CLX 350 CLX 450 CLX 550. UNIVERSAL TURNING CENTRES CLX series DMGMORI.COM

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1 CLX 350 CLX 450 CLX 550 UNIVERSAL TURNING CENTRES CLX series DMGMORI.COM

2 Machine highlights Modularity Technology and applications Customisation and solutions Control technology Technical data CLX SERIES The new benchmark in universal turning realizing your individual needs. A modern CNC turning centre must be productive, flexible and easy to operate. The overall machining performance and the entire range of leading technological performance of DMG MORI opens up with the CLX series. This applies to the modularity and possibility to build up your own machine with wide range of options on hardware and software side as well as technological solutions. NEW: FANUC CONTROL ON TOUCH PANEL DMG MORI SLIMline touch control panel and FANUC

3 1 2 3 PERFECT 3D CONTROLS: SIEMENS OR FANUC DMG MORI SLIMline multi-touch control panel and SIEMENS 19 DMG MORI SLIMline multi-touch control panel and SIEMENS

4 4 1: Technology: Variety of applications (p. 4 9) 2: Automation solutions (p ) 3: Customization: Broad range of options (p ) 4: Controls technology (p ) PERFECT 3D CONTROL TECHNOLOGY + 19 DMG MORI SLIMline multi-touch control panel and SIEMENS + 19 DMG MORI SLIMline touch control panel and FANUC HIGHLIGHTS + More efficiency for machining with a bar feeder + Bar capacity: CLX 350 ø 65 ø 2.56 in in standard CLX 450 ø 80 mm ø 3.15 in. in standard CLX 550 ø 80 mm ø 3.15 in. in standard (ø 102 ø 4.02 in. as an option) + Optional part catcher for parts up to: CLX 350 ø mm ø in and weight 3 kg 7 lbs CLX 450 ø mm ø in and weight 4 kg 9 lbs CLX 550 ø mm ø in and weight 4 kg 9 lbs + Optional robot or bar feeder interface according to DMG MORI standard + Compact design with large working area for the machining of customized parts 04

5 FULL MODULARITY The Powerful CLX Series from DMG MORI Turning Diameter (mm in) Spindle Torque (Nm ft lbs) CLX CLX CLX Turning Lenght (mm in) , Customize your machine with a huge variety of hard- and software options as well as innovative technology cycles! 05 CLX 350 CLX 450 CLX 550 Highly dynamic spindle Maximum power (40 % DC) kw hp Maximum torque (40 % DC) Nm ft lbs Maximum spindle speed rpm 5,000 4,000 3,250 TECHNICAL DATA Highly dynamic spindle CLX 350 CLX 450 CLX 550 Swing over bed ø mm in Max. turning diameter ø mm in 320 / 250*** / 9.84*** /425* (16.73) Travel in Z-axis mm in , Bar capacity ø Chuck diameter** ø mm in mm in / 250 / / 9.84 / / 102** 3.15 / 4.02** ( ) Tool interface 12 VDI VDI 40 / 6 BT 12 VDI 40 / 6 BT Compact footprint m2 ft *V4 version with Y axis ** Optional *** Recommended

6 Machine highlights Modularity Technology and applications Customisation and solutions Control technology Technical data CLX SERIES Rigid cast iron bed with thermally stable headstock and linear guideways. The CLX series is based on optimised cast iron bed for the best stiffness and vibration characteristics. Ball screws of the highest quality and linear guideways were combined to meet the highest standards in production. The dynamic main spindle supported by three bearings, with a high bar capacity, ensure high rotational precision and long service life. The programmable tailstocks guarantee flexibility and rapid processes in your production. The low connected load, efficient power consumption and energy recovery ensure efficient use of energy. 06 HIGHLIGHTS 3 Y-axis + Complete machining of complex parts thanks to sub spindle and Y-axis + Highly dynamic spindle drive: CLX kw 22.1 hp (40% DC) and 168 Nm ft lbs (40% DC) with max. speed up to 5,000 rpm CLX kw 30.2 hp (40% DC) and 426 Nm ft lbs (40% DC) with max. speed up to 4,000 rpm CLX kw 44.3 hp (40% DC) and 630 Nm ft lbs (40% DC) with max. speed up to 3,250 rpm 1 + ISM 36, ISM 52, ISM 76 with power from 16.2 kw 21.7 hp (40% DC), to 32 kw 43.3 hp (40% DC), torque from 62 Nm 45.7 ft lbs to 360 Nm ft lbs (40 %DC) and speed from 3,250 rpm to 5,000 rpm with the possibility for rear-face machining 4

