Great Productivity, Vertical Tapping Center

Transcription

1 UGINT Machine too Brochure Ver. 1 Engish Great Productivity, Vertica Tapping Center PT400S UT380 UT360D UT420 UM450 XT6000S

2 2 3 Technoogy NCMechanism Controer Energy Saving UGINT Series with innovative design and increasing productivity A new eader in vertica tamping machine good for mass producing auto parts, IT parts and mod process! Future vertica machining center with cuttingedge technoogies and compact size HiSpeed Tapping Center PT400S Maintains stabe precision in the high speed of cutting operation, with motor seria structure. High speed of main spinde : Direct 24,000rpm Motor Vertica Tapping Center UT380 Automotive part and IT part optimization Impements rapid speed, 60m/min for each of axis and 1G for acceeration and reduction. Dua Tabe Tapping Center UT360D Reduce the workpiece s instaation and remova for processing increase Machine structure proper for various of product productivity. Expansion Tapping Center UT420 UM450 High rigid of structure through FEM High durabiity in stabe machine structure XAxis Long Tapping Center Wide tabe of work area : 3, 460 XT6000S : 6, High speed and high precision by adapting Linear Motor (XT6000S)

3 4 5 Technoogy NCMechanism BASIC STRUCTURE SPINDLE Main Spinde the most advanced mechanism of highspeed technoogy With proper bearing pressure setting, it is possibe to perform a wide range of processing by increasing the rigidity of main axis, preventing the temperature when rotating and reaizing Direct 24,000r/min of max. rotation number. The rigid tapping adapted as a standard maximizes the improvement of productivity with prompt and correct tap processing. In addition, it has exceent in processing degree and extends on the reverse rotation, the processing time has been saved with doube speed return. Pretensioned & Doube Anchored Ba screw Precise 4row anguar thrust bearings are used to fix both edges, remove backash on the transfer axis and expansion due to temperature rise during transferring ba screw and prepressure is appied. Aso, precise axis transfer is reaized by seriay connecting with servomotors. Spinde Specification Taper Speed (rpm) Power (Max./Cont.) Torque (Max./Cont.) Driving Method r/min kw(hp) N. m 12,000r/min NT #30 12, /3.7 (7.5/5) 35/ ,000r/min NT #30 15, /2.2 (5/3) 23.6/14 24,000r/min NT #30 24, /2.2 (5/3) 23.6/12.4 Forwarding System Thru Servo Motor Rapid transfer speeds for each axis reach the record high of 60m/min and argey reduce noncutting time by appying 1G of acceeration and deceeration. High Coumn An optiona high coumn which adjusts 150 height is appied to increase process area (except DUAL TABLE). Appication of Fu LM GUIDE Power & Torque Mitsubishi 12,000r/min Mitsubishi 15,000r/min Power (kw) Torque (N.m) Power (kw) Torque (N.m) 3.7kW (15min) N.m (15min) kW (Cont.) N.m (Cont.) Mitsubishi 24,000r/min Power (kw) Torque (N.m) 3.7kW (15min) N.m (15min) kW (Cont.) N.m (Cont.) ,500 15,000 1,500 1,700 2,000 3,000 24,000 UT360D LM Guide with exceent response is appied to minimize noise during the transfer and reduces noncutting time with exceent transfer speed. In addition, the system maintains its precision even for ongtime uses by minimizing abrasion on side side and sick sip unike genera sides. Spinde Taper Axia Movement is Important for Face Contact Before Camping After Camping Option Appying spinde fixing 2 faces (PT400S Standard) The system uses main axis fixing 2 faces (BBT #30) which contact main axis and taper crosstions to reduce vibration and reaize highspeed processing with high precision. ATC repetitive precision is improved by increasing standard diameter and extends too ife by protecting Zaxis from deformation during highspeed operation.

