LionRock Power Limited Unit 76, 1/F., Hang Wai Industrial Centre, 6 Kin Tai Street, Tuen Mun, N.T., Hong Kong. Tel: Fax:

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1 LionRock Power Limited Unit 76, 1/F., Hang Wai Industria Centre, 6 Kin Tai Street, Tuen Mun, N.T., Hong Kong. Te: Fax: Emai: info@ionrockpower.com LRB50-EN-P4/ V5 Aways The Pride 60Hz

2 Aways The Pride LionRock Power Co. Ltd. LionRock Power manufactures diese generators and accessories. For more than a decade, the company behind LionRock Power has been distributing famous brand name generators and designing customized power soutions, especiay for the teecoms industry. Trusted Power, Tested Quaity The standard LionRock genset is equipped with a Perkins engine and Leroy Somer aternator to assure trusted power and tested quaity. For 75 years Perkins has ed the fied in the design and manufacture of high-performance diese engines. Leroy-Somer is righty famous as the eading manufacturer of aternators wordwide. Trusted, proven and reiabe. Customized Soutions As an independent manufacturer, LionRock Power can respond to the specia requirements of any customer in any sector. If a Lister-Petter engine is preferred, or a Kubota, Deutz or John Deere for exampe, LionRock can offer a choice of eading engines. Canopies are designed to meet any specification for sound attenuation. LionRock manufactures a compete range of fue tanks, ATS and other equipment. Skied eectrica engineers custom design speciaized power systems. Compete Range, Competitive Cost LionRock provides a compete range of diese powered generators from 5.0kVA to 3,250kVA. Smaer gensets are often used at teecom sites whie the argest modes operate as mini power stations for arge enterprises and institutions. Teecoms Speciaist LionRock Power serves a wide range of cients but has a specia focus on the teecoms sector, especiay in Africa. Experienced project managers have instaed thousands of power units for mobie phone networks spanning entire countries. LionRock has deveoped speciaized ce site soutions incuding the a-in-one genset (generator, fue tank and ATS in one unit), a one thousand hour maintenance-free genset and high-security fue tanks. LionRock offers a proprietary monitoring system that transmits rea-time data from any ce site in the network to a centra operator with a singe cick. Customized reporting formats deiver information to optimize performance and minimize operating costs. One-Stop Power Soution LionRock Power operates an extensive service network in Africa to provide a tota power service from design and manufacture through deivery, instaation and maintenance. With experienced technicians, LionRock is we positioned to offer network maintenance services. The competion of a successfu turnkey project is just the first phase. LionRock provides ong term warranty, maintenance and spare parts service too. The Lion Rock The Lion Rock stands high on a mountain above Hong Kong. This famous andmark guards over the gateway to China and is a symbo of power, pride and permanence. 1 2