7 CONSTRUCTION AND DESIGN BENEFITS 1 Optimized chip fall through 45 covering in working area 2 Linear guides in the X-, Y- and Z-axes to guarantee high machine dynamics 3 Highly dynamic spindle drive 4 Four-guideway bed casting High quality, compact and torsion-resistant 45 cast iron inclined bed. Linear guideways four-guideway design allows collision-free movement of the tailstock. Z-axis guideway protection increases operational safety and service life. X-axis 07 Z-axis 2 CLX 550 The picture represents the CLX 550 with optional Y-axis.

8 Machine highlights Modularity Technology and applications Customisation and solutions Control technology Technical data CLX SERIES Highest productivity for any kind of application and industry. The new generation of the basic turning centres with wide range of options presents a new dimension in possibilities to equip the machines relevant for any production demand. Variety of these unique options with the new CLX series increases the range of fields for different applications. TECHNICAL DATA 08 CLX 350 CLX 450 CLX 550 Rough turning Cutting speed Vc m/min ipm Feed mm/rev in/rev Cutting depth ap mm in Material C45 C45 C45 Finishing turning Cutting speed Vc m/min ipm 320 1, , ,050 Feed mm/rev in/rev Surface roughness Ra µm Tool radius mm in R 0.8 R 0.03 R 0.8 R 0.03 R 0.8 R 0.03 Material C45 C45 C45 Drilling Cutting speed m/min ipm Feed mm/rev in/rev Tool diameter ø mm in Material C45 C45 C45

9 1: Chain Wheel Industry: Machinery Material: Steel C45 Dimensions: ø mm ø in. Machining time: 14.5 min : Balancing flange adapter Industry: Machinery Material: Steel C45 Dimensions: ø mm ø in. Machining time: 30 min 3: V-Pulley Industry: Machinery Material: Steel C45 Dimensions: ø mm ø in. Machining time: 23 min 4: Chuck adapter Industry: Machinery Material: Steel C45 Dimensions: ø mm ø in. Machining time: 35 min 5: Nozzle Industry: Engineering Material: Steel C45 Dimensions: ø mm ø in. Machining time: 25 min 6: Connector Industry: Automotive Material: Steel C45 Dimensions: ø mm ø in. Machining time: 9 min 5 6

10 Machine highlights Modularity Technology and applications Customisation and solutions Control technology Technical data CLX SERIES Automation solutions for CLX Series Robo2Go 2 ND GENERATION NEW: ALSO AVAILABLE FOR FANUC CONTROL 10 CLX 350 with Robo2Go With the Robo2Go solution, developed by DMG MORI, you can equip your CLX machines with an easy and flexible robot solution. The Robo2Go ensures easy programming via the control panel and has a high acceptance by modern working environment a fenceless system with ergonomic access to the machine. It has easy teach-in functions for different workpieces and guarantees a flexible setup at multiple turning machines. The Robo2Go is available for maximum load capacities of 10, 20 and 35 kg*. *max. workpiece weight depending on gripper solution

11 GX 6 CLX 350 with GX 6 The GX 6 was developed inhouse and fits specifically and perfectly to the CLX universal turning machines from DMG MORI. With a stocker containing 10 pallets and each pallet up to 70 kg / 154 lbs, combined 3-finger centric grippers with a rotary unit for perfect workpiece handling up to 6 kg / 13 lbs, this gantry solution is the next step to increase your productivity of universal turning machines. It also includes optical workpiece detection sensors and an automated roof safety system securing perfect accessibility to the machining area. (only with 19 DMGMORI SLIMline multi-touch control panel and SIEMENS) CUSTOMIZED AUTOMATION SOLUTIONS Our technical know-how and experience as well as its strong engineering department can create customer specific solutions however you want to automate your CLX machines, or combine it with already installed DMG MORI machines (no matter if turning or milling). We will work out your customized solution, incl. peripherals, tooling, fixtures, measuring, etc. Available for all CLX CLX 350 with individual robot solution 11

