C 50. The Powerful. milling at its best

Transcription

1 C 50 The Powerfu miing at its best

2 C 50 5-axes / 5-sided machining up to 2,000 kg The C 50 U at home in a fieds Too and moud making Highy dynamic simutaneous 5-axes machining up to a component weight of 2,000 kg. Medica engineering Difficut to machine materia in record time Aerospace Precision in perfection Mechanica engineering Fuy automatic and fexibe manufacturing systems Motor sport Highest precision at high avaiabiity Subcontract industry Dynamic, precise and reiabe

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4 C 50 C 50 Dynamic in a new dimension 3 axes in the too component independent dynamics Pick up magazine integrated in the base, thereby saving space Stainess stee design of the entire working area Idea chip cearance dry machining Swive range of NC swive rotary tabes +100 to -130 Large working area reative to the machine footprint Accessibiity very good ergonomics

5 DYNAMICS ACCURACY COMPACTNESS SURFACE QUALITY AVAILABILITY Modified gantry design with idea main axis support Tandem drive for high machine dynamics in the Y-axis Force characteristics three guideways with one guideshoe for idea force baance Linear axes above the working area Torque motor (C-axis) for high dynamics Tandem drive (A-axis) prevents torsion with high accuracy 4 5

6 Construction Large too dimensions max. too diameter Ø1000 mm / max. too height 810 mm Cooant tank with arge cooant voume Centra cabe routing integrated into the machine encosure Encapsuated working area with autom. top and aminated safety gass panes Crane oading max. door opening 1250 mm Contro pane ergonomic rotating Patform extending aong the entire front of the machine

7 CONSTRUCTION DESIGN DRIVE TOOL ELECTRONICS Cube 67 most modern Profibus technoogy Service door for maintenance work - pneumatic/ubrication Switch cabinet centra with cooing unit Cooing centra for the entire machine Service door for maintenance work-hydrauic Magazine oading and unoading station for ergonomic too oading Patform for magazine oading and unoading station Design principe - Modified gantry design, the disadvantages of the conventiona gantry design have been avoided - Three axes in the too, thus workpieces independent dynamics, idea pre-requisite for rapid traverses and feed up to 60 m/min. - Moduar configuration of the tabe and expansion variants in the muti-functiona machine base - Drives and guideways outside / above the working area - Z axis with eectrica and mechanica quick stop against uncontroed drop - Compact design, thus itte space required - Compete transport - No foundation required - Optimised static and dynamic properties - Maximum utiisation, positioning and ong term accuracy - High dynamics in the machining process - Short positioning and start times on account of high acceeration of 6 m/s 2 Drives and guideways - Y side as a traverse rests on three carriages with three staggered guideways - Good guidance ratio of the cross side which is moved by tandem drives on both sides cose to the atera guideways - Very rigid dynamic cross side rest - Roer recircuating guideways in a inear axes, thus constant dynamic conditions - Digita AC servo motors with pretensioned ba screws - Permanent position monitoring system - Low-maintenance automatic centra grease ubrication system Too change - Automatic too change in cyce - Ring magazine for 60 / 42 toos as SK 40, HSK A 63, SK 50 or HSK A Integrated in the machine base unit - Protected outside of the working area, thus no contamination of the toos Eectronics - Digita drives - Absoute measuring systems - Latest contro technoogies - Frequency-based recovery of the braking energy into the mains - Switch cabinet with air-conditioning unit 6 7

8 Machine ADVANTAGES OF A UNIQUE MACHINE CONCEPT LARGEST WORKING AREA RELATIVE TO THE INSTALLATION SURFACE UNIQUE AXIS CONCEPT SHORT CHIP-TO-CHIP TIMES ON ACCOUNT OF INTEGRATED TOOL MAGAZINE SINGLE LIFT TRANSPORT AND BOLT FREE INSTALLATION CONSISTENT MODULAR DESIGN FROM THE STANDARD MACHINE TO THE FLEXIBLE MACHINING CENTRE

9 Working area Traverse X-Y-Z 1,000-1, mm Rapid inear traverse X-Y-Z m/min Linear acceeration X-Y-Z 6 m/s 2 Main spinde drive Speed 18,000 rpm. Torque up to 240 Nm Main power up to 39 kw Speed 9,000/12,000 rpm. Torque up to 380 Nm Main power up to 60 kw Too changer (pick up) Magazine positions 60 / 42 Chip-to-chip time approx. 7,0 s Contro Heidenhain itnc 530 Siemens S 840 D *(chip-to chip times were determined in accordance with VDI 2852, sheet 1 in a 3-axis design) 8 9