3 Genset overview Contro System ENGINES The standard LionRock genset uses a Perkins engine but sometimes a different engine is recommended to meet the specia requirements of a cient. ALTERNATORS Leroy Somer aternators are fitted as standard. LionRock can aso offer Stamford aternators where preferred. ASSEMBLY The engine and aternator are cose couped by means of an SAE fange. A fu torsion anaysis has been carried out to guarantee no damaging vibration wi occur. Between the engine aternator feet and the base frame are anti-vibration pads to ensure compete vibration isoation of the rotating assembies. This enabes the machine to be paced on an uneven surface without any detrimenta effects. For durabiity and corrosion resistance, a iron and stee surfaces of canopy fabrications have been prepared for coating by grit bast ceaning. Then three ayers of specia painting provide exceent protection from corrosion. CONTROL SYSTEM AND PROTECTION Controers are avaiabe to suit any speciaized appication. Deep Sea, Deif, Comap or other brands of controer can be fitted as an aternative to LionRock controers. Contro systems can be specified such as key start controer, automatic start contro mode and PCRC three remote contro systems. WARRANTY LionRock Power provides one-source responsibiity for the generator set and accessories. Each LionRock generating set has passed a 1 hour running test at 0%, 25%, 50%, 75%, 100% and 110% of rated oad. A protective devices and contro functions are simuated and tested before dispatch. Engine and aternator are guaranteed as standard for a period of 12 months from the date of commissioning or 1,000 running hours (whichever is first). Expert support for operation and maintenance, backed by engine/aternator goba service networks. Prime ratings are appicabe when suppying continuous eectrica power (at variabe oad) in a situation where there is no mains suppy. There is no imit on the annua running hours. A prime rated mode can suppy up to 10% overoad power for 1 hour in every 12 hours. These ratings appy to a generator standing by as a backup source of continuous eectrica power (at variabe oad) if the mains suppy fais. No overoad is permitted on these ratings. The aternator is peak continuous rated (as defined in ISO ). STANDARD FEATURES AND CHARACTERISTICS, QUALITY STANDARDS A generators compy with internationa design and quaity standards, such as ISO8528 GB/T ), ISO3046, BS.EN60034, Bs5000, IEC34-1, Gb755, VDE0530, CSA22-2, AS1359, and meet the requirements of ISO 9001 and ISO CE certificate for diese engine and aternator. Diese engine and aternator OEM authorization certificate and their quaity assurance. Other standards and certifications can be considered on request. Research & Deveopment engineers at LionRock Power find innovative soutions to add vaue. LR2012 is an Automatic Start Contro Modue designed to automaticay start and stop the Generator with the cose/open signa for the Generator Circuit Breaker. The modue aso monitors and protects the engine, indicating operationa status, faut conditions and metering on the front pane LCD and LED s. 128 x 64 graphic LCD. True RMS measuring. Configuration of parameters by front pane push buttons or communication software. RS485,RS232,or USB port for remote communication. Configurabe fue output energise to stop or energise to run. 7 Configurabe inputs. 5 Configurabe outputs,1 used for GCR. 2 Anaogue inputs configurabe for different senders for oi pressure and engine temperature. 2 Aux. configurabe anaogue inputs. Push buttons for manua contro of GCR. Technica Parameter Engine and Aternator Metering: Generator phase votage L1-N L2-N L3-N Generator ine votage L1-L2 L2-L3 L3-L1 Generator current I1 I2 I3 Generator frequency Hz Engine speed RPM Generator phase apparent power kva A1 A2 A3 Generator phase active power kw P1 P2 P3 P Generator phase reactive power kvar Q1 Q2 Q3 Generator phase power factor PF PF1 PF2 Pf3 Generator tota active power kwh Generator tota reactive power kvarh Battery votage Vdc Engine running hours counter h o o Engine temperature C ( F) Oi pressure BAR (PSI) Aux. configurabe anaogue inputs #1 Aux. configurabe anaogue inputs #2 A Q Warning and Shutdown Aarms: Low oi pressure High engine temperature Over / under speed High / ow gen votage Start faiure Stop faiure Emergency stop Charge faiure High / ow battery votage Aux. shutdown aarm Aux. Warning Over current Optiona Function (on ordering): Speed contro for DC actuator motor o Operating Temperature - 40 to 70 C With GPRS-DTU or Ethernet- DTU for remote communication instead of Rs485, RS232, or USB port for remote communication J1939 CAN bus communication port. 3 4

4 Product Range Open type generator sets 6~2500kVA Soundproof Generator sets 6~700kVA Appications A-in-one Generator sets 6~30kVA Mobie Soundproof Generator sets 6~700kVA Container-type Mobie Soundproof Generator sets 500~2500kVA Truck-mounted Soundproof Generator sets 30~900kVA Automatic Transfer Switches (ATS)25~3200A Large stock of spare parts Instaation of generator room LionRock gensets are avaiabe up to 3,250kVA. 6.8 to 150 kva 160 to 275 kva 300 to 900 kva 900 to 3,250 kva Generay used by workshops, offices, teecommunications, site power, and the retai and financia sectors. Aso used in the renta market. Used by workshops, offices, teecommunications, schoos, the retai and financia sectors, and the renta market. Mainy used for factories, office buidings teecommunications, site power, hospitas, airports and the renta market. Utiised by arge factories, hospitas, the financia sector, and as mini power stations. 5 6

