0101 USER + CONTROL + CONFIGURATION 3 SERVICE Service Ony USER + CONTROL + CONFIGURATION + SERVICE Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

152 UPS Operating Instructions Using the Main Menu Buttons The UPS menu bar shown in Figure 7-5 aows you to dispay data in the information area to hep you monitor and contro UPS operation. Tabe 7-3 shows the basic menu structure. Tabe 7-3. Dispay Function Menu Map Menu Option HOME METERS CONTROLS POWER MAPS LOGS STATISTICS SETTINGS Description Dispays the system status both graphicay and within the info bar. Dispays performance meters for the system or critica oad. Aows access to various system performance contro screens. Aows operator to observe system power fow. Aows access to system information ogs. Aows access to see system specific operation vaues. Aows access to various screen controed variabes for system operation. Leve 0, 1 and 2 are for user/operator. Leve 3 is used ony by service personne. Aows seection of aternate anguage Figure 7-5. Home Screen NOTE On a screens, Back ines indicate NO power fow, Green ines indicate ACTIVE power fow, Yeow ines indicates an out-of-toerance condition. NOTE Screens shown are representative exampes of system operation. The screen data wi vary based on system activity at the time of observation. 7-6 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

153 UPS Operating Instructions Power Maps Screen (Onine Mode) Figure 7-6 shows the Main Menu and Power Maps screen. The Power Maps screen dispays immediatey after entering the access code. The Power Maps screen shows a rea-time graphica representation of the operating status. Figure 7 7 Figure 7 8 Figure 7 9 Figure 7-6. Main Menu and Power Maps Screen (Onine Mode) Touching the LOAD kva button dispays the Output kva screen shown in Figure 7-7. Figure 7-7. Output kva Screen from Home Screen Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

154 UPS Operating Instructions Touching the AVERAGE EFFICIENCY button dispays the system efficiency screen shown in Figure 7-8. Figure 7-8. Average Efficiency Screen from Home Screen Touching the CONSUMPTION button dispays the screen shown in Figure 7-9. Figure 7-9. Consumption Screen from Home Screen 7-8 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

155 UPS Operating Instructions Power Maps Screen (Bypass Mode) Figure 7-10 shows the Bypass screen. The Bypass screen dispays ony when the system is in Bypass mode. The Bypass screen shows a rea-time graphica representation of the operating status. Touching any of the buttons on the right side of the screen takes the user directy to that information screen. Figure 7 7 Figure 7 8 Figure 7 9 Figure Bypass Screen Command Confirmation Pop-Up Figure 7-11 is an exampe of a command request confirmation pop-up screen. This type of pop-up aows the user to confirm that the requested command is vaid. Figure Typica Command Confirmation Screen (Charger Off) Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

156 UPS Operating Instructions Meters Summary Screen Figure 7-12 shows the Meters Summary screen. This screen aows seection of the various metering readout functions of Input, Output and overa System status. The three eft items in the OVERVIEW section of the screen are not active buttons but are status detai panes. They show individua conditions of the UPS at that time. The two items at the far right of the OVERVIEW section are active buttons. They can be seected to show a profie of efficiency or consumption over various time periods of 24 hours, 7 days, 30 days, or 1 year. This is true of a the meters screens isted in the top section. Figure 7 8 Figure 7 9 Figure Meters Summary Screen 7-10 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

157 UPS Operating Instructions Input Meters Screen Figure 7-13 shows the Input Meters screen. This screen dispays the individua phase and tota power vaues of the system. Figure Input Meters Screen The Bypass Meters Screen shown in Figure 7-14 dispays vaues pertaining to the Bypass conditions. Figure Bypass Meters Screen Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

158 UPS Operating Instructions The Output Meters Screen shown in Figure 7-15 dispays vaues pertaining to the system output. Figure Output Meters Screen 7-12 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

159 UPS Operating Instructions Input Meters Detai Screen Figure 7-16 shows the Input Meters detai screen. This screen dispays the individua vaues of the system in additiona detai. The Bypass, Output, and Battery meters screens dispay simiar vaues reevant to their monitoring of the system. Figure Input Meters Detai Screen The Seect Source screen shown in Figure 7-17aows the operator to choose the individua source for system readings. Figure Seect Source Screen Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

160 UPS Operating Instructions Battery Meters Screens Figure 7-18 shows the Battery Meters basic screen. Figure 7-19 shows the Battery Log access screen. Figure Battery Meters Screen Figure Battery Log Screen 7-14 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

161 UPS Operating Instructions Figure 7-20 shows the Battery Log Detai screen. Figure 7-21 shows the Battery Log Summary screen. Figure Battery Log Detai Figure Battery Log Summary Screen Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

