C 30. The Dynamic. milling at its best

Transcription

1 C 30 The Dynamic miing at its best

2 C 30 Unbeatabe in 5-axes / 5-sided machining The C 30 U at home in a fieds Too and moud making Highy dynamic simutaneous 5- axes machining up to a component weight of 1,000 kg. Medica engineering Difficut to machine materia in record time Aerospace Precision in perfection Mechanica engineering Fuy automatic and fexibe manufacturing systems Motor sport Highest precision at high avaiabiity Subcontract industry Dynamic, precise and reiabe

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4 C 30 Dynamic in a new dimension Coision protection with coision monitor 3 axes in the too component independent dynamics Pick-up magazine integrated in the base, thereby saving space Idea chip cearance dry machining Tandem drive avoidance of torsion and high accuracy Large working area reative to the machine footprint Accessibiity very good ergonomics

5 DYNAMICS ACCURACY COMPACTNESS SURFACE QUALITY AVAILABILITY Centra drive centray arranged Y axis main drive Easy to service idea accessibiity to the auxiiary units Force characteristics three guideways with one guideshoe for idea force baance Linear axes above the working area Modified gantry design with idea main axis support Minera casting design very good vibration dampening properties 4 5

6 Construction F Reaction F Feed force F Reaction F Miing force Idea power transmission through three staggered guideways with centra drive Deveopment principe At Herme, the static, dynamic and therma properties of the machine are optimized by means of FEM cacuations and machine simuations based on the 3-D CAD data and verified on the rea machine using experimenta studies.

7 CONSTRUCTION DESIGN DRIVE TOOL ELECTRONICS Design principe - Modified gantry design, the disadvantages of the conventiona gantry design have been avoided - Three axes in the too, thus workpieces independent dynamics, idea pre-requisite for rapid traverses and feed up to 60 m/min. - Moduar configuration of the tabe and expansion variants in the muti-functiona machine base - Drives and guideways outside / above the working area - Z axis with eectrica and mechanica quick stop against uncontroed drop - Compact design, thus itte space required - Compete transport - No foundation required (4-point-support) - Optimised static and dynamic properties - Maximum utiisation, positioning and ong term accuracy - High dynamics in the machining process - Short positioning and start times on account of high acceeration of 6 m/s 2 or 10 m/s 2 in dynamic version Minera casting version - Minera casting has exceent cushioning properties, very ow therma conductivity and wi not absorb moisture - Extremey high form an countour accuracy in a panes - Optimum surface finish in combination with very narrow toerances - Ecoogica manufacturing and disposa of minera casting Drives and guideways - Y side as a traverse rests on three carriages with three staggered guideways - Good guideway ratio of the traverse through three-point rest and centra drive - Ba screw and position measuring system are in direct vicinity of the centra inear guideway - Very rigid dynamic cross side rest - Roer recircuating guideways in a inear axes, thus constant dynamic conditions - Digita AC servo motors with pretensioned ba screws - Permanent position monitoring system - Low-maintenance automatic centra grease ubrication system Too change - Automatic too change in cyce - Ring magazine for 32 toos as SK 40, HSK A 63 or HSK E 40 - Integrated in the machine base unit - Protected outside of the working area, thus no contamination of the toos Eectronics - Digita drives - Absoute measuring systems - Latest contro technoogies - A eectronics have been integrated in a centra cabinet - Frequency-based recovery of the braking energy into the mains - Switch cabinet with air-conditioning unit 6 7

8 Machine ADVANTAGES OF A UNIQUE MACHINE CONCEPT LARGEST WORKING AREA RELATIVE TO THE INSTALLATION SURFACE UNIQUE AXIS CONCEPT SHORT CHIP-TO-CHIP TIMES ON ACCOUNT OF INTEGRATED TOOL MAGAZINE SINGLE LIFT TRANSPORT AND BOLT FREE INSTALLATION CONSISTENT MODULAR DESIGN FROM THE STANDARD MACHINE TO THE FLEXIBLE MACHINING CENTRE

9 Working area Traverse X-Y-Z mm Rapid inear traverse (dynamic) X-Y-Z 45 (60) m/min Linear acceeration (dynamic) X-Y-Z 6 (10) m/s 2 Main spinde drive Speed: 10,000, 18,000, 28,000 or 40,000 rpm Torque up to 200 Nm Main power up to 32 kw Too changer (pick-up) Magazine positions 32 Chip-to-chip time* approx. 5.5 s Chip-to-chip time* (dynamic) approx. 4.5 s Contro Heidenhain Siemens itnc530 S 840 D *(chip-to-chip times were determined in accordance with VDI 2852, sheet 1 in a 3-axis design) 8 9