12 Machine highlights Modularity Technology and applications Customisation and solutions Control technology Technical data CLX SERIES DMG MORI technology cycles 12 ALTERNATING SPEED + Easy application due to 3 parameters and without additonal sensors + Vibration prevention by means of speed adaptation + Application for both the main and the counter spindle RETRACTION CYCLE + By pushing the associated key the X-axis and the Y-axis travel to the positive end positions for external machining + Ideally suited to prepare the working space for set-up; alternatively also as emergency + Easy operation when setting up multi channel machinery MULTI-THREADING 2.0* + On-Point Threading + Free definition of contours, pitches and gears possible + Creating large transmission or special threads, which cannot be produced with simple thread chasing * only for SIEMENS control COUNTER SPINDLE TIP + Perfect combination of 6-side complete machining and tailstock function + Automatically load and unload a tailstock centre into the chuck of the counter spindle via the turret + Support of long slender workpieces on the main spindle thanks to the synchronous counter spindle tip + Higher component accuracy due to automatic change without opening the door (heat flow constant) + Position-locking the spindle with the tip leads to increased process safety

13 EASY TOOL MONITORING Prevention damage due to controlled stop of spindle and axis in case of tool breakage or tool overload + Sensorless with automated learning of load limits + Programm can be continued via the START cycle + For turning, milling and drilling operations + Immediate feed stop: spindle stop after one second (tool cutting free) KEYWAY BROACHING + Structured input parameters for the groove geometry, the tool and the machining strategy + Inner and outer grooves in any position and number freely adjustable + Easy compensation of tool displacement + Calculation of residual strokes based on selected machining strategy * only for SIEMENS control 13 Y Y-AXIS PARTING + Higher stability due to optimal force transmission in thelongitudinal direction of the tool holder + Generation of tool feed in the Y-direction for parting off components at a push of a button + Compatible with the standard cycle CYCLE92 (Part off cycle), so that the operator can program as usual (ShopTurn and DIN / ISO) * only for SIEMENS control

14 Machine highlights Modularity Technology and applications Customisation and solutions Control technology Technical data CLX SERIES Selected options and packages Controls DMG MORI SLIMline multi-touch control 19 / Operate 4.8 on SIEMENS DMG MORI SLIMline touch control 19 / FANUC iseries with ihmi Versions V1 universal turning center with fixed tools V3 universal turning center with driven tools and C-axis V4 universal turning center with driven tools, C-axis and Y-axis V6 universal turning center with driven tools, C-axis, Y-axis and counter spindle Options for main spindle Clamping with balanced pressure for main spindle External chuck flushing for main spindle CLX 350 CLX 450 CLX 550 Reduction tube for main spindle Available size: D5 D60 mm Available size: D5 D76 mm Available size: D5 D76 mm Devices for shaft machining 14 Steady rest for precise shaft machining Chucks for main spindle Hydraulic 3-jaw chuck D210 mm type Samchully MH-208 D254 mm type Samchully MH-210 D210 mm type SMW Autoblok BH-D 320 / A2-8 Hydraulic 3-jaw chuck D210 mm, type SMW BB-D 210 D250 mm, type SMW BB-D 250 D255 mm, SMW BB-D 255 / A2-8 Options for counter spindle Clamping with balanced pressure for counter spindle External chuck flushing for counter spindle Pneumatic workpiece ejection device for counter spindle with internal coolant supply for chuck flushing Chucks for counter spindle Hydraulic 3-jaw chuck D175 mm, type SMW BB-D175 D210 mm,type SMW BB-D210 D250 mm, type SMW BB-D250 /78 Hydraulic 3-jaw chuck D169 mm, type Samchully HS-06 D210 mm, type Samchully MH-208 D250 mm, type SMW BB-D255 /82 Cooling media / chip removal High pressure pump 12 bar Coolant spray gun 5 bar Preparation for oil-mist extractor unit Mechanical oil mist extractor Double cartridge filter for coolant