4 6 7 Technoogy NCMechanism PERIPHERAL DEVICE Tabe The system uses a argesized tabe with for UT380 and for UT420 and has perfect side way structure to bock chips and cutting oi for a the guide surfaces. Automatic System Option Dua Tabe UT360D The wide standard may set new processes outside whie processing various parts, increasing productivity by cutting instaation time for materias. In particuar, the rotation tabe adopts Rack & Pinion system worked by hydrauic mechanism and is designed to simpy determine ocation through Location Pin. Gantry Loader System ATC & Magazine Magazine The tooing width has been enarged as it is abe to seect the 14 too turret type of magazine as a standard and 20too Arm ess Type and 20too, 24too twin arm type of magazine. Speciay, in case of twin arm type, it is possibe to quicky exchange the toos at the speed of 1.1. for TT whie 2.0. CC so, the specific cutting time has been minimized. Option System Touch Sensor Too TLM Linear Scae Robot System Option { } : Twin Arm Type No. of Too Too Shank Max. Too Weight Too Seection Method Too Change Time TT CC PT400S 14EA [20EA] {20, 24EA} BBT30 3 {2.8} 1.1 {1.1} 2.1 {2.0} UT380 14EA [20EA] {20, 24EA} BT30 [BT40] 3 {2.8} 1.2 {1.1} 2.1 {2.0} UT360D 14EA [20EA] {20, 24EA} BT30 3 {2.8} 1.2 {1.1} 2.1 {2.0} UT420 / UM450 14EA [20EA] {20, 24EA} BT30 [BT40] 3 {2.8} 1.2 {1.1} 2.1 {2.0} [ ] : Option The machining criteria of workpiece is measured through interface signa between instrument unit (Touch Sensor Too) and workpiece, cooridinate vaue is automaticay set in the basic coordinate system. The too broken, wearout degree and offset vaue can be automaticay measured, ensuring working convenience. The inear scae can achieve highy accurate positioning and be highy toerabe against therma deformation, which processes more accurate product.

5 8 9 Technoogy NCMechanism XAxis Long Tapping Center Tabe 3, 460 and XT6000S 6, have a wide tabe of work area, which had processed max. area against same cass of system. Coum Moving This adapts a coumn moving function so that precision cutting can impemented and it prevents the tabe from overhanging when heavy workpiece oading and processing. Two Spinde Type Basic Structure had been increased the precision by appying X axis Linear Motor, aso had been advanced work capabiity and productivity with two of Coum Moving Type spinde. ATC & Magazine No. of Too Too Shank Max. Too Weight Too Seection Method Too Change Time TT CC 14EA BT EA BT Linear Motor Linear Motor has a ow fever, without rigid drop and backash, and can accuratey perform position determination and interpoation, contour contro in the high feed speed.

6 10 11 Technoogy NCMechanism Easy to Operate NC Operate Data Server Operation The device may directy search for process programs from inserted CF card in the sot or HDD (M700). Aso, it is possibe to edit the programs directy from the device. It is possibe to ca subprograms from the processing program in the memory card or HDD and there is no imit on program formats. Simpified Automatic Prograing System (NAVI MILL) Users seect a process on the screen and input data to automaticay write programs for each process. Too paths are visuaized as graphics if users register too and cutting conditions in advance. CF Card Caibrating Locationdependent progressive backash Existing backash caibration due to backash from eastic deformation from ba screws causes excessive caibration and abrasion. In the progressive backash, the protrusion is effectivey reduced by graduay changing caibration vaues to reaize highy precise processes. Automatic Determination in Cutting Conditions The system automaticay determines cutting conditions for each process from cutting condition fies or preregistered too fies. Customizing processing programs Macro programs write the processing program and it is possibe to add orders among processes in the edit screen and the manufacturer may customize macros for each process. NC Monitor / NC Exporer (Ethernet) Advanced new standard for Mitsubishi CNC M70/M700 Series Increasing process and reducing tack time 0.1um for minimum input unit and 1nm for interpoation unit to reaize highy smooth mechanica processing Upgrading cacuation speed due to highspeed PLC engine to reduce cyce time Dispaying the same screen on the NC dispay with the PC If needed, it is possibe to check and configure data through the HMI with the same standard screen by connecting to NC controing unit. It is possibe to easiy transfer processing programs and NC data ike variabes and parameters by connecting NC and host PC through the Ethernet. M700 Series Fresh and advanced operabiity reducing setup time Popups, operation, program and aarm guidance with no screen ayer Impementing NAVI MILL and NAVI LATHE for simpe prograing Compact size Impementing 60 of compact design integrating the screen and CNC controer Ethernet M70 Series

