S.B. 469 for information on GM applications). Both styles are shown in Figure 1. Figure 1

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1 NO: SERVICE BULLETIN DATE: January X,1993 Supersedes: S.B. 426R dated 11/7/89 SUBJECT: ZERO-CLEARAN CE GOVERNOR WEIGHT RETAINER ASSEMBLIES In June 1988, Stanadyne introduced a zero-cearance Eastomer Insert Drive (E.I.D.) weight retainer assemby (Ref. Service Letter 253). This E.I.D. weight retainer, which utiized copper pating on the hub, eiminated reative movement between the rotor and weight retainer, improving ide quaity. As a resut of continuing efforts to improve our products, Stanadyne reeased a ba retained zero-cearance E.I.D. retainer which consists of a notched E.I.D. weight retainer, a head and rotor assemby with a ba-notched rotor, and a stee ba. The ba retained E.I.D. retainer, which repaces the copper pated version, was first introduced on 1990 MY 7.3L pumps with seria numbers higher than (seria number break for mode 4825 is ), and is now utiized on most automotive pump appications (Ref. S.B. 469 for information on GM appications). Both styes are shown in Figure 1. Ba- 8Notche (bess Fi Figure 1 NOTE: The ba-notched E.I.D. assemby can ony be used with a ba-notched rotor. The copper pated type continues to be avaiabe for zero-cearance appications without the notched rotor (Navistar appications ony). Pease note that some Navistar pumps equipped with notched rotors were buit at the factory with copper pated E.I.D. weight retainers. For this reason, pumps received for service with a copper pated E.I.D. weight retainer shoud be serviced with a copper pated type ony, regardess of the rotor type. It shoud aso be noted that some GMpump modes were buit and tested without a stee ba and shoud be serviced as such, without a stee ba. Refer to the foowing chart for service repacements. Diese Systems Division, Stanadyne Automotive Corp. 92 Deerfied Road, Windsor, CT 06095, USA Te: (860) ; Teex: 99218; Teecopy (860)

2 -2- S.B. 426R2 E.I.D. Weight Retainer Assemby Appications Specified Appication Repacement Retainer P/N Requirement P/N Zero-Cearance Ba-notched Zero-Cearance Copper Pated Standard Ba-notched (Kit 27984) (Instaed w/o ba) When a pump is received for service from a zero-cearance E.I.D. weight retainer appication with either of the zero-cearance designs, DO NOT REMOVE THE WEIGHT RETAINER ASSEMBLY FROM THE ROTOR uness the weight retainer assemby or the head and rotor assemby is unserviceabe and requires repacement. Repeated remova and instaation of zero-cearance weight retainers wi reduce the tightness of the interference fit. NOTE: EID Weight retainer assembies contain rubber parts. Do not immerse them, in strong chemica ceaning sovents or deterioration of rubber components coud resut. Remova (Both Copper Pated and Ba-Notched Types) 1. With the hydrauic head and rotor assemby removed from the housing and disassembed, remove the governor weight retainer snap ring from the rotor. 2. Pace support too on rotor and put rotor back in hydrauic head as shown in Figure 2. Drive Shaft Stub Too Figure 2.

3 -3- S.B. 426R2 3. Pace head, rotor and weight retainer assemby on an arbor press, supporting head on a fat surface. 4. Pace a scrap DB or DB2 stye drive shaft (or drive shaft stub) into rotor sot and press rotor and weight retainer apart. NOTE: If a copper pated E.I.D. weight retainer on the rotor. is removed for any reason, it can be reused as ong as it is sti a press /it CAUTION: Remova of the ba-notched weight retainer may resut in surface chipping on the rotor. This chipping may be ignored because it is cosmetic ony, not functiona. However, eye protection shoud be worn during the remova procedure. &if Ba Seection for BaII Retained Weight Retainers NEW When Stanadyne originay introduced the ba retained zero cearance weight retainer ony one size ba (P/N 11430) was utiized. Recenty, two additiona size bas were reeased to production to ensure that the proper tit between the rotor and weight retainer is obtained. The ba part numbers, sizes, and coor codes are isted in the foowing chart: Part Number Ba Diameter Coor Code None Back Red A.116 gage pin, which can be purchased ocay, is needed to determine which size ba to use when servicing pumps which require head & rotor assemby or the E.I.D. weight retainer assemby repacement. The method for seecting the proper size ba is as foows: Pace weight retainer assemby onto rotor with ba notches aigned. Attempt to insert a.116 gage pin into the notch. If the gage pin does not fit, use a (Red) stee ba. If.116 gage pin fits in the notch, use a (Back) stee ba. If the ba does not provide a tight fit between the rotor and -weight retainer assemby,,use a stee ba. Instaation of Ba-Notched E.I.D. Weight Retainer, P/N An,a+rbor:press or dri press can be used to seat the ba in this zero-cearance weight retainer design. The foowing instructions are based on the use of a dri press. If a dri press is used, do not turn the power on. A too is necessary to press the ba into the notches on the weight retainer and rotor. This too may be fabricated ocay from a V 4 gauge pin by grinding a 4i ong fat on one side as shown in Figure 3.

4 -4- S.B. 426R2 Sef-Made Too Fatted Surface Toward Rotor /4 Diameter / Figure 3 Bai-Notched E.I.D. Figure Pace the head and rotor assemby on a dri press tabe. Remove the ba from the notch in the weight retainer, if appicabe, then pace the weight retainer onto the rotor with notched edges aigned. Pace the ba into the notched area. Tighten the sef-made too into the chuck, fatted end down. Position the too so that the fatted edge faces the rotor as shown in Figure 4. Press ba into notch unti too bottoms against the weight retainer hub. Ensure that the rotor is fuy seated into the weight retainer by visuay checking between the rotor and the retainer hub. Contact shoud be made at a minimum of three points. Aso, check the pungers for freedom of movement in their bore. Insta governor weight retainer snap ring so that its opening is positioned 180 from the ba. GiF NEW 1. Instaation of Copper Pated E.I.D. Weight Retainer Pace head and rotor assemby onto fat pate and position in a press as shown in Figure 5... I-.: Pace a new weight retainer onto the rotor in the proper orientation. Pace either a or piot tube (automotive stee piot tubes) onto the weight retainer so that the end with epoxy grooves is facing towards the press as shown in Figure 5.

5 S.B. 426R2 Utiize either a or piot tube to press weight retainer assemby onto the rotor Epoxy Grooves Figure Press weight retainer onto the rotor unti it bottoms. Ensure that weight retainer is fuy seated onto the rotor by attempting to insert a.oo feeer gauge between the rotor and the retainer. hub. The gauge wi not fit between a propery seated assemby. Remove any copper debris that may have been generated during pressing by scraping with a pick and bowing off with compressed air. CAUTION: Wear eye protection when using compressed air. Insta the governor weight retainer snap ring. After instaation of a press fit E.I.D. weight retainer, check the pungers for freedom of movement in their bore before assembing the pump. Technica Support Group Product Support Department Revision- Date Changes 1 1 /7/89 Introduction of the ba retained Zero Cearance Governor Weight Retainer 2 /15/93 Added Information on different size bas and how to seect the proper ba size. Changed method of instaing the copper pated E.I.D. s.

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