15 CLX 350 CLX 450 CLX 550 Measuring / Monitoring Manual tool measuring probe made by MARPOSS Direct measuring system for Z-Axis Including air purge Direct measuring system for X axis for machine in V1 and V3 version Direct measuring system for X / Y axis for machine in V4 and V6 version Automation Bar feeder interface according to DMG MORI standard Automatic Front Door Bar package & interface Slat band chip conveyor Parts catcher for components Signal lamp with 4 colours Connection for bar feeder or bar magazine (DMG MORI standard) 15 Chip removal package Slat band chip conveyor Signal lamp with 4 colours Presetting package Tool measuring probe (manual) Slat band chip conveyor Signal lamp with 4 colours Automation package Interface for robot (DMG MORI Standard) Automatic front door Automatic chuck flushing Tropical package Active coolant unit for the electrical cabinet Additional ventilator in the control panel available, not available

16 Machine highlights Modularity Technology and applications Customisation and solutions Control technology Technical data CLX SERIES Technological solutions 16 Y-axis MILLING OPERATIONS ON TURNING MACHINE Y-axis with travel range ± 40 mm 1.57 in (CLX 350) and ± 60 mm 2.36 in (CLX 450 and CLX 550) superior milling operations, e. g. for complete lateral surface machining.

17 TRIFIX : SET UP QUICKLY, ACCURATELY AND WITH VDI + Standard for all star turrets + Tool set-up time of < 30 seconds thanks to VDI with TRIFIX + Maximum stability and long-term precision: play-free and spring-loaded double centring and increased rigidity thanks to large interface with bolt hole pattern + < 6 µm repeatability (same tool, same position) + < 10 µm positioning accuracy from one station to the next + Fully aligned driven tools + VDI holders can be used + Use of large tools with a gear reduction of up to 4 : 1 thanks to the compact design of the turret. 17 TRIFIX only available for counter spindle version (V6)

18 Machine highlights Modularity Technology and applications Customisation and solutions Control technology Technical data CLX SERIES DMG MORI SLIMline multi-touch control for highest efficiency and reliability The new DMG MORI 19 SLIMline, equipped with Multi-Touch control with Operate 4.8 on SIEMENS or Touch control with Fanuc iseries with ihmi is completed with 3D control technology programming function. The practical and ergonomically optimised 19 multi-touch display, with its maximised resolution and 45 degree swiveling range, offers decisive user benefits and represents the next advanced step for a modern user interface. Thanks to the 3D control technology, you can simulate the machining in advance this is what state-of the-art and user-friendly workplaces look like nowadays! Additionally, the expanded CNC memory capacity up to 4 GB (*) and additional memory 8 GB on DMG MORI SMARTkey greatly improved the control system features 18 CLX SERIES Intuitive use for quick and easy operation TAP WITH ONE FINGER Window / object selection TAP AND HOLD Window / subject opening PINCH Decrease of graphic content, f. e. simulation, mold-view (SIEMENS only) TAP WITH TWO FINGERS Context menu, f. e. copy / paste FLICK Scrolling to the list / file, f. e. programs or tools / NC programs (SIEMENS only) SPREAD Increase of graphic content, f. e. simulation, mold-view (SIEMENS only)

19 + 19-inches multi-touch display + 66 % more pixels + 45 swivel range + expanded memory capacity + 3D control technology DMG MORI Multi-Touch Control Panel and SIEMENS MORE EFFECTIVE OPERATIONS + Better workflow, more efficiency + Quick and convenient access to parameters and user data + Expanded memory capacity* + Program selection: expansion on local drive / USB / Network + Multi tasking machining: extension drilling cycle for drilling / piercing; program guide with new deep hole drilling technology + Execution from external storage: display and storage of additional file formats as HTML / PDF / BMP / JPEG / DXF also on the NC + Advanced simulation: workpiece stock definition by clamping; simultaneous recording + DMG MORI SMARTkey: Personalised authorisation and additional 8 GB USB memory MORE COMFORTABLE USE + Improved overview with 19-inches screen: maximized resolution and innovative comfort of intuitive use with a unique range of functions + 3D control technology: workpiece and machining simulation with touch operations + Flexible software keyboard: integrated into multi-touch display + Effective and safe machining with content access button on the panel + Optimised ergonomics: with 45 swivel range + Simplified process + Reliable touch control with proven user interface + Optimization of the elements on the screen + Reliable and scratch-resistant operating surface * SIEMENS 840 D 4 GB