7 12 13 Technoogy NCMechanism Externa Dimensions unit : Tabe Dimensions unit : (DOOR OPEN) UT380 / PT400S UT420 UM450 UT380 PT400S (DOOR OPEN) (DOOR OPEN) TSot TSot TSot UT360D Option Standard UT360D TSot Tap UT420 UM (DOOR OPEN) 104 (Ony UT450) Too Shank BT30/BBT30 TOOL MAS403 P30T1 unit : 주 1) Ø2.5 관통은주축관통형쿨런트옵션

8 14 15 Technoogy NCMechanism Externa Dimensions unit : Specifications 1500 St St. Tabe Tabe Size Maximum Load Capacity PT400S UT380 Spinde Taper NT #30 NT #30 [NT #40] Spinde RPM r/min 24,000 [20,000] 12,000 [15,000] Spinde Spinde Power Output (Max./Cont.) Spinde Torque (Max./Cont.) Spinde Driving Method kw N.m 3.7/ /3.7 [3.7/2.2] 23.6/ /14.1 [23.6/14] 445 Trave (X/Y/Z) 520/400/350 {480} 520/380/350 {480} Feed Distance from Tabe Surface to Sp Distance from Coumn to SP. center Rapid Feed Rate (X/Y/Z) m/min 150~500 {150~630} /60/ Side Type Number of Toos ea LM GUIDE 14 [20] {20, 24} Too Shank Max. Too Dia. (W.T / W.O) BBT30 Ø80 {Ø80 [Ø65]} BT30 [BT40] ATC Max. Too Length Max. Too Weight Too Seection Method Too Change Time TT CC 3 {2.8} 1.1 {1.1} 1.2 {1.1} 2.1 {2.0} 2.1 {2.0} Tank Capacity Cooant Tank Lubricating Tank Hydrauic Tank /min 90 Tabe Dimensions unit : power Suppy Machine Eectric Power Suppy nomina power Foor Space (L W) Height V/KVA f/cm 2 220/15 5 1,600 2,542 2,443 {2,632} NC Weight Controer Dispay inch 2,800 2,850 Mitsubishi M720VS [SIEMENS 828D s] 8.4 Coor TFT Mitsubishi M70VB [M70VA] [SIEMENS 828D s] Program Capacity M 600 Specifications are subject to change for improvement without notice. NT #40, SIEMENS NC : Separate specification [ ] : Option, { } : Twin Arm Type