5 Mode kva kw Engine Mode Cyinders Mode kva kw L W H (mm) * * kva kw Engine Mode Cyinders kva kw L* W* H (mm) LRP D-11G 1320*552* LRC BTA3.9-G2 1700*710* LRP D-15G 1320*552* LRC BT5.9-G2 2100*800* LRP D-22G 1320*552* LRC BTA5.9-G2 2300*800* LRP A-33G 890 LRC BTAA5.9-G2 2300*800* LRP A-33TG1 931 LRC CTA8.3-G2 2500*900* LRP A-33TG2 937 LRC CTAA8.3-G2 2800*1000* LRP A-44TG LRC TAA8.9-G2 3000*1000* LRP C-44TAG LRC KTA19-G3 3480*1200* LRP TG1A 2500*1120* LRC KTA19-G4 3580*1200* LRP C-44TAG2 2089*1120* LRC KTAA19-G5 3800*1200* LRP TAG 2500*1120* LRC KTAA19-G6 3800*1200* LRP C-E66TAG4 2500*1320* LRC KTAA19-G7 3900*1200* LRP C-E87TAG4 2960*1003* LRC KT38-G 3900*1200* LRP A-E13TAG2 3500*1130* LRC KTA38-G2 4300*1800* LRP A-E15TAG1 3800*1130* LRC KTA38-G2A 4300*1800* LRP A-E18TAG1A 3900*1461* LRC KTA50-G3 16V 6600*2350* LRP TAG2A 4280*1912* LRP TAG3A 4280*1912* LRP TWG2A 4788*1895* LRP TAG1A 5095*1900* LRP TAG2A 5095*1900* LRP TAG3A 5215*2205* In ine with our poicy of continuous product deveopment, we reserve the right to change specification without notice. 7 8

6 Oi Cooed Series Mode kva kw Engine Mode Cyinders kva kw L* W* H (mm) Mode kva kw Engine Mode Cyinders kva kw L* W* H (mm) LRK D905-E2BG-CHN *720* LRD12.5M F2M2011 2L 414 LRK D1105-E2BG-CHN *720* LRD20M F3M LRK V1505-E2BG-CHN *780* LRD29M F4M *850* LRK D1703-E2BG-CHN *780* LRD39M BF4M *850* LRK V2203-E2BG-CHN *780* LRD60M BF4M2011C 1850*850* LRK V2003-T-E2BG-CHN *780* LRD12L F2L2011 2L 1550*850* LRD20L F *850* LRD28.5L F *850* LRD38L BF *850* Air Cooed Series Mode Engine Mode Cyinders kva kw kva kw L W H (mm) * * Mode kva kw Engine Mode Cyinders kva kw L* W* H (mm) LRL LPW2 2L 1550*720* LRL6G TR1 1L 1200*720* LRL LPW3 1550*720* LRL12G TR2 2L 1200*720* LRL LPW4 1550*850* LRL18G TR3 1200*720* LRL LPWT4 1550*850* LRD27G F LRL SW *850* LRD37G F LRL SW *1120* LRD45G F LRL SW *1120* LRD55G F *850* LRL SW *1120* LRD70G F *850* In ine with our poicy of continuous product deveopment, we reserve the right to change specification without notice. 9 10