20 Machine highlights Modularity Technology and applications Customisation and solutions Control technology Technical data CLX SERIES The new revolutionary DMG MORI SLIMline touch-control with the CNC System FANUC ihmi The new DMG MORI 19 SLIMline touch-control with FANUC iseries with ihmi, completed with 3D control technology programming function. NEW The practical and ergonomically optimized 19 touch display, with its maximized resolution and 45 swiveling range, offers decisive user benefits and represents the next advanced step for a modern user interface. Thanks to the 3D control technology, you can simulate the machining in advance this is what state-of the-art and user-friendly workplaces look like nowadays! 20 HIGHEST FUNCTIONALITY + IMPROVED OVERVIEW 19 SCREEN 19 Capacitive display with touch function + STATUS CONTROL Status Icon Application (DMG MORI Custom Application) + ADVANCED INTERACTION Standard FANUC CNC screen section (ihmi design) + FLEXIBLE SOFTWARE KEYBOARD ASCII touch keyboard Switchable layouts + DMG MORI SMART KEY Personalized authorization and additional 8 GB USB memory + PROGRAM SELECTION Expansion on local drive / USB / Network + USER INTERFACE ihmi: new user surface with better connectivity possibility + EXECUTION FROM EXTERNAL STORAGE Display and storage of additional file formats as HTML / PDF / BMP / JPEG / DXF and also the NC + 3D CONTROL TECHNOLOGY Workpiece and machining simulation with touch operations INTUITIVE USE FOR QUICK AND EASY OPERATION TAP WITH ONE FINGER Window / object selection TAP WITH TWO FINGERS Context menu, f. e. copy / paste TAP AND HOLD Window / subject opening

21 inches touch display + 45 swivel range 19 DMG MORI SLIMline Touch and FANUC iseries with ihmi + 3D machining simulation for easy contour verification + Conversational automatic programming function with process menu + Manual Guide and interactive programming + File display and note function for accessing operating instructions,drawings and texts + User friendly operator guidance screen with clear machine status display + Expanded memory capacity + 3D control technology + Expanded memory capacity* DMG MORI SLIMline touch control with FANUC Reliable, secure, user-friendly for high performance machining *FANUC iseries 2 MB

22 Machine highlights Modularity Technology and applications Customisation and solutions Control technology Technical data CLX SERIES Working area CLX 350 CLX 350 V1 / V3 / V4 (mm) Z Travel = ø A ø 25 ø VDI30 X Travel = Chuck Samchully MH Tailstock travel = CLX 350 V6 (mm in) TRAVEL Z = T VDI = 30 T TRAVEL Z = N N A2 6 M ø M A2 5 8 Chuck Samchully MH ø Chuck Samchully HS TRAVEL Z3 =

23 395 CLX 350 V1 / V3 (mm) CLX 350 V4 (mm in) V.D.I 30 AXIAL MILLING ø 570 max. ø 460 ø ø 540 ø 106 ø 32 max. ø 310 ø X Travel = TK Y= Y= Y Travel = ø 16 max. ø VDI ø 245 TK 340 V.D.I RADIAL MILLING TYPE 1 45 X-travel = ø O.W.C. ø 240 X Travel = Y= Y= Y Travel = ø 320 max. turning di. TK 340 V.D.I RADIAL MILLING TYPE 2 + VDI 30 / Frontal Disc / TK = Max. Turning diameter = 320 mm X Travel = Y= Y= Y Travel = CLX 350 V6 (mm) 23 travel = 80 Y = +40 ø 470 ø 32 max. ø 440 ø 540 max. ø 195 ø CH = AXIAL MILLING Y = ø X-travel = Y = +40 Y-travel = 80 ø ø 205 max. ø 16 CH = 270 VDI ø 170 ø 195 Y = -40 max. M CH = RADIAL ø 220 ø O.W.C. travel X = 185 ø 320 max. turning X-travel = Y = -40 Y = +40 Y-travel = VDI 30 / Radial Disc / Key Max. Turning diameter = 320 mm