10 Tabe variants HIGH DEGREES OF FREEDOM IN THE WORKING AREA VERY HIGH TABLE LOAD (UP TO 1,500 KG AT HIGHEST PRECISION) NO CHIP COLLECTION ON THE TABLE (TABLE SWIVELLING) SWIVELLING AXIS A AND ROTARY AXIS C ARE IN THE WORKPIECE (U SHAPE) TORSION PREVENTION THROUGH TANDEM DRIVES HIGH DYNAMICS THROUGH LINEAR TECHNOLOGY (HIGH-TORQUE MOTORS IN THE ROTARY AXIS) WIDE TRUNNION SUPPORT DISPLACEMENT RESULTS IN A LARGE COLLISION FREE CIRCLE Important tabe features - Indexing device to be used as 4th axis - Zero-point camping system / paet camping system - Medium suppy ines - SK 50 / HSK A 100 workpiece camping device - No hydrauic camping of the A and C axis required

11 NC-controed swiveing rotary tabe Camping surface: Coision circe of the tabe pate: 540 x 540 mm Ø 630 mm Swive range: + 30 / Speed - swiveing axis A: 25 rpm. Maximum tabe oad: One-sided drive of swiveing axis A: 600 kg Tandem drive of swiveing axis A: 1,000 kg Speed - rotary axis C: 65 1/min Type of drive C: Torque T-grooves: star 8 / 14 H7 NC-controed swiveing rotary tabe Camping surface: Ø 280 mm Swiveing range: + / Speed - swiveing axis A One-sided drive of swiveing axis A: 25 rpm. Tandem drive of swiveing axis A: 55 rpm. Speed - rotary axis C: 40 1/min Type of drive C: worm Maximum tabe oad: 300 kg T-grooves: star 4 / 14 H7 Adjacent camping pate (option) 760 x 370 mm Upper camping pate (option) 760 x 370 mm Camping pate (option) Ø 450, 370 x 370 mm Rigid camping tabe Camping surface: Maximum tabe oad: T-grooves: 900 x 650 mm 1,500 kg parae 10 Stück / 14 H

12 Tabe variants What makes our tabe concept so specia - High degrees of freedom in the working area - Wide trunnion support dispacement resuts in a arge coision free circe - Swiveing axis A and rotary axis C are centred in the component (U shape) - High dynamics through inear technoogy (high-torque motors in the rotary axis) - Very high tabe oad (up to 1,500 kg at highest precision) - No chip coection on the tabe (tabe titing) - Prevention of torsion by tandem drive SWIVELLING AXIS A IN THE COMPONENT Compicated 5-axis machining processes are carried out by comparativey sma traverses of the inear axes VERY LARGE COLLISION CIRCLE Optimum utiization of the working area TANDEM DRIVE Torsion-free highy dynamic positioning of the swiveing axis A TORQUE DRIVES Highy dynamic movements in the rotary axis SEPARATION OF THE ROTARY AND SWIVELLING AXES User and programmer friendy based on easy foow-up of the tabe movements TABLE LOAD High masses on a tabe variants

13 3, 4 OR 5 AXES Fexibiity at very high dynamics 300 kg to be machined in five axes with component dimensions of Ø 280 x 350 mm up to 760 x 370 x 300 mm secondary camping pates (Option) upper camping pate (option) camping pate (option) 1.0 TONNES 5 AXES 1.0 t to be machined with up to 65 rpm in five axes 1.5 TONNES AND 300 dm 3 Workpieces with 900 x 650 x 500 mm externa dimensions to be machined in three axes at higher precision 12 13

14 Spindes HIGH-TECH SPINDLES FOR DEMANDING MILLING PROCESSES COLLISION PROTECTION WITH COLLISION MONITORING SLIM-END SPINDLE FOR MACHINING DEEPER CAVITIES FEW IRREGULAR EDGES (PREVENTION OF COLLISION) TWO-PART SPINDLE (FASTER REPLACEMENT) Each spinde has six dispacement seeves to compensate the coision energy. Prior to a coision After a coision Very sender spinde end.