10 Tabe variants HIGH DEGREES OF FREEDOM IN THE WORKING AREA VERY HIGH TABLE LOAD (UP TO 2,000 KG AT HIGHEST PRECISION) NO CHIP COLLECTION ON THE TABLE (TABLE SWIVELLING) SWIVELLING AXIS A AND ROTARY AXIS C ARE IN THE WORKPIECE (U SHAPE) TORSION PREVENTION THROUGH TANDEM DRIVES HIGH DYNAMICS THROUGH LINEAR TECHNOLOGY (HIGH-TORQUE MOTORS IN THE ROTARY AXIS) WIDE TRUNNION SUPPORT DISPLACEMENT RESULTS IN A LARGE COLLISION FREE CIRCLE SWIVELLING AXIS A IN THE COMPONENT Compicated 5-axis machining processes are carried out by comparativey sma traverses of the inear axes VERY LARGE COLLISION CIRCLE Optimum utiization of the working area SEPARATION OF THE ROTARY AND SWIVELLING AXES User and programmer friendy based on easy foow-up of the tabe movements TABLE LOAD High masses on a tabe variants MediA SUPPLY For nine suppy ines (option)

11 NC-controed swiveing rotary tabe Camping surface: Ø 1150 mm 2 sided fattened to: 900 mm Swive range: / Speed - swiveing axis A: Speed - rotary axis C: Type of drive axis C: Maximum tabe oad: T-grooves: 20 rpm. 30 rpm. Torque kg parae 9 / 18 H7 NC-controed swiveing rotary tabe Camping surface: Ø 700 mm Swive range: / Speed - swiveing axis A: Speed - rotary axis C: Type of drive axis C: Maximum tabe oad: T-grooves: Adjacent camping pate (Option) T-grooves: 20 rpm. 30 rpm. Torque kg parae 9 / 14 H x 700 mm parae 11 / 14 H

12 Spindes HIGH-TECH SPINDLES FOR DEMANDING MILLING PROCESSES SLIM-END SPINDLE FOR MACHINING DEEPER CAVITIES FEW IRREGULAR EDGES (PREVENTION OF COLLISION) Spinde Spinde speed: 9000 rpm. Interface: SK 50 Torque: 380 Nm Main power: 60 kw Spinde speed: rpm. Interface: HSK A 100 Torque: 380 Nm Main power: 60 kw M [Nm] 380,0 330,0 197,0 75,0 105,0 56,0 20% 30% 40% 100% 60,0 52,0 44,0 31,0 P [kw] 26,0 Spinde Spinde speed: rpm. Interface: SK 40 / HSK A 63 Torque: Main power: n [rpm.] Nm 39 kw M [Nm] 240,0 200,0 108,0 42,0 24,0 10,5 9,5 39,0 35,0 32,5 20% 100% 20,0 40% 30% 17,5 P [kw] n [rpm.]

13 C 50 UP PALLET CHANGER PW 2000 TO BE EXTENDED TO A FLEXIBLE MANUFACTURING CELL TRANSPORT OF COMPLETE MACHINE WITHOUT DISASSEMBLY WIDE ACCESS DOORS TO THE WORKING AREA With paet changer systems in severa different sizes, we are setting new standards for setup in parae to production with our highy dynamic 3-axis, 4-axis, and especiay 5-axis machines. Increased productivity through additionay adaptabe storage systems. The paet changing system PW 2000 was speciay designed for the C 50 U dynamic and is abe to hande transport weights up to 2000 kg per side incuding paet. The system consists of an NC-controed traversing unit and a rotary eement with doube gripper. The generousy dimensioned access doors (on the front and side) aow for ergonomic access to the working area and machine setup station for the machine operator. The paet changing system is shipped without being disassembed and is adapted to the machine

14 Paet changer PW 2000 Paet changer PW 2000 Paet dimensions Number of paets without storage Number of paets with storage 800 x 800 / Ø 1000 mm 1000 x 800 / Ø 1166 mm 2 paets 21 paets Transport weight per side incuding paet max kg Repeating accuracy < 0,01 mm C 50 UP with additiona magazine ZM 41