24 Machine highlights Modularity Technology and applications Customisation and solutions Control technology Technical data CLX SERIES Working area CLX 450 CLX 450 V1 / V3 / V4 (mm in) , x slide position TRAVEL Z1 = TRAVEL X = ASA 8 ø M ø N T ø N T ø V V Tailstock travel Z3 = , CLX 450 V6 (mm in) , TRAVEL Z = ASA 8 M ø T ø ø CH = ø T ø ø ASA 6 M TRAVEL X = TRAVEL Z3 = ,

25 CLX 450 V1 / V3 (mm in) ø 290 ø 110 ø 4.32 ø 20 ø 0.79 MAX ø 670 ø MAX. SWING ø 181 ø 7.12 VDI 40 CH. = 456 ø 40 ø 1.57 MAX. ø 516 ø ø 476 ø T.K. ø 370 ø ø ø ø 50 ø 1.97 SPECIAL X TRAVEL = O.W.C ø 400 ø MAX. TURNING ø 700 ø MAX. SWING + VDI 40 / Frontal Disc / TK = Max. Turning diameter = 400 mm CLX 450 V6 (mm in) 25 TRAVEL Y = Y = Y = ø 260 ø ø 670 ø MAX SWING ø 250 ø CH = TRAVEL X = AXIAL MILLING Y = Y = Y TRAVEL = CH = VDI CH = 320 RADIAL MILLING ø 229 ø TRAVEL X = O.W.C TRAVEL X = Y = Y = Y TRAVEL = ø 400 ø MAX. TURNING ø 700 MAX. SWING ø VDI 40 / Radial disc / Key = 320 mm + Max. Turning diameter = 400 mm

26 CLX 450 V4 (mm in) ø 670 ø MAX. SWING ø 110 ø 4.32 ø 181 ø 7.12 ø MAX. 290 ø VDI 40 CH. = ø 40 ø 1.57 MAX. ø 516 ø T.K. ø 370 ø ø 476 ø ø ø VDI 40 TK = X TRAVEL = VDI 40 TK = AXIAL MILLING Y = Y = TRAVEL Y= RADIAL MILLING TYPE 1 ø 50 ø 1.97 SPECIAL X TRAVEL = O.W.C Y TRAVEL = ø 400 ø MAX. TURNING X TRAVEL = Y = Y = TRAVEL Y= ø 700 ø MAX. SWING VDI 40 TK = RADIAL MILLING TYPE 2 + VDI 40 / Frontal Disc / TK = 370 mm + Max. Turning diameter = 400 mm X TRAVEL = Y = Y = TRAVEL Y =

27 27

28 Machine highlights Modularity Technology and applications Customisation and solutions Control technology Technical data CLX SERIES Working area CLX 550 CLX 550 V1 / V3 / V4 (mm) 180 1,540 1,420 travel Z1 = 1,240 X slide position ø 40 N T N T ø 370 V1 V3 490 V travel X = std. live center MK 5 ø N opt. builtin live center 185 ASA 8 M ø 254 std. live center MK 5 opt. builtin live center V1 V3 ø 480 V4 ø 425 1,225 travel Z3 = 1,200 1, ø N 10 std. live center MK 5 4 CLX 550 V6 (mm) 160 1,540 1,340 travel Z1 = 1, X slide position ø ø 40 T 670 T travel X = ASA 8 M ø 254 ø 450 ø 240 ø 175 M ASA ,140 travel Z3 = 1,200 1,500

29 490 CLX 550 V1 / V3 (mm) ø 20 ø 290 ø VDI 40 CH. = 456 ø 670 ø 181 ø 40 ø 516 TK ø ø 476 ø CLX 550 V4 (mm in) V.D.I 40 TK 370 V.D.I 40 TK X Travel = max. axis stroke AXIAL MILLING Y= Y= Y Travel = RADIAL MILLING TYPE 1 ø 50 special X-travel = O.W.C. ø 700 max. swing + VDI40 / Frontal Disc / TK = Max. Turning diameter = 480 mm ø 480 max. turning X Travel = max. axis stroke Y= Y= Y Travel = V.D.I 40 TK 370 X Travel = max. axis stroke RADIAL MILLING TYPE Y= Y= Y Travel = CLX 550 V6 (mm) CH = AXIAL MILLING X Travel = Y = Y = Y Travel = CH = RADIAL MILLING X Travel = Y = Y = Y Travel = VDI 40 / Radial Disc / KEY = Max. Turning diameter = 450 mm