162 UPS Operating Instructions System Events Main Screen When the UPS system is running in Onine mode, it continuay monitors itsef and the incoming utiity power. In Battery or Bypass modes, the UPS may issue aarms to dispay exacty what event caused the change from Onine mode. System events on the UPS can be indicated by horns, ights, messages, or a three. See Figure Figure System Events Screen User Log Seect LOGS from the menu bar on the main menu screen to ook at the active events screen. This screen shows any currenty active aarms, notices, or commands. System Event Horns The system event horn beeps to aert an operator that an event needing attention is taking pace. The horn cyces at a haf-second rate. System Event Indicators The status indicators on the UPS contro pane work with the event horn to et the operator know when the UPS is operating in any mode other than norma. Ony the ON indicator is visibe during norma UPS system operation. The other indicators iuminate to indicate aarms or events. When an aarm occurs, first check these indicators to see what type of event has taken pace. For descriptions of the status indicators, see paragraph System Event Messages When a system event occurs, a message appears on the LCD in the UPS status area. This message is aso written to the Active Events Log and may be added to the History Log. The messages are divided into four categories: aarms, notices, status, and commands Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

163 UPS Operating Instructions The user og window (1) aows the operator to enter any number up to the number shown to the right of the box. Each window shows five events. The operator can aso use the UP/DOWN arrows above and beow the bue fied (2) showing the number of events in the og. See Figure Figure User Log Screen Seecting an event opens the Event Detai screen shown in Figure This screen detais the specifics of the event for the user to see. Figure User Log Detai Screen Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

164 UPS Operating Instructions System Status Screen and Contros Press the SYSTEM CONTROLS pushbutton on the main menu bar to dispay the System Status screen. Onine operation, transfer to bypass, UPM start up and shutdown, and LOAD OFF commands are controed through this screen. In addition, the screen dispays the current status of the UPS, indicates whether the UPS is in Maintenance Bypass or Bypass, and dispays the state of the UPM. Figure 7-25 shows the System Status screen. Figure System Status Screen Figure 7-26 shows the Modue Contros screen. This screen aows contro of the individua modues within the system. It aso gives their vaues and status. Figure Modue Contros Screen 7-18 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

165 UPS Operating Instructions Figure 7-27 shows the Modue Contro Detai screen. By seecting any of the modues shown on the previous screen (Figure 7-26), the user can observe fu detais of an individua modue. It aso aows the user to move through various modues and modes whie within this screen. Figure Modue Contro Detai Screen The Metering Method screen aows the operator to seect ine-to-ine or ine-to-neutra monitoring vaues. See Figure 7-28 or Figure Figure Onine Mode Metering Method Option Screen Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

166 UPS Operating Instructions Indicates an Event (System on Bypass) Figure Bypass Mode Metering Method Option Screen Settings Screen The screen shown in Figure 7-30 gives the operator access to basic system information such as seria number, instaed firmware version, etc. Touching the CLEAN SCREEN button disabes the screen for 30 seconds to aow the user to safey cean the screen without affecting operation. Figure Settings Screen 7-20 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

167 UPS Operating Instructions Configuration Options Screen The screen shown in Figure 7-31 aows the operator to affect changes to various system vaues. Figure Configuration Options Screen Energy Advantage Architecture (EAA) Screen This screen shown in Figure 7-32 aows the operator to activate the various energy saving and power efficiency modes of the system. The various Energy Advantage Architecture operations are described in the UPS Instaation and Operation manua for your system. Figure Energy Advantage Architecture (EAA) Screen Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

168 UPS Operating Instructions Figure Disabe ESS Screen This screen shown in Figure 7-33 asks the operator to verify disabing the ESS mode running at that time. Figure High Aert Timer Screen This screen shown in Figure 7-34 asks the operator if they want to start the High Aert mode timer Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

169 UPS Operating Instructions Statistics Basic Screen The screen shown in Figure 7-35 aows the operator to query the system for various operationa statistics such as shown in Figure Figure Statistics Basic Screen Figure Statistics Data Detai Screen Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev

170 UPS Operating Instructions ESS Comparison Screen The screen shown Figure 7-37 aows the operator to visuay obtain EAA mode efficiency vaues. Figure ESS Comparison Screen UPS Modue Map Screen The screen shown Figure 7-38 aows the operator to contro the individua UPMs. Figure UPS Modue Map Screen 7-24 Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev 04

171 UPS Operating Instructions System Overview Screen The screen shown Figure 7-39 dispays vaues for a UPS and UPM parameters. Figure System Overview Screen Eaton Power Xpert 9395P-600 (600 kva, 600 kw) UPS Instaation and Operation Manua P Rev