15 M [Nm] % 40% 100% P [kw] Spinde Spinde speed: Torque: Main power: 10,000 rpm. 200 Nm 32 kw 6.7 Interface: SK 40 / HSK A 63 Coision protection: Upsetting seeves 89 1,500 3,850 10,000 n [rpm] 2,300 5,650 M [Nm] % 100% P [kw] Spinde Spinde speed: Torque: Main power: 18,000 rpm. 130 Nm 15 kw Interface: SK 40 / HSK A 63 Coision protection: Upsetting seeves 110 1,100 18,000 n [rpm] M [Nm] % 100% P [kw] Spinde Spinde speed: Torque: Main power: 28,000 rpm. 79 Nm 23 kw Interface: HSK A 63 Coision protection: ,000 28,000 n [rpm] M [Nm] % 100% P [kw] Spinde Spinde speed: Torque: Main power: 40,000 rpm. 17 Nm 26 kw Interface: HSK E 40 Coision protection: ,800 40,000 n [rpm] 14 15

16 Magazine PICK-UP MAGAZINE INTEGRATION INTO THE MACHINE BASE VERY GOOD ACCESSIBILITY CONTROL PANEL MOVEABLE TO THE LOADING POINT COVERS FOR THE SPINDLE TAPERS Too changer (pick-up) Magazine positions: 32 Chip-to-chip time*: Chip-to-chip time (dynamic)*: Maximum too ength: Maximum too diameter: Maximum too diameter with corresponding adjacent pocket aocation: Maximum magazine oad at 32 units: approx. 5.5 s approx. 4.5 s 300 mm Ø 90 mm Ø 125 mm 128 kg *(chip-to-chip times were determined in accordance with VDI 2852, sheet 1 in a 3-axis design)

17 Expansion of the too storage capacity by: Additiona magazine: Additiona magazine: Additiona magazine: Maximum too ength: Maximum too diameter: Maximum too diameter with corresponding adjacent pocket aocation: Maximum too weight: 43 pockets 87 pockets 157 pockets 300 mm Ø 80 mm Ø 125 mm 8 kg Additiona magazines for compex machining processes - Own too management software integrated in the contro - Adapted to magazine oading point - Contro pane moveabe up to the machining point of the additiona magazines - Up to eight oading points for fast oading of the magazine ZM

18 Options OPTIONS FOR INCREASING THE SAFETY FEATURES THE INDIVIDUAL APPLICATION POSSIBILITIES THE PROCESS SAFETY THE ECONOMIC EFFICIENCY Options in detai - Through the spinde cooant suppy (paper tape fiter) - Chip conveyor (scraper bet or hinged bet conveyor) - Minima quantity ubrication interna + externa - Bowing attachment / bed fushing - Oi mist extractors - Accuracy packages - Graphite machining packages - Too breakage monitoring system - Too measurement - Automatic front doors / automatic cabin roof - Laminated safety gass panes

19 Contros HEIDENHAIN itnc 530 OR SIEMENS S 840 D 3D SOFTWARE 15 TFT-TECHNOLOGY USER-DEFINED SOFTKEYS smartnc ShopMi CONTROLS FOR DEMANDING MILLING PROCESSES Whether for too and moud making, in production or in high-speed machining, they stand out for their many advantages. SAFE CONTROLS Contros with integrated safety technoogy keeping with category 3 described in European standard EN e-messenger Increases the avaiabiity of the machines and minimises production faiures. Teeservice Teeservice ensures even faster support in case of programming and operating probems. * For detaied information, pease refer to the individua eafets

20 Paet oading PALLET CHANGER PW 800 PALLET CHANGER PW 160 PALLET STORAGE SYSTEMS HERMLE PALLET CLAMPING SYSTEM TO BE EXTENDED TO A FLEXIBLE MANUFACTURING CELL Paett changer PW 800 NC-controed swiveing rotary tabe: Ø 630 mm Swive range: +30 / -115 Paet dimensions: Number of paets without storage: Number of paets with storage: Transport weight per side incuding paet: Repeating accuracy < 0,01 mm 500 x 500 / Ø 630 mm 2 Paetten 15 Paetten max. 800 kg

21 Fexibe manufacturing ce manufacturing system The machining centre may be set up for production by means of a paet storage system for unmanned / minima manning machine production times or by means of a customised system with various component ranges. By inking severa machining centres, the machining centres can be extended to a compete manufacturing system. Paet changer PW 160 NC-controed swiveing rotary tabe: Ø 280 mm Swive range: + / -115 Paet dimensions: 320 x 320 / Ø 400 mm 400 x 400 / Ø 500 mm Number of paets without storage: Number of paets with 4-fod storage: Transport weight per side incuding paet: Repeating accuracy < 0,01 mm 3 paets 7 paets max. 160 kg 20 21

