ABB Measurement & Analytics. Valve positioners For marine applications
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1 ABB Measurement & Anaytics Vave positioners For marine appications
2 2 VALVe positioners For marine appications Vave positioners For the marine industry ABB s industry proven EDP300 and TZIDC positioners are DNV GL certified and suitabe for any contro vave appications in the marine industry. Introduction Changing reguations in the marine industry have driven the need for baast water treatment and measurement. Baast water is used to stabiize vesses when not fuy oaded. Water that is taken in at one port and reeased at another port causes the introduction of non-indigenous organisms into fragie ecosystems. Oceangoing vesses incuding container ships, tankers, rigs and cruise ships are major contributors to this type of poution. The reease of baast water is now highy reguated and vesses need to insta a baast water treatment system. ABB offers a wide portfoio of measurement products for key marine soutions from fue and combustion management as we as emission monitoring to baast water treatment. This brochure deas with the use of positioners on civi vesses and contains descriptions of ABB positioners that are suitabe for vave automation in this environment. The main features of these devices are expained and the comprehensive services ABB offers for these products are presented. Further documents are avaiabe for the positioners as described, incuding technica data sheets with device design and performance information. Our saes staff wi be happy to support you, even on your premises. For more information pease visit: abb.com/measurement
3 VALVe positioners For marine appications 3 Marine appications Our soutions ABB s positioner products have deivered reiabiity, accuracy and easy maintenance to customers word wide. Baast water treatment Contro vave automation using an ABB positioners. The comprehensive portfoio of digita positioners provide soutions for any singe or doube acting, inear or rotary vave actuator with fai safe or fai in pace option on oss of the input signa. The positioners incorporate a robust design with high immunity to vibration caused by pumps and other impacts. Thanks to the unique design of the positioner s pneumatic system its instrument air consumption during steady state is ess than 0.03 kg/h (0.015 scfm) providing arge energy savings and cost of ownership. Exampe of oi tanker Oi tankers are an exceent exampe of the wide range of appications for ABB s contro vave positioners. Typica appications Lube oi treatment Fue treatment Ship cooing system Energy recovery Drainage system Fire extinguishing system Baast water distribution Drinking water treatment Hot water preparation Waste water treatment
4 4 VALVe positioners For marine appications EGR (Exhaust Gas Recircuation) 01 EGR shema 02 EDP300 with remote sensor EGR fufis new NO X emission Tier III imits. Continuous oxygen monitoring on EGR with AZ10 Marine. Robust O 2 measurement to achieve compiance with IMO poution rues Cose couped soution with HArt communication and diagnostic EGR string Shut-down vave Pre-scubber EGR cooer Exhaust receiver Basic T/C Cyinder bypass EGB Main string Cooer Actuators and positioners Vaves, dampers and butterfies are essentia devices in the pant. With expertise and experience buit up over 100 years and countess appications wordwide, ABB provides a wide range of products to position and actuate any fina contro eement, deivering best performance for every process in the marine industry. Marine approved Best in cass shock- and continuous vibration immunity at 10 g Easy to operate through singe button startup and autotune Adaptive tube function for reatime sefoptimization Lowest air consumption in the market Easy to maintain through position deviation indication Scrubber WMC WMC EGR bower Change-over vave Scavenge air receiver 01 02
5 VALVe positioners For marine appications 5 Digita positioners Features TZIDC EDP300 Exposion protection Without Intrinsicay Safe Input / Communication 4 to 20 ma LCI 4 to 20 ma HART PROFIBus PA Pneumatic output Singe acting Doube acting Safe position Fai-safe Fai-freeze Emergency Shutdown esd Diagnostics Basic diagnostics Advanced diagnostics Vave signature Partia stroke Housing Auminum Stainess stee Suppy pressure Up to 6 bar (90 psi) Up to 10 bar (145 psi) Air capacity Up to 10 Nm 3 /h (6 scfm) Up to 40 Nm 3 /h (23 scfm) Position sensor Potentiometer Contactess sensor Remote version With HArt communication
6 6 Vave positioners For marine APPLICATIONS Vave positioners Appication soutions 01 EDP300 digita positioner 02 TZIDC digita positioner 03 EDP300 with remote sensor 04 EDP300 digita positioner with stainess stee housing Standard and advanced appications Whatever the appication ABB can provide the soution. The TZIDC positioner famiy is idea for a wide range of standard appications with basic vave diagnostics, whie the edp300 positioner is idea for advanced appications providing comprehensive vave diagnostic and vave heath reports Remote mount positioners For difficut to reach vave appications the EDP300 with remote position sensor provides the idea soution. The sensor is mounted on the contro vave whie the eectronics with the user access interface is ocated in an easy to reach ocation, the typica distance between the positioner and the remote sensor is 10 meters (32 ft.). 03 For harsh and corrosive environments The EDP300 positioner is avaiabe in a robust stainess stee housing suitabe for harsh and corrosive appications. Thanks to its HART communication capabiity remote access is possibe via the user friendy FDI PC based Fied Information Manager for programming and vave heath monitoring. 04
7 VALVe positioners For marine appications 7 Benefits covered by ABB positioner For us is reationship a partnership The aim of a ship-owner is to make the vesse as economica as possibe whie ensuring maximum safety. The initia investment costs of the contro equipment on the ship pay an important roe to ensure reiabiity and high performance under any condition, the equipment shoud be easy to operate and maintain. When ooking at the tota ifetime, further factors are economicay reevant. In particuar, the operating and maintenance costs that is essentia for the competitiveness of a ship and crucia to the success of the feet. The ABB digita positioners meets the requirements providing robust design, user friendy functionaity and ow cost of ownership with its unique ow air consumption design. Competence aways cose to you As soon as a task becomes a itte more compex, and positioners are components of systems of varying compexity, nothing repaces direct consutation with one of our saes staff. This ensures that the correct positioner is seected. ABB has a goba distribution network with subsidiaries and agencies across the word. ABB saes staff are kept up to date on the atest deveopments in reguar saes training courses. Your advantage Competent advice is avaiabe a over the word on the ABB products and device seection assistance within your reach. Comprehensive service What appies to advice appies equay to service. Our saes network is aso a service network. We eave you with our devices. Our service technicians know the ABB devices inside out and hardy any technica facts in the operationa environment of the devices are unknown to them. And if such a case does arise, then the ABB service network contains the coected Best Practice -treasure at your disposa. The ABB service offers our customers wordwide comprehensive services for positioners. Our wide range of services accompanies you from instaation and commissioning to training, maintenance and repair through to wordwide spare parts dispatch. We guarantee the avaiabiity of spare parts for at east ten years after the discontinuation of a product. In the right pace at the right time Downtime is costy. Here, service cas have to be carried out exacty pan. When a ship moors in port, the ABB service technician is at your service. Aready ready, equipped with the necessary permits, the right spare parts and the necessary toos.
8 ABB Limited Measurement & Anaytics Howard Road, St. Neots Cambridgeshire, PE19 8EU, UK Te: Fax: Emai: ABB Inc. Measurement & Anaytics 125 E. County Line Road Warminster, PA 18974, USA Te: Fax: Emai: ABB Automation Products GmbH Measurement & Anaytics Schierstr Minden, Germany Te: Fax: abb.com/measurement Copyright 2018 ABB. A rights reserved. Specifications subject to change without notice. PB/POSITIONER/MARINE-EN REV. A
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