30 Machine highlights Modularity Technology and applications Customisation and solutions Control technology Technical data CLX SERIES Floor Plans CLX 350 Front view (mm in) *Option 3, , , , , *2, Top view (mm in) R

31 CLX SERIES Floor Plans CLX 450 Front view (mm in) * Option 3, , , *2, , Top view (mm in) ** SIEMENS control 3, ** 2, ** 2, ** R

32 Machine highlights Modularity Technology and applications Customisation and solutions Control technology Technical data CLX SERIES Floor Plans CLX 550 Front view (mm in) 1, , , , , , , , , , , , , , Top view (mm in) 2, , , , , , , , ,

33 CLX SERIES Technical data CLX 350 CLX 450 CLX 550 Working area Swing over bed mm in Swing over cross slides ø Max. turning diameter ø mm in mm in 360 (V1 / V3) / 320 (V4 / V6) (V1 / V3) / (V4 / V6) 320 (250 recommended) (9.84 recommended) 500 (V1 / V3) / 370 (V4 / V6) (V1 / V3) / (V4 / V6) (V1 / V3) / 370* (V4 / V6) (V1 / V3) / 14.57* (V4 / V6) 480 (425)* (16.73)* Cross Travel (X) (V6 data) mm in ( ) ( ) Longitudinal travel (Z) (V6 data) mm in ( ) ( ) 1, Rapid traverse (X / Y / Z) Main spindle m/min ft/min 30 / 22.5 / / 73.8 / / 22.5 / / 73.8 / / 22.5 / / 73.8 / 118 Spindle nose A2 6 A2 8 A2 8 Bar capacity ø mm in / 102* 3.15 / 4.02* Front bearing diameter mm in / 150* 5.12 / 5.91* Chuck diameter* mm in / 250 / / 9.84 / / 250 / / 9.84 / Drive power (40 / 100 % DC) kw hp 16.5 / / / / / / 29.5 Max. torque (40 / 100 % DC) Nm ft lbs 168 / / / / / / Max. speed rpm 5,000 4,000 3,250 Counter spindle Spindle nose A2 5 A2 6 A2 6 / A2 8 * 33 Front bearing diameter mm in / / 5.11 Draw tube inner diameter (blind hole) mm in / / 2.83 Chuck diameter* mm in 169 / / / / 210 Drive power (40 / 100 % DC) kw hp 16.2 / / / / / / 17.4 / 32/ / 34 Max. torque (40 / 100 % DC) Nm ft lbs 62 / / / / / / Max. speed rpm 5,000 5,000 5,000 4,000 Positioning accuracy Acc. to ISO in X / Y/ Z-axe (accuracy to be verifyed) µm 5 / 5 / 8 5 / 5 / 10 5 / 5 / 10 Acc. to ISO for C-axis arcsec Turret VDI 30 VDI 40 VDI 40 Number of tool stations 12 VDI VDI 40 / 6 BT 12 VDI 40 / 6 BT Driven tool stations 12* 12* 12* Tool station diameter mm in Max. power (40 % DC) kw hp Max. torque (40 % DC) Nm ft lbs Max. speed rpm 5,500 (V3 / V4) / 5,000 (V6) 4,000 4,000 Tailstock Tailstock travel mm in , Life center interface MK Max. tailstock force kn Guideways Ball screw X / Y / Z-axis (D P) mm in Machine weight without chip conveyor kg lbs 4,200 9,956 5,900 13,007 7,200 15,873 with chip conveyor kg lbs 4,700 10,362 6,250 13,779 7,500 16,535 Footprint, Sizes m2 ft * optional