22 Automation HANDLING SYSTEMS ROBOT SOLUTIONS NC CLAMPING YOKES TURN-KEY SOLUTIONS

23 From machine suppier to process suppier The demand of the market for turn-key soutions for machining processes has caused us to further expand our activities in the so-caed turn-key projects. Not ony compicated machining with every increasing demands for automation, handing and equipment, but aso intricate manufacturing strategies for part time guarantee, camping means and too packages, programming systems and the integration in an existing PPS system are demands which are increasingy voiced. MACHINE CLAMPING UNITS TOOL SELECTION PROGRAMMING AUTOMATION CAD / CAM 22 23

24 Technica data Working area Traverse X axis 650 mm Traverse Y axis 600 mm Traverse Z axis 500 mm Linear rapid traverse X-Y-Z 45 m/min n Linear acceeration X-Y-Z 6 m/s 2 Linear feed force X-Y-Z 7,000 N Linear rapid traverse (dynamic) X-Y-Z 60 m/min Acceeration (dynamic) X-Y-Z 10 m/s 2 Feed force (dynamic) X-Y-Z 8,500 N Main spinde Speed 10,000 rpm. SK 40 / HSK A 63 n drive Main power / torque 20% c.d.f. 32 kw / 200 Nm Speed 18,000 rpm. SK 40 / HSK A 63 Main power / torque 40% c.d.f. 15 kw / 130 Nm Speed 28,000 rpm. HSK A 63 Main power / torque 40% c.d.f. 23 kw / 79 Nm Speed 40,000 rpm. HSK E 40 Main power / torque 40% c.d.f. 26 kw / 17 Nm Contro unit Heidenhain itnc 530 n Siemens Sinumerik 840 D n Too Magazine pockets 32 n changer Chip-to-chip time* approx. 5.5 s (pick-up) Chip-to-chip time* (dynamic) approx. 4.5 s *(chip-to-chip times were determined in accordance with VDI 2852, sheet 1 in a 3-axis design) Maximum too ength Maximum too diameter Maximum too diameter with corresponding adjacent pocket aocation Maximum magazine oad at 32 units 300 mm Ø 90 mm Ø 125 mm 128 kg Extension of Additiona magazine 43 pockets too storage Additiona magazine 87 pockets capacity Additiona magazine 157 pockets Maximum too diameter in additiona magazine Maximum too diameter with corresponding adjacent pocket aocation in additiona magazine Maximum too weight Ø 80 mm Ø 125 mm 8 kg Connection- Mains connection 400 V / 50 Hz vaues Power consumption 43 kva (machine) Compressed air 6 bar Weight (Standard version) approx. 9.2 t Transport Width 2,210 mm dimensions C 30 Depth 3,150 mm (basic machine) Height 2,900 mm Herme AG reserves the right to carry out modifications without prior notification, which may ead to deviating technica data.

25 Tabe variants NC-controed swiveing rotary tabe Ø 630 Ø 280 Camping surface 540 x 540 mm Ø 280 mm Coision circe of the tabe pate Ø 630 mm - Swive range + 30 / /- 115 One-sided drive Speed - swiveing axis A 25 rpm. 25 rpm. Maximum tabe oad 600 kg 300 kg Tandem drive Speed - swiveing axis A 25 rpm. 55 rpm. Maximum tabe oad 1000 kg 300 kg Speed - rotary axis C 65 rpm. 40 rpm. T-grooves star 8 / 14H7 4 / 14H7 Secondary camping pates x 370 mm T-grooves parae 5 / 14 H7 Maximum tabe oad 500 kg Upper camping pate - Ø x 370 mm T-grooves star 4 / 14 H7 Maximum tabe oad 300 kg Camping pate x 370 mm T-grooves parae 5 / 14 H7 Maximum tabe oad 500 kg Options Automatic cabin door Automatic cabin top Laminated safety gass panes Rotating cear-view window Eectrica heat compensation Eectrica hand-hed contro modue Touch probe incuding preparation Preparation for touch probe Too breakage monitoring / measuring system Cooant nozze Minima quantity ubrication interna + externa Air bast through the spinde centre Bed fushing BDE signa Oi mist extractor Air purge for inear scaes Status amp Accuracy packages Graphite machining package Paet changer PW 800 Paet changer PW 160 Paet storage Paet camping system Handing System HS 30 n standard equipment to order Rigid camping tabe Camping surface Maximum tabe oad 900 x x 650 mm 1,500 kg T-grooves parae - 10 / 14H7 In another version the camping tabe can be fitted 130 mm ower. NC indexing device Camping chuck Ø 200 / Ø 315 mm Position measuring Resoution mm n system direct Position Tp in X-Y-Z axis keeping with toerance German standard VDI/DGQ mm n (determined at 20 Cesius +/- 1 Cesius constant ambient temperature. Our products are subject to German export aws and exports have to be approved as the achievabe accuracy may be smaer / equa than 6 μm.) Voume of 250 n cooant Through the Amount of cooant 1,000 spinde cooant Pressure (infinitey variabe) max. 80 bar / 20 /min suppy Mains connection 400 V / 50 Hz Power consumption 17 kva Chip pan Removabe chip pan Chip conveyor Scraper bet or hinged bet conveyor Ejection height of swarf conveyor 1100 mm Chip cart 450 Hydrauic system Operating pressure 120 bar n Centra ubrication Minimum quantity ubrication n system 24 25

