ASSEMBLY AND INSTALLATION

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Ashlyn Palmer
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1 ASSEMBY AND INSTAATION STRAIGT AND EVE GUARDRAIING (using Tpes 10, 15, 20, 21, 25 & 26) Where: = distance between centres of uprights I = ength of horizonta tube = distance from ground to centre ine of top rai h = ength of upright tube Tpe 25 Tpe 25 GUARDRAIING UP SOPES 0-45 USING MACINED FITTINGS Where the upright remains vertica, i.e. ramps and stairwas, (using Tpes 27, 28, 29) (i) dimension to be subtracted from the upright centres dimension measured on the sope to give rai ength. (I = - 2) (ii) dimension to be added to the centre dimension to give the ength of the upright. (h = + Y + ground fiing) NB: between anges of 30 and 45 Tpe 29 fitting ma be used to terminate the handrai, but for anges of ess than 30 use a Tpe 10 with the rai bent to fit. h Pug Tpe 26 ground fiing Tpe 26 Tpe 27 Tpe 29 (30-45º) or Tpe 10+bend (0-29º) h Tpe 28 Tpe 15 Tpe 29 (30-45º) or Tpe 10+bend (0-29º) ground fiing Tpe 10 ground fiing Tabe 1 gives detais of dimension in the formua I = - 2 for cacuating rai engths and uprights h = - ± (ground fiing). Tabe 1 Kee Kamp Fitting (mm) NB: When reducing fittings are being used care must be taken to use the correct dimension. Eampe, Tpe (vertica tube size 8, horizonta tube size 7). To find the correct ength of the horizonta tube, the ength is that for the size 8 vertica tube. When using Tpes 35 and 40 the above dimension shoud be used. Athough guardraiing is norma constructed in size 6, 7 and 8 tubing, Tabe 1 shows the cutting ength for a Kee Kamp tube sizes, and can therefore be appied to man other rectanguar structures. Tabe 2 gives detais of dimensions required for cacuating the rai engths, where anges are between 0 and 45. Tabe 2: Rais Ange of Fittings Fittings Fittings Sope (mm) (mm) (mm) 0 to to to Tabe 3 gives detais of dimensions required for cacuating the upright engths, where anges are between 0 and 45. Tabe 3: Uprights Ange of Fittings Fittings Fittings Sope (mm) (mm) (mm) 0 to to to No part of this pubication ma be reproduced in an form without prior written permission from Kee Kamp imited

2 GUARDRAIING UP SOPES 0-11 Where the upright remains vertica, i.e. ramps and stairwas, (using Tpes 86, 87, 88 and 89 - size 8 on) (i) dimension to be subtracted from the upright centres dimension measured on the sope to give rai ength. (I = - 2) (ii) dimension to be subtracted from the centre dimension to give the ength of the upright. ( = h + Y + ground fiing) GUARDRAIING UP SOPES USING ADJUSTABE FITTINGS Where upright remains vertica i.e. stairwas (using Tpes 29,30,55 and 56 - size 8 on) (i) dimension, or z to be subtracted from uprights centre. Dimension (), to give the rai ength. (ii) dimension u, v and w for determining the upright ength. 2 Tpe 87 Tpe 88 Tpe 89 u 1 Tpe 55 or Tpe 29+pug Tpe 29 v Tpe 56 or Tpe 29+pug Tpe 29 w Tpe 30 z Tpe 86 Tpe 29 ground fiing ground fiing Tabe 4 gives detais of dimensions required for cacuating the rai engths, where anges are between 0 and 11. Tabe 4: Rais 8 Ange of Fittings Sope (mm) 0 to to to Tabe 6 gives detais of dimensions required for cacuating the rai engths, where anges are between 30 and 45. Tabe 6: Rais using Tpe 29 & 30 fittings Ange of Sope Fitting Fitting Fitting (mm) (mm) z (mm) (mm) (mm) z (mm) (mm) (mm) z (mm) Tabe 5 gives detais of dimensions required for cacuating the upright engths, where anges are between 0 and 11. Tabe 5: Uprights 8 Ange of Fittings Sope (mm) 0 to to to Tabe 7 gives detais of dimensions required for cacuating the upright engths, where anges are between 30 and 45. Tabe 7: Uprights using Tpe 29 & 30 fittings Ange of Sope Fitting Fitting Fitting u (mm) v (mm) w (mm) u (mm) v (mm) w (mm) u (mm) v (mm) w (mm) Tabe 8: uprights and rais using Tpe 55 & 56 - size 8 on u (mm) 1 (mm) w (mm) 2 (mm) 20 to to to to to to to No part of this pubication ma be reproduced in an form without prior written permission from Kee Kamp imited 33