34 Machine highlights Modularity Technology and applications Customisation and solutions Control technology Technical data CLX SERIES Power / Torque Diagrams Main Spindle Power / Torque Diagrams Sub Spindle Power diagram of main spindle CLX 350 Main spindle 5,000 rpm 16.5 kw / 22.1 hp / 168 Nm ft lbs (40 % DC) Power diagram of counter spindle ISM 36 CLX 350 Counter spindle 5,000 rpm 16.2 kw 21.7 hp / 62 Nm 45.7 hp (40 % DC) Torque (Nm) Power (kw) Power (kw) Torque (Nm) Nm ft-lbs kw 22.1 hp % S1 (43A) 40% S6 (64.5A) 100% S1 ED 40% S3 ED Speed (rpm) ,000 1,875 2,000 2,812 3,000 4,000 5,000 Speed (rpm) 0 2,500 5,000 Power diagram of main spindle CLX 450 Main spindle 4,000 rpm 25.5 kw / 34.2 hp 426 Nm / 314 ft lbs (40 % DC) Counter spindle ISM 52 CLX 450 / CLX 550 Counter spindle 5,000 rpm 14 kw / 18.8 hp 192 Nm / ft lbs (40 % DC) 34 Torque (Nm) Nm ft-lbs Power (kw) 25.5 Power (kw) kw hp Torque (Nm) Nm ft-lbs kw 12.7 hp % S1 (43A) 40 % S6 (64.5A) Speed (rpm) ,000 1,571 2,000 2,286 3,000 4,000 Speed (rpm) ,000 Power diagram of main spindle CLX 550 Main spindle 3,250 rpm 33 kw 44.3 hp / 630 Nm ft lbs (40 % DC) Power diagram of counter spindle ISM 76 CLX 550 Counter spindle 4,000 rpm 32 kw hp / 360 Nm 265 ft lbs (40 % DC) Torque (Nm) Power (kw) Power (kw) Torque (Nm) kw 44.3 hp 40% DC Nm ft-lbs 40% DC Nm 310.1ft-lbs 100% DC kw 29.5 hp 100% DC kw hp 360 Nm 265 ft-lbs Speed (rpm) ,000 1,500 2,000 2,500 3,000 3,250 Speed (rpm) ,000

35 Power / Torque Diagrams Driven Tools Power diagram of driven tools CLX 350 Driven Tools 5,500 rpm (V3 and V4) / 5,000 (V6) 5.44 kw 7.3 hp / 20 Nm 14.8 ft lbs (40 % DC) Power (kw) Torque (Nm) 5.44 kw 7.3 hp Nm 14.8 ft-lbs % S1 ED 40% S3 ED 2 Speed (rpm) 0 1,000 2,000 3,000 4,000 4,500 5,000 5,500 Power diagram of driven tools CLX 450 / CLX 550 Driven tools 4,000 rpm (V3, V4 and V6) 5.44 kw 7.3 hp / 20 Nm 14.8 ft lbs (40 % DC) Power (kw) Nm 14.8 ft-lbs Torque (Nm) 5.44 kw 7.3 hp % S1 ED 40% S3 ED Speed (rpm) 0 1,000 2,000 3,000 4,000 Power diagram of driven tools CLX 550 Driven tools 4,000 rpm (V3, V4 and V6) 5.44 kw 7.3 hp / 20 Nm 14.8 ft lbs (40 % DC) Power (kw) Nm 14.8 ft-lbs Torque (Nm) 5.44 kw 7.3 hp The power diagrams stated in the brochure are based on the machine configuration with SIEMENS control. 1 Speed (rpm) 0 100% S1 ED 40% S3 ED 1,000 2,000 3,000 4,000 The data for the machines with FANUC control can be provided separately upon request.

36 DMG MORI LifeCycle Services DMGMORI.COM Customer First Our service promise! Available for you around the clock: service-hotline.dmgmori.com We have good news for you: Our service and spare parts prices have been completely revised. With our service commitments, we want to meet your high demands with the highest service quality. Please contact us your sales and service team is at your disposal! Top quality at fair prices. It's a promise! Best Price Guarantee for Original Spare Parts. Should you get a spare part offered by us at least 20 % cheaper elsewhere, we will refund the price difference up to 100 % *. Spindle service at best prices. The highest level of competence from the manufacturer at new and attractive prices DMG MORI spindle service! Subject to modification. Technical update rights reserved. The machines depicted here may include some options, equipment and CNC alternatives. Up to 50 % lower service costs. New Flat Call-Out Rate without travel expenses or any additional costs! Our protective shield for your productivity. Reduced operating costs, highest machine availability and maximum precision DMG MORI Service Plus! P _0119_EN-US * All information and price advantages for Customer First are available at: customer-first.dmgmori.com

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