26 Dimensions ,470 1,650 4,100 3,670 3, ,070 2,000 3,050 3, ,760 2,320 Pu-out dimension Chip pan 1,800 1,000 2, ,970 R 1, ,450

27 R 1,020 1, ,500 1, ,000 Pu-out dimension Chip conveyor 1,800 R 1, ,030 1 Standard machine 2 Oi mist extractor 3 Chip conveyor 4 Chip cart 3,480 2, ,940 4,460 R 1,650 3,810 5 Through the spinde cooant suppy 7 Spinde motor cooing unit 8 Magazine extension ZM 43 9 Magazine extension ZM Magazine extension ZM Paet changer PW Paet changer PW fod paet storage 1, (front view shown without paet changer) 11 2,400 1, ,400 2, ,830 2,

28 Herme a over the word Herme + Partner Vertriebs GmbH Oymühenstraße 29a D Oy-Mitteberg Phone +49 (0) Fax +49 (0) vertrieb.hpv@t-onine.de Herme-Leibinger Systemtechnik GmbH Daimerstraße 14 D Tuttingen Phone +49 (0) Fax +49 (0) info.hs@herme.de Innovaris GmbH & Co. KG Daimerstraße 6 D Ottobrunn Phone +49 (0) Fax +49 (0) info@innovaris.de Herme (Schweiz) AG Tobeäckerstrasse 6 CH-8212 Neuhausen Phone +41 (0) Fax +41 (0) info@herme-schweiz.ch Herme Nederand B.V. Moièreaan 176 NL-5924 AN Veno-Berick Phone +31 (0) Fax +31 (0) info@herme-nederand.n Verkaufsbüro Begien Martin Coun Medertsestraat 55 - B-3545 Haen Phone +32 (0) Fax +32 (0) herme@scaret.be Herme Machine Co. LLC 5100 West Frankin Drive Frankin, WI 53132, USA Phone Fax info@hermemachine.com Herme Itaia S.r.. Via Papa Giovanni XXIII 9-b I Rodano (MI) Phone Fax info@herme-itaia.it Herme Österreich Rudof Fuch Sportpatzstraße 31/2 - A-8712 Proeb Phone +43 (0) Fax +43 (0) rudof.fuch.hpv@utanet.at Herme Ceská Repubika Mios Branda Chudenická 1060/28 CZ Praha 10 Mobi mios.branda.hpv@herme.cz Martin Skukáek Podhájom 1365/ SK Dubnica nad Váhom Phone +421 (0) Fax +421 (0) martin.skukaek.hpv@stonine.sk Herme China Shanghai Representative Office Foor 21 E, Shanghai Industry Buiding No. 18 North Cao Xi Road Shanghai, P.R.China Phone Fax hermesha@126.com Beijing Representative Office No Tower A, Dongyu Buiding No. A 1 Shuguang Xii Road Chaoyang District Beijing, P.R.China Phone Fax hermebeijing@vip.163.com Herme WWE AG Zuger Straße 72 CH-6340 Baar/ZG Phone +41 (0) Fax +41 (0) info@herme-wwe.com OOO Herme Vostok u. Pokovaya 1 RU Moskau Phone Fax info@herme-vostok.ru The machining exampes used in this eafet are pubished with the expicit approva of our friendy customers. The information in this eafet ony contains genera descriptions or performance characteristics which in a rea appication do not aways meet the description or which may change by further deveopment of the products. The requested performance parameters sha be binding ony, if they are expicity agreed within the saes contract. Subject to technica modifications 04/08/C30/3000/EN/ST Printed on paper beached without chorine miing at its best Maschinenfabrik Berthod Herme AG Industriestraße 8-12 D Gosheim Phone +49 (0) Fax +49 (0) info@herme.de