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16 Magazine PICK UP MAGAZINE INTEGRATION INTO THE MACHINE BASE (Standard magazine) VERY GOOD ACCESSIBILITY COVERS FOR THE SPINDLE TAPERS Too changer (pick up) Interface: SK 40 / HSK A 63 SK 50 / HSK A 100 Chip-to-chip time*: approx. 7.0 s approx. 7.0 s Magazine positions: Maximum too enght: 430 mm 430 mm Maximum too diameter: Ø 160 mm Ø 250 mm Maximum too weight: 15 kg 30 kg Maximum magazine oad: 480 kg 462 kg Additiona magazine: 41 pockets - Additiona magazine: pockets Additiona magazine: 162 pockets - *(chip-to-chip time were determined in accordance with VDI 2852, sheet 1 in a 3-axis design)

17 Additiona magazine ZM 124 Additiona magazines for compex machining processes - Own too management software integrated in the contro - Adapted to magazine oading point - Up to eight oading points for fast oading of the magazines ZM 124 and 162 Additiona magazine ZM

18 Options OPTIONS FOR INCREASING THE SAFETY FEATURES THE INDIVIDUAL APPLICATION POSSIBILITIES THE PROCESS SAFETY THE ECONOMIC EFFICIENCY Options in detai - Through the spinde cooant suppy (paper tape fiter) - Minima quantity ubrication interna + externa - Bowing attachment / bed fushing - Oi mist extractors - Too breakage monitoring system/too measurement - Automatic front doors

19 Contros HEIDENHAIN itnc 530 OR SIEMENS S 840 D 3D SOFTWARE 15 TFT-TECHNOLOGY USER-DEFINED SOFTKEYS smartnc ShopMi CONTROLS FOR DEMANDING MILLING PROCESSES Whether for too and moud making, in production or in high-speed machining, they stand out for their many advantages. SAFE CONTROLS Contros with integrated safety technoogy keeping with category 3 described in European standard EN e-messenger Increases the avaiabiity of the machines and minimises production faiures. Teeservice Teeservice ensures even faster support in case of programming and operating probems. * For detaied information, pease refer to the individua eafets

20 Technica data Working area Traverse X axis 1000 mm Traverse Y axis 1100 mm Traverse Z axis 750 mm Linear rapid traverse X axis 60 m/min Linear rapid traverse Y axis 60 m/min Linear rapid traverse Z axis 55 m/min Linear acceeration X-Y-Z 6 m/s 2 Linear feed force X axis N Linear feed force Y axis N Linear feed force Z axis N Main spinde Speed rpm. SK 40 / HSK A 63 n drive Main power/torque 20 % ED 39 kw / 240 Nm Speed rpm. HSK A 100 Main power/torque 20 % ED 60 kw / 380 Nm Speed 9000 rpm. SK 50 Main power/torque 20 % ED 60 kw / 380 Nm Contro unit Heidenhain itnc 530 n Siemens Sinumerik 840 D n Too changer Interface SK 40/HSK A 63 SK 50/HSK A 100 (pick up) Magazine pockets Chip-to-chip time* ca. 7.0 s ca. 7.0 s *(chip-to-chip times were determined in accordance with VDI 2852, sheet 1 in a 3-axis design) Maximum too enght 430 mm 430 mm Maximum too weight 15 kg 30 kg Maximum too diameter Ø 160 mm Ø 250 mm Maximum magazine oad 480 kg 462 kg Extension of Additiona magazine 41 pockets - too storage Additiona magazine pockets capacity Additiona magazine 162 pockets - Connection Mains connection 400 V / 50 Hz 400 V / 50 Hz vaues Power consumption 71 kva 84 kva (machine) Compressed air 6 bar 6 bar Weight (standard version) approx t Transport Width 2,930 mm dimensions C 50 Depth 6,500 mm (basic machine) Height 3,550 mm Herme AG reserves the right to carry out modifications without prior notification, which may ead to deviating technica data.

