RX10. 5-axis machining center a system developed for high performance. Machine tool manufacturer

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1 e RX10 5-axis machining center a system deveoped for high performance Machine too manufacturer

3 2 1 Machine coumn and machine bed made of minera casting 2 Linear roer guide ways 3 Direct measuring system (gass scaes) 4 Rotary tabe

constructed on the principe of minimising the moving parts, maximising the static mass and guarantees a unique stabiity.

vibration absorbing properties. Therma and mechanica inherent stabiity are guaranteed with this type of construction, even at extreme oads.

2 3 2 1 Machine coumn and machine bed made of minera casting 2 Linear roer guide ways 3 Direct measuring system (gass scaes) 4 Rotary tabe support 5 Ba screws 6 Feed motors 7 Strongy ribbed cross side Minima mass to set in motion The compete machine design has been constructed on the principe of minimising the moving parts, maximising the static mass and guarantees a unique stabiity. RIGID construction The machine bed and machine coumn are made of minera casting and form a massive unity with enormous rigidity and exceent vibration absorbing properties. Therma and mechanica inherent stabiity are guaranteed with this type of construction, even at extreme oads. Dynamic properties Therma properties Ampitude Temperatur Mineraguss Grauguss Umgebung -2-3 Grauguss Mineraguss s s Zeit Zeit Zeit 2 3

The miing head sim, compact and rigid Its compact and sim design guarantees optimum accessibiity to the work piece to be

No imits on universaity The proven pivoting head design guarantees a high universaity for muti-sided machining and is

This key technoogy has been used successfuy at Reiden Technik AG for years in different ranges of machinery.

Work pieces of up to ø 1 350 mm can be turned in the whoe work space.

3 The miing head sim, compact and rigid Its compact and sim design guarantees optimum accessibiity to the work piece to be machined. The drive is a backash-free worm drive and can thus counteract high machining forces. No imits on universaity The proven pivoting head design guarantees a high universaity for muti-sided machining and is designed for simutaneous miing operations with up to 5 axes. This key technoogy has been used successfuy at Reiden Technik AG for years in different ranges of machinery. Cear work space Even with the miing head pivoted the operator aways has an optima view of the too and work piece. Work pieces of up to ø mm can be turned in the whoe work space. Vertica miing head position In the vertica miing head position the front fattened tabe edge can be driven up to and up to 300 mm behind the fattened tabe edge. Horizonta miing head position In the horizonta spinde position the spinde centre can be driven up to 10mm beow the edge of the tabe. Work pieces are camped directy to the tabe and do not ose any stabiity by construction using fixtures. A axis, continuous programmabe The A axis rotates continuous from -1 up to 90. The NC axis is designed for positioning and simutaneous operations. 4 5

Movement diagrams Standard motor spinde 20-18 000 min -1 max. 135 Nm DDT Doube Drive Technoogy High-Speed + High-Torque 20 16 000 min -1 20 3 000 min -1 max. 83 Nm max.

turning diameter on the rotary tabe by cosed doors = ø 1350 Rotary tabe ø 800 Rotary tabe ø 1000 max.

machining centre: thanks to the distance of up to 350mm from the rear tabe edge to the spinde nose even arge work pieces can be machined with ong toos.

4 Movement diagrams Standard motor spinde min -1 max. 135 Nm DDT Doube Drive Technoogy High-Speed + High-Torque min min -1 max. 83 Nm max. 291 Nm Performance chart Torque diagram Spinde centre = 10 mm under the edge of the tabe Rotary tabe ø 800 Rotary tabe ø 1000 max. turning diameter on the rotary tabe by cosed doors = ø 1350 Rotary tabe ø 800 Rotary tabe ø 1000 max. turning diameter on the rotary tabe by cosed doors = ø 1350 Power [kw] HT => HS Torque [Nm] HT => HS Horizonta Vertica Unique universaity Usabe as a horizonta machining centre: thanks to the distance of up to 350mm from the rear tabe edge to the spinde nose even arge work pieces can be machined with ong toos. 1'000 3'000 5'000 10'000 18'000 Speed [min -1 ] High Torque DDT 291 Nm 40% ED (27 kw) High Speed DDT 83 Nm 40% ED (28 kw) High Torque DDT 226 Nm 100% ED (21 kw) High Speed DDT 63 Nm 100% ED (28 kw) 1'000 3'000 5'000 10'000 18'000 Speed [min -1 ] High Speed 135 Nm 40% ED (38 kw) High Speed 105 Nm 100% ED (38 kw) Usabe as a vertica machining centre: in the vertica spinde position the compete tabe surface can be traversed. DDT Doube Drive Technoogy Unique and patented As standard the RX10 is deivered with a motor spinde version of min -1 and a maximum torque of 135 Nm. The Doube Drive design patented by Reiden Technik AG is avaiabe as an option. With this version a maximum torque of 291 Nm is reached via the High Torque Motor at up to min -1. From min -1 the High-Torque-Motor is decouped and a maximum number of revoutions of min -1 reached via the buit in motor spinde in the head. Too changer The shef magazine is arranged to the side of the atera work space. The too is prepared via 2 independent NC axes and exchanged using a dua too gripper. 73 / 173 / 273 paces 6 7