7 Power Soutions Automatic Transfer Switches LionRock Power designs and manufactures automatic transfer switches for both indoor and outdoor use. These ATS are empoyed in some power systems to switch from a primary power source to a secondary source. For exampe, an ATS wi detect a faiure in the mains suppy and start up a standby generator unti the mains suppy is restored. LionRock ATS can be integrated in the genset contro pane. Avaiabe from 25A to 3150A Safe: Eectrica and mechanica interocking design prevents mafunction in connection of power sources Fexibe: Equipped with Siemens PLC to provide mutipe functions Reiabe Moduar design, easy to maintain Muti-anguage dispay pane Extreme ow/high AC votage input, suitabe for criticay unstabe utiity appication LionRock aso manufactures Synchronizing Panes that aow two or more gensets to work together. High Security Fue Tanks For teecom ce sites, especiay in remote ocations, the theft of diese fue is a probem for the operators and service providers. It causes not ony a direct economic oss to the operators, but aso adds to the responsibiity of the site services provider and resuts in fase compaints of high fue consumption to the diese generator set manufacturers. With many years of experience in the teecom market, LionRock has designed an anti-theft fue tank to sove this probem. Secure anti-theft design to prevent pifering of diese fue Simpified fue pipe and connector design, with a necessary connectors ocked and protected Integrated design to save space Removabe maintenance adder to save on transportation space and cost Digita fue eve dispay as an optiona accessory for remote monitoring DC Generator Sets Appications Teecommunications Uninterruptibe Power Suppy Soar/Wind Hybrid Power Rapid Eectric Vehice Charging Features Avaiabe in a votages from 12 to 110 Vdc Currenty avaiabe from 4.5kW to 26kW Microprocessor Controed Variabe Speed Design Rare Earth, Permanent Magnet Generator Direct Connection to Battery Bus (No Transfer Switch) Temperature compensated battery charging Automatic three step charging circuit consisting of buk rate, overcharge (equaize) rate, and foat rate Aternator exceeds 92% efficiency Advantages of DC genset over AC genset Low Fue Consumption: NdFeB Magnets Aternator for high efficiency. Under ow oad, the votage reguator can vary the engine speed resuting in fue savings of up to 30%. Expansion capacity: DC generators can be connected in parae for oad sharing (whereas AC generators cannot) which aows for capacity expansion. Compatibiity: Some AC generators and switch mode power suppies are not compatibe. Because of the current pusing oad of switch mode power suppies, some AC genset votage reguators may not be abe to reguate the votage. DC gensets wi have no such probem. Low EMI emissions: Aternator has no bearings, coupings, brushes, sip rings, or rotating fieds. There are no aternator parts to wear. Low Noise Leve: Improving aternator efficiency reduces the demand on the engine and hence the engine noise. Noise is further reduced by eiminating the brushes, sip rings and the aternator fan. Inteigent management of battery charging: Automatic threestep charging circuit consists of buk rate, overcharge, and foat. Battery ife is extended. Automatic Temperature Compensation: The genset output can be temperature compensated for superior battery charging. A temperature sensor is paced on the battery and the reguator responds by adjusting the output votage. Comprehensive system protection: The system is protected from over votage, battery reverse connection, short circuit and ow engine oi. Avoiding fauts eads to stabe performance