9 16 17 Technoogy NCMechanism Specifications Specifications UT360D UT420 UM450 Tabe Tabe Size Maximum Load Capacity Tabe Change Time Tabe Tabe Size Maximum Load Capacity Spinde Taper 3, 460 6, NT #30 Tabe Driving Method Rack & Pinon Spinde RPM r/min 12,000 [15,000] 12,000 Spinde Taper NT #30 NT #30 [NT #40] Spinde Spinde Power Output (Max./Cont.) kw 5.5/3.7 [3.7/2.2] 5.5/3.7 Spinde RPM r/min 12,000 [15,000] Spinde Torque (Max./Cont.) N.m 35/14.1 [23.6/14] 35/14.1 Spinde Spinde Power Output (Max./Cont.) kw 5.5/3.7 [3.7/2.2] Spinde Driving Method Spinde Torque (Max./Cont.) N.m 35/14.1 [23.6/14] Trave (X/Y/Z) 3,000/420/350 6,000/420/350 Spinde Driving Method Distance from Tabe Surface to Sp 250~600 Trave (X/Y/Z) 520/360/350 {480} 700/420/350 {480} 700/450/350 {480} Feed Distance from Coumn to SP. center 480 Distance from Tabe Surface to Sp ~550 {~680} 150~500 {150~630} Rapid Feed Rate (X/Y/Z) m/min 12 [24]/48/60 36/48/60 Feed Distance from Coumn to SP. center Side Type LM GUIDE Y, ZAxis : LM GUIDE, XAxis : Linear Motor Rapid Feed Rate (X/Y/Z) m/min 48/48/60 Number of Toos ea 14 Side Type LM GUIDE Too Shank BT30 Number of Toos ea 14 [20] {20, 24} Max. Too Dia. (W.T / W.O) Ø80 Too Shank Max. Too Dia. (W.T / W.O) BT30 BT30 [BT40] Ø80 {Ø80 [Ø65]} ATC Max. Too Length Max. Too Weight 3 ATC Max. Too Length Max. Too Weight Too Seection Method 3 {2.8} Too Seection Method Too Change Time TT CC Tank Capacity Too Change Time Cooant Tank Lubricating Tank Hydrauic Tank TT CC /min 1.2 {1.1} 2.1 {2.0} 90 Tank Capacity power Suppy Cooant Tank Lubricating Tank Hydrauic Tank Eectric Power Suppy nomina power /min V/KVA f/cm 2 220/25 5 power Suppy Eectric Power Suppy nomina power V/KVA f/cm 2 220/10 5 Machine Foor Space (L W) Height 4,600 2,838 7,860 2,880 2,605 Foor Space (L W) 1,840 3,220 {2,015 3,220} 2,110 2,593 2,090 2,644 Weight 6,900 11,000 Machine Height 2,592 {2,837} 2,500 {2,743} 2,383 {2,575} Controer Mitsubishi M70VA Weight 4,500 3,500 3,800 NC Dispay inch 8.4 Coor TFT Controer Mitsubishi M70VB [M70VA] [SIEMENS 828D s] Program Capacity M 600 NC Dispay Program Capacity inch M 8.4 Coor TFT 600 Specifications are subject to change for improvement without notice. [ ] : Option Specifications are subject to change for improvement without notice. NT #40, SIEMENS NC : Separate specification [ ] : Option, { } : Twin Arm Type

10 18 19 Technoogy NCMechanism Mitsubishi M70/M700 Overseas Network Axis Contro Simutaneous controabe 3 Axes (X/Y/Z) axes Least Coand ( ") Least input Absoute Inch / Metric conversion Interpoations Positioning Linear ( ") G20, G21 G00 G01 UGINT is growing up to become a goba eader with wordcass competitive edge. We aim to become one of Asia s signature enterprises with gobay competitive power Circuar Feed Function G02, G03 Dwe G04 Hande trave Override 0.001/0.01/0.1 ( / / ) Trave Override F0, 25, 50, 100% Feed Override 0% (10% unit) Jog Override 06000/min (196.9ipm) (20steps) acceeration/deceeration Prograing Function Rapid trave : inear Cutting feed : exponentia Soft over treave Storage Length Registered programs M70 : 600m M700 : 1280m M70 : 400 M700 : 1000EA UGINT Co., Ltd. Program edit Program index De, Ins, At, Protect Program Name 大砂数控 ( 威海 ) 有限公司 Squence index N4 Digits Program data input G10 Bacround edit Rigid Tapping Dispay LCD/MDI 8.4 Coor LCD Language Interface Eng / Kor / Chi / EU Data in/out RS232C Tape code CF CARD STM Function Sp. Speed S5 digit Too T2 digit M,B M2, B2 digit Too Function Too ength measurement Cutter compensation C Too offset amount 400 Reference Reference point return G28 Easy to Operate Prograing system for creating CNC programs easiy. Reference point return check Auto work reference Reference System Side Function of Program Etc. Fixed driing cyce mirror image G27 G53 (machine), G54G59 M HQ and Factory 11071, Woamdong, Daseogu, Daegu, Korea Te. 053) ~8 Fax. 053) Homepage. 大砂数控 ( 威海 ) 有限公司 中国山东省威海市工业新区 Te ~8 Fax Homepage. Program restart