Door opening 1 150 mm Work piece oading, sma The rapid access with the right machine door aows on the one hand the rapid exchange of sma, ight

Work piece oading, arge The door can be opened up to 1 150 mm when oading or unoading with the hoisting crane and thus aows maximum accessibiity.

the contros, good ighting and arge windows aow the operator the best possibe view of the too and work piece.

process. Right back in the design stage the concerns and experiences of machine operators have been taken into account.

5 Door opening mm Work piece oading, sma The rapid access with the right machine door aows on the one hand the rapid exchange of sma, ight work pieces and on the other aows toos to be quicky checked for wear. Work piece oading, arge The door can be opened up to mm when oading or unoading with the hoisting crane and thus aows maximum accessibiity. Too charging station Window Maintenance / oi Eectrica cabinet Charging station Operation Good view and accessibiity The optima arrangement of the contros, good ighting and arge windows aow the operator the best possibe view of the too and work piece. Cear working environment Ergonomicay coordinated on the operator The incomparabe view into the machine aows optimum monitoring of the machining process. Right back in the design stage the concerns and experiences of machine operators have been taken into account. This resuts in ergonomics which paces the operator in the foreground as a centra eement of the machine. Best accessibiity The obique arrangement of the chip conveyor resuts in optima access to the machine tabe. During set up work there is minimum weight on the back and hinges. 8 9

Axis drives The axis drive motors are directy inked to the ba screw.

The Z axis is driven with a doube-spinde drive (master-save drive).

connected as standard to the seaing air, guarantee the highest machine precision for years.

piece. Therefore the tabe support is handscraped to the other basic components on the entire surface.

These are connected to the automatic ubrication system and are maintenance-free.

6 Axis drives The axis drive motors are directy inked to the ba screw. The inine design aows direct power transfer and maximum performance. The Z axis is driven with a doube-spinde drive (master-save drive). Direct measuring systems The Heidenhahn direct measuring system in the inear and rotary axes, which are connected as standard to the seaing air, guarantee the highest machine precision for years. Tabe support High mechanica basic accuracy is the basis for the precision formed on the machined work piece. Therefore the tabe support is handscraped to the other basic components on the entire surface. Linear roer guide ways Each inear axis is equipped with four roer shoes. These are connected to the automatic ubrication system and are maintenance-free. Precision is produced if the quaity is right Anyone wanting to produce precise work pieces must be abe to rey on the machine. What our customers require of us is what we require of our suppiers. We guarantee that ony the highest quaity components are used in a our machines

REIDEN RX10, 5 axis machining centre with REIDEN PCS (Paet Changing System) Paet size mm 1

transfer weight kg 800 (1 600)* Number of paets 2 / 5 (optiona) up to inear storage unit *

Paet base tabe The paet tabe is camped to the paet base tabe via four zero point camping

Moduar automation design in a sma space Camping and setup during running time.