3 SEVING (using Tpe 46) Sheving with carring rais positioned on the outside of the upright. PAET RACKING (using Tpe 46) Paet racking with the carring rais on the inside of the upright. Tabe 9 gives the dimension to be subtracted from overa shef width to give the ength of the cross rai in the formua I = -. Tabe 9 Kee Kamp Fitting (mm) CONSTRUCTION OF BRACES AND STRUTS (using Tpes C50, C51 and C52) For economica use of tubing, Tpes F50-5 to F50-9 can a be combined with: M50-5 to M50-9 M51-5 to M51-9 M52-5 to M52-8 to construct combination fittings, for eampe: C50-75, C50-85, C and C Tabe 11 gives dimension which must be subtracted from the overa width of the carring rais, to give the ength of the cross rai in the formua I = - Tabe 11 Kee Kamp Fitting (mm) Paet racking is not recommended in ess than size 7 tubing. The ength of the ongitudina member can be cacuated from mutipes of the ength of the ba between the centres of uprights, pus dimension z in Tabe 12. This appies to constructions using fitting Tpe 45. Tabe 10 Kee Kamp Fitting Tabe 10 gives detais of dimension to be subtracted to give the tube ength required for use with the fitting F50. (mm) NB: Dimension must be estabished b direct measurement, since it is dependant on the proposed ange of the strut. Tabe 12 Kee Kamp Fitting z (mm) ongitudina tubes are joined using fittings Tpe 14 or 18, which must be positioned to occur at the edge of the Tpe 46 fitting, and must not a occur in the same ba at aternate eves. Spigots can be either tubes or rods, riveted into position, or the Kee Kamp Tpe 18 fitting. When using the atter, a gap of 20mm must be aowed for the set screw fiing. 34 No part of this pubication ma be reproduced in an form without prior written permission from Kee Kamp imited

4 BASE & WA FIXINGS Tpe 59 Tpe 60 Tpe 61 PEDESTRIAN GUARDRAIING (using Tpes 90, 91, 92, 93 and 95) This construction is used when individua rais are required to be removabe and when the site is not straight and eve. Sopes of up to 7 or radii greater than si metres can be accommodated without bending the tubing. When bending the tube around a corner, a Tpe 95 PGR spigot must be incuded to prevent sagging. oes of 15mm diameter must be dried through both was of the upright, one at 25mm from the top of the upright tube and the other on the centre ine of an horizonta rais. Tpe 62 Tpe 63 (size 6 on) Tpe 64 and Tpe 65 (size 6 on) Tpe 90 Tpe 90 Brass drive screw h z Tpe 66 Tpe 67 (size 8 on) 3-11 Tpe 68 Tpe 91 ground fiing Tpe 91 Tabe 13 gives detais of the ground fiing dimension, to be subtracted from the height to give the ength of the upright h. Tabe 13 Fange (mm) Tpe mm Tpe 95 PGR spigot Tabe 14 gives detais of the ground fiing dimension, for Tpe 63-6 on, to be subtracted to give the ength of the upright for each ange condition. Tabe 14 Ange (mm) Tabe 15 gives the dimension to be subtracted from the ength of the upright for fittings, Tpes 64, 65, 67 and 68. Tabe 15 Kee Kamp Fitting (mm) Tabe 16 gives the ground fiing dimension, to be added to the upright member to aow for the setting into the socket Tpe 66. Tabe 16 Kee Kamp Fitting (mm) Tabe 17 gives detais of: (i) Dimension in the formua I = - 2 for cacuating the rai engths where: = distance between the centres of the uprights I = ength of the horizonta tube. (ii) Dimension in the formua h = + + (ground fiing) for cacuating the upright ength where: = distance from ground to the centre ine of the top rai h = ength of upright tube. Tabe 17 Kee Kamp Fitting (mm) (mm) A brass drive screw (No 6 10mm) is ocated at dimension z, in Tabe 18, on one end on for each horizonta tube. This positions the horizonta tube within the Kee Kamp Fitting to give ocation reative to the set screws. Tabe 18 Kee Kamp Fitting z (mm) 8 37 No part of this pubication ma be reproduced in an form without prior written permission from Kee Kamp imited 35