21 Tabe variants NC-controed swiveing rotary tabe Ø 700 Ø 1150 Camping surface Ø 700 mm Ø 1150 mm Camping surface 2-sided fattened to mm Swive range / / Speed - swiveing axis A 20 rpm. 20 rpm. Speed - rotary axis C 30 rpm. 30 rpm. Maximum tabe oad 2,000 kg 2,000 kg T-grooves parae 9 / 14H7 9 / 18H7 Adjacent camping pates 1200 x 700 mm - T-grooves parae 11 / 14 H7 - Position measuring Resoution mm n system direct Position Tp in X-Y-Z axis keeping with mm n toerance German standard VDI/DGQ 3441 (determined at 20 Cesius +/- 1 Cesius constant ambient temperature. Our products are subject to German export aws and exports have to be approved as the achievabe accuracy may be smaer / equa than 6 μm.) Voume of Amount of cooant 420 n cooant Pump deivery 5 bar / 80 L/min Options Automatic cabin door Rotating cear-view window Eectrica heat compensation Eectrica hand-hed contro modue Touch probe incuding preparation Preparation for touch probe Too breakage monitoring / measuring system Cooant nozze Minima quantity ubrication interna + externa Air bast through the spinde centre Bed fushing BDE signa Oi mist extractor Air purge for inear scaes Status amp Through the Amount of cooant 1,500 spinde cooant Pressure (infinitey variabe manue) max. 80 bar / 26 /min suppy with paper Mains connection 400 V / 50 Hz tape fiter Power consumption 26 kva Chip conveyor Scraper bet conveyor n Hinged bet conveyor Ejection height of swarf conveyor 1,100 mm Chip cart 450 Hydrauic system Operating pressure 120 bar n Centra ubrication Minimum quantity ubrication n system n standard equipment to order 20 21

22 Dimensions C 50 U C 50 U dynamic 1 Machine 2 Oi mist extractor 3 Chip conveyor 4 Chip cart 5 Through the spinde cooant suppy 6 continuous-fow cooing unit X X Pu-out dimension chip conveyor 2250 mm

23 Dimensions C 50 UP C 50 UP dynamic 1 Machine 2 Oi mist extractor 3 Chip conveyor 4 Chip cart 5 Through the spinde cooant suppy 6 continuous-fow cooing unit 7 Paet changer PW Magazine extension ZM 41 9 Magazine extension ZM Magazine extension ZM X

24 Herme a over the word Herme + Partner Vertriebs GmbH Oymühenstraße 29a - D Oy-Mitteberg Phone +49 (0) Fax +49 (0) vertrieb.hpv@t-onine.de Herme-Leibinger Systemtechnik GmbH Daimerstraße 14 - D Tuttingen Phone +49 (0) Fax +49 (0) info.hs@herme.de Innovaris GmbH & Co. KG Daimerstraße 6 - D Ottobrunn Phone +49 (0) Fax +49 (0) info@innovaris.de Herme (Schweiz) AG Tobeäckerstrasse 6 - CH-8212 Neuhausen Phone +41 (0) Fax +41 (0) info@herme-schweiz.ch Herme Nederand B.V. Moièreaan NL-5924 AN Veno-Berick Phone +31 (0) Fax +31 (0) info@herme-nederand.n Verkaufsbüro Begien Martin Coun Medertsestraat 55 - B-3545 Haen Phone +32 (0) Fax +32 (0) herme@scaret.be Herme Machine Co. LLC 5100 West Frankin Drive Frankin, WI 53132, USA Phone Fax info@hermemachine.com Herme Itaia S.r.. Via Papa Giovanni XXIII 9-b I Rodano (MI) Phone Fax info@herme-itaia.it Herme Österreich Rudof Fuch Sportpatzstraße 31/2 - A-8712 Proeb Phone +43 (0) Fax +43 (0) rudof.fuch.hpv@utanet.at Herme Ceská Repubika Mios Branda Chudenická 1060/28 CZ Praha 10 Mobi mios.branda.hpv@herme.cz Martin Skukáek Podhájom 1365/ SK Dubnica nad Váhom Phone +421 (0) Fax +421 (0) martin.skukaek.hpv@stonine.sk Herme China Shanghai Representative Office Foor 21 E, Shanghai Industry Buiding No. 18 North Cao Xi Road Shanghai, P.R.China Phone Fax hermesha@126.com Beijing Representative Office No Tower A, Dongyu Buiding No. A 1 Shuguang Xii Road Chaoyang District Beijing, P.R.China Phone /2/3 Fax hermebeijing@vip.163.com Herme WWE AG Zuger Straße 72 CH-6340 Baar/ZG Phone +41 (0) Fax +41 (0) info@herme-wwe.com OOO Herme Vostok u. Pokovaya 1 RU Moskau Phone Fax info@herme-vostok.ru The machining exampes used in this eafet are pubished with the expicit approva of our friendy customers. The information in this eafet ony contains genera descriptions or performance characteristics which in a rea appication do not aways meet the description or which may change by further deveopment of the products. The requested performance parameters sha be binding ony, if they are expicity agreed within the saes contract. Subject to technica modifications 04/08/C50/4000/EN/F Printed on paper beached without chorine miing at its best Maschinenfabrik Berthod Herme AG Industriestrasse 8-12 D Gosheim Phone +49 (0) Fax +49 (0) info@herme.de