7 REIDEN RX10, 5 axis machining centre with REIDEN PCS (Paet Changing System) Paet size mm x 800 Max. transfer weight kg 800 (1 600)* Number of paets 2 / 5 (optiona) up to inear storage unit * Optionay the 2-way paettisation can be constructed up to a transfer weight of kg. Paet base tabe The paet tabe is camped to the paet base tabe via four zero point camping systems. A repeat accuracy of 0.01mm is ensured at a times. Moduar automation design in a sma space Camping and setup during running time. Thanks to the ingenious automation design nonproductive time can be reduced to a minimum. The RX10 can be expanded to various eves up to a inear storage unit. User friendiness and access are not affected in the process

8 The Reiden RX10 is equipped even in the basic mode with innovative technoogy for commercia compete machining. Features / Specifications Basic features Additiona features Specifications Contro and operation: Contro Heidenhain itnc 530 HSCI Siemens 840D s Portabe eectronic hand whee 2 sets of operating and programming instructions (incuding wiring diagram) Drive and spinde Spinde speed range min -1 (135 Nm) DDT min -1 (291 Nm) Spinde taper HSK-A 63 ISO 40 / HSK-A 100 Automatic pivoting head horizonta/vertica Miing head cooing system Airshied system in miing head C axis 360 (continuous) A axis -1 to 90 (continuous) Minima quantity ubrication system Work space and traveing distances Fu space protection casing Machine interior ighting 2 anged doors for oading by crane Minera gass windows Rotary tabe Ø / Ø x 800 Peripheras Too changer, paces / 273 Chip conveyor, front, engthwise aong machine bed Rinsing jet with separate cooant pump Interna cooant suppy, form A 30 bar 50 / 80 bar Pressure reguation of interna cooant suppy Cooant recooing Paper band fiter Endess band fiter Rotating inspection gass Smoke and cooant mist extractor Touch probe (radio) Laser too setting and monitoring Paet exchange system 2-/5-way Coouring Light grey RAL7035 / Vioet bue RAL5000 upon request Cutting area X axis (ongitudina axis) mm Y axis (transverse axis) mm Z axis (vertica axis) mm 810 Rotary tabe versions ø / / 800 Max. swing diameter mm (1 050)** Max. tabe oad kg / (800)*** Main drive Spinde power min -1 kw 38 kw at 100% duty ratio / 38 kw at 40% duty ratio Spinde power DDT min -1 kw 21 kw at 100% duty ratio / 27 kw at 40% duty ratio Spinde power DDT min -1 * kw 28 kw at 100% duty ratio / 28 kw at 40% duty ratio Max spinde torque min -1 Nm 135 Max spinde torque DDT min -1 * Nm 291 Max spinde torque DDT min -1 * Nm 83 Feed motor Rapid feed X- / Y- / Z axis m/min 60 Too changer Max. too ength mm 400 Max. too diameter mm 80 / 160 Machine specifications Machine weight kg Dimensions ength x width x height mm x x Transport dimensions ength x width x height mm x x mm standard / x x mm for paetisation * Optiona, subject to technica aterations. ** for paetisation *** for 5-way paetisation Guaranteed accuracies DIN VDI/DGQ 3441 Accuracy depends heaviy on externa therma infuences. The vaues given are reached in the temperature region of 20 +/- 2 during factory approva. Linear axes X, Y, Z Position error P 5 µm Position deviation Pa 3 µm Repeatabiity Ps mit 3 µm Repeatabiity Ps max 4 µm Reversa error Ps mit 1 µm Reversa error U max 2 µm Rotary tabe C axis Positioning error P Position deviation Pa Repeatabiity Ps mit Repeatabiity Ps max Reversa error U mit Reversa error U max Axia runout, rotary tabe Concentric run-out, aignment 5 ws 2 ws 2 ws 3 ws 2 ws 2 ws 0.01 mm mm 14 15

V2 RX10 dimensions 1235 3338 3068 545 960 1 2810 0 625 3875 1995 2301 1580 1160 4790 6000 Base Schaffhausen Aarau Zürich St.

9 V2 RX10 dimensions Base Schaffhausen Aarau Zürich St. Gaen Reiden Neuchâte Bern Luzern Chur Reiden Technik AG Machine too manufacturer Werkstrasse 2 CH-6260 Reiden Te. +41 (0) Fax +41 (0) info@reiden.com Genève Lausanne Sion Lugano

RX10. 5-axis machining center a system developed for high performance. Machine tool manufacturer

RX10. 5-axis machining center a system developed for high performance. Machine tool manufacturer e RX10 5-axis machining center a system deveoped for high performance Machine too manufacturer Minima mass to set in motion The compete machine design has been constructed on the principe of minimising