5 WIRE MES INFI Infiing is norma constructed from 50mm 50mm 3.2mm, 25mm 25mm 3.2mm or 50mm 25mm 3.2mm wire mesh weded to a 8mm rod frame, and is fied into position using standard Kee Kamp Fittings Tpes 81 and 82. NB: Tpes 81 and 82 require cut outs on mesh ess than 32mm square. D d Tabe 19 gives the dimensions to be subtracted from the centre dimensions and D of the structure to give the formuae I = - and d = D -. Tabe 19 Kee Kamp Fitting (mm) Warning, the spacing of pane cip Tpes 81 and 82 shoud not eceed 450mm centres. The safet attachment incorporated in the pane cip Tpes 81 and 82 cannot be used with mesh ess than 32mm. TUBE BENDING R Tabe 20 gives detais of standard radius R of the tube bent b Kee Kamp td. Tabe 20 Kee Kamp Fitting R (mm) or If the above standard radii are not suitabe, tube sizes 5 to 9 can be roed to an radius above a minimum of 500mm.

6 RACKING OAD TABES Tabe 21: Beam oad tabe (kg) Fitting size Span Tube size Span (M) 26.9mm 33.7mm 42.4mm 48.3mm 60.3mm (M) Safet Factor Tabe 22: Upright oad tabe (kg) Fitting size ength Tube size ength (M) 26.9mm 33.7mm 42.4mm 48.3mm 60.3mm (M) Safet Factor oads specified are in kg Span B - un-fied oad (kg) Tabe 22 gives an indication on of the safe oad, in kg., that ma be carried between the above restraints b singe tubes to BS EN (ISO 65) when used as uprights. The tabe gives an indication on of the safe oad, uniform distributed, in kg., that ma be carried per shef consisting of front and back tubes when used as continuous beams. For uneven oad distributions or singe spans, the required tube size must be determined b standard bending moment cacuations assuming a Kee Kamp joint to give a simp supported beam. At oads greater than 900 kg consideration must be given to set screw sip. 38 No part of this pubication ma be reproduced in an form without prior written permission from Kee Kamp imited

7 Tabe 23: Upright oad tabe (kg) Fitting size ength Tube size ength (M) 26.9mm 33.7mm 42.4mm 48.3mm 60.3mm (M) Safte Factor TEST REPORT: Vibration of Kee Kamp Assembies Ehaustive tests on sampes of standard size 7 Kee Kamp fittings were performed b an independent research aborator. The purpose of the test was to evauate the use of either standard set screws or sef-ocking set screws. Test Arrangement A Tee section test assemb was made using three 300mm engths of gavanized size 7 standard pipe hed together b a socket Tee fitting (code 25-7). The vertica eg of the test assemb was supported in a standard raiing fange (code 62-7). The competed assemb was then rigid attached to the vibration tabe. The test assemb was initia assembed using standard set screws and tested in this configuration. The standard set screws were then repaced with the ocking screws and the tests repeated. Test Procedure The test was conducted on a ing 667 kg Eectromagnetic vibration tabe. The tabe was programmed to perform a resonance search between 25 and 350 z. and resonant frequencies were recorded and shown in Tabe 24. During the resonance search ampification factors, Q, were measured at each resonant frequenc, the point of reference being the end of one horizonta pipe. The tabe was then hed at one of the resonant frequencies, set in motion with a controed acceeration eve of 4g, and ran for a period of si hours. This was repeated for three more resonant frequencies in descending order of Q factor. Tabe 24: Test resuts Resonance Frequencies Q Factor Running Time Ni Ni hours hours hours hours During the twent-four hours of vibration at the four resonant frequencies above no signs of oosening with either tpe of attachment screw occurred. A - Fied TEESCOPIC REATIONSIP Teescopic reationship between tubes to BS EN (ISO 65) A - Fied Tabe 23 gives an indication on of the safe oad, in kg., that ma be carried between the above restraints b singe tubes to BS EN (ISO 65) when used as uprights. 9 heav 9 medium 8 7 heav 7 medium 6 heav 6 medium 5 heav 5 medium wi accept 8 heav or medium - wi accept 8 heav or medium - no teescopic reationship Requires specia spigotting materia - wi on accept size 6 ight - wi accept 6 ight, medium and heav - no teescopic reationship Requires specia spigotting materia - wi on accept size 5 ight - no teescopic reationship Requires specia spigotting materia - no teescopic reationship Requires specia spigotting materia - no teescopic reationship Requires specia spigotting materia - no teescopic reationship Requires specia spigotting materia - no teescopic reationship Requires specia spigotting materia No part of this pubication ma be reproduced in an form without prior written permission from Kee Kamp imited 39

Precision Ground Plates and Flat Bars. Lifting and Clamping Devices. Ground Precision Components. Elastomer-Bars, -Sheets, -Sections

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