8 A-In-One Customized soutions 1,000 Hours Maintenance-Free Soution Auto Lube Oi Refi Controer Extended Oi Sump Features and Benefits Integrated LionRock genset, soundproof canopy, ATS, ACDB, enarged fue tank and fue eve sensor Genset contro pane integrated with ATS and ACDB 500~2000L diese fue tank (custom-made designs avaiabe), buit-in fue eve sensor Dummy oad contro Auto fue refiing system (foat vave type) 1,000 Hours Maintenance-Free Soution Economica Smaer foundation, no ditch for cabe and fue pipe, saves up to 50%. Footprint reduced by up to 40%. Less cabe, fue pipe and other instaation materias saves up to 70%. Instaation costs reduced by up to 50%. Shipping and oca trucking costs reduced by up to 30%. Secure Where generators are running continuousy the greatest operating cost is for routine maintenance. Generay, gensets require routine maintenance services every 250 running hours incuding the repacement of fiters and ubrication oi. Operating expenses are not ony for repacement parts but aso for abour costs and transportation, which can be very significant for remote sites. To minimize these operating costs and improve the running stabiity of gensets, LionRock has designed a customized soution that aows a genset to run for 1,000 hours without maintenance. The system incudes: Extended oi sump to increase the ubricating oi capacity Automatic ubricating oi refi system with precision contro and consistent quaity Additiona sef-ceaning air fiter Enarged air, fue, oi and cooing water fiters Additiona expanded tank to increase water capacity Maintenance-free starting batteries Fue pipe joints are hidden internay, fue pipe is not required for 1+0 genset and drainage outet is seaed for 1+1 genset. No security fence is needed. Genset weight exceeds 1000kg, making it harder to stea than a conventiona 600kg genset. It s easier to connect or insta anti-theft monitoring system. A-In-One Moduar Genset Low Noise - 63 db(a)@1m Other Advantages Space Saving one integrated unit at a site reduces instaation space. Cost Saving minima wiring and piping connections. Tidy Appearance we seaed and waterproof. Low Noise Easy Operation integrated contro design reduces breakdowns and simpifies procedures. High Security Fue Tank no exposure of base fue tank and socket. Low Maintenance Cost runs continuousy for 150~300 hours. Easy maintenance - fuy opening doors, easy for service. Neat and peasing appearance - Uniform appearance, tidy and convenient, accepted design. Low Maintenance Cost - Maintenance is more convenient because space in canopy is greater. - Possibiities of fue eakage reduced. Tank height is 650mm, convenienty paced for fue pumping. Dividers added inside the tank: reinforces and vibration is reduced. Hanging hoes designed on each side of the tank for convenience in transportation. Fue gauge with four-position aarm dry contacts. ATS is integrated, 1+0 or 1+1 is optiona. Buit-in ACDB is optiona. LionRock s moduar a-in-one diese genset design incudes battery cabinet, buk fue tank and noise reduction canopy. The modue provides unique benefits to our customers and meets sophisticated requirements for ce sites. The moduar design can be customized to meet specific requirements but has shorter deivery time compared to taior made gensets. The a-in-one unit decreases the need for piping and wiring at the instaation site and provides stabiity and ease-of-use. Fue Tank Modue Sound Attenuation Modue Battery Bank Modue Benefits: Cost saving The pre-tested moduar soution enabes easier and faster depoyment and ensures a ow tota cost of ownership due to reduced construction and service demands. Space saving A-In-One Moduar design aows horizonta or vertica pug-in whie integrated design minimizes the overa equipment instaation area. Disaster recovery The ready-to-go nature of pre-tested moduar units makes them especiay suitabe for disaster recovery foowing an incident, or for temporary or permanent hot-spot reief. Ease of expansion, upgrade and scaabiity Individua units can be added to provide more capacity, and can be easiy repaced with higher performance units when upgrade is needed. Speed of depoyment The factory pre-tested, totay integrated soution is much faster to bring into operation on site. Furthermore, it is much easier to depoy in remote ocations where site work might be chaenging. Standard Genset 13 14

9 Tota Power Soutions A major teecom equipment suppier wins a turnkey project to ro out a mobie phone network in an African country. The teecom operator has severa specia requirements for the power equipment so the equipment suppier ooks to LionRock Power for customized gensets. Many of the ce sites are in remote ocations. It is important that the frequency of site visits is imited to reduce maintenance costs. Fue tanks must be secure against fue theft. The power suppy must be competey reiabe, 24 hours a day, every day. The genset suppier must be capabe of meeting an ambitious production and instaation schedue. The gensets must be exceent vaue in terms of durabiity and cost with extended warranty options. After an extensive tendering process, the equipment suppier seects LionRock Power as the company most abe to meet the needs of the cient. An efficient and ow-cost manufacturing faciity enabes LionRock to coupe Perkins engines and Leroy Somer aternators at a very competitive price. To imit the frequency of site visits, LionRock offers a 1,000 hours maintenance-free genset equipped with extra tanks for oi and water and upgraded fiters for fue, oi and air. 2,000 iter high security fue tanks reduce the frequency of refueing and protect against fue theft. Accessories & Spare Parts Athough LionRock has no estabished presence in this particuar country, the company quicky depoys experienced project managers to supervise oca engineers to provide instaation and warranty services. Indeed, the outstanding performance of LionRock subsequenty eads the operator to award the company with a contract for ong term maintenance services. Engine Aternator Fue Tank Dummy Load & Load Bank Separator & Fiter Spare Parts 15 16

LionRock Power Limited Unit 76, 1/F., Hang Wai Industrial Centre, 6 Kin Tai Street, Tuen Mun, N.T., Hong Kong. Tel: Fax:

LionRock Power Limited Unit 76, 1/F., Hang Wai Industrial Centre, 6 Kin Tai Street, Tuen Mun, N.T., Hong Kong. Tel: Fax: LionRock Power Limited Unit 76, 1/F., Hang Wai Industrial Centre, 6 Kin Tai Street, Tuen Mun, N.T., Hong Kong. Tel: +852-35787530 Fax: +852-318285 www.lionrockpower.com Email: info@lionrockpower.com LRB50-EN-P4/

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