Vturn-NP16. VictorTaichung. New & Narrow Lathe with High Performance. Art of recision & erformance

Transcription

1 R VictorTaichung Art of recision & erformance Vturn-NP6 New & Narrow Lathe with High Performance Machine width.5 meters Turning length 50 mm Rapid feeds 30/30 m/min Roller guideways Servo turret One-piece slant bed Rear / Right chip disposal Ready for unmanned operation Victor Taichung - an established ISO-900 & 400 company

2 Pursuit of Productivity New & Narrow Lathe Machine width only Z-travel 50 mm High rapid feed 30 m/min 6" power chuck Rear chip disposal 488 mm (58.6")

3 Victor Taichung's own spindle Spindle output kw (S3-5%) Power (kw) S 60min,S3 40% S3 5% S 5min,S3 5%.kW kw 7.5kW 5.5kW S Continuous Strong structure One piece slant bed Max. acc. output High rapid feeds 30/30 m/min Roller type guideways Meehanite casting Speed (rpm) Torque (Nm) 93. S 60min,S3 40% S3 5% S 5min,S3 5%.Kw Kw 5.5 S Continuous Max. acc. output Speed (rpm) Certificated Casting GM400 GA350 Roller guides 35 mm (X/Z) Coolants & chips disposal Coolant flush on Z-axis covers. Cliff design minimizes chip built-up. Rear disposal chip conveyor minimizes machine width. Servo driven Turret 3-piece coupling design without turret disk up/down affords high pressure coolants without leakage during indexing. Turret indexing time 0.9 (T-T, opposite). C-axis option is available with BMT-45 milling turret.

4 Standard & Optional Accessories Fanuc 0i-TF (0.4") control + Manual Guide I (MGI) Right side for easy operation Manual Guide I for easy programming Inverter type hydraulic tank reduces the temperature rise Fanuc 0i-TF (0.4") Coolant flush onto covers (Photo with opt. pump Grundos MTH4-40/4) Inverter type hydraulic tank Manual MT#3 tailstock (opt.) Tool presetter & Part catcher (opt.) Oil skimmer (opt.) 3

5 Tooling accessories (Excl. BMT Turret) TOOLS \ MODEL For direct mounting on turret Taper slice Mounting block Vturn-NP6 Tool shank for turret disk Maximum boring bar Dia. Face + OD cutting tool holder Face + ID. cutting tool holder Boring bar holder 3 mm ( /4") 40 mm ( /") 0 mm (3/4") 3 mm ( /4") 6 - O.D & Face tool Face & O.D cutting tool holder I.D & Face tool Face & I.D cutting tool holder Clamp block Boring bar sleeve 8 mm (5/6") 0 mm (3/8") mm (/") 6 mm (5/8") 0 mm (3/4") 5 mm (") 3 mm ( /4") - U Drill U Drill socket U -drill holder Boring bar sleeve Large dia. boring bar Turret disc Drill socket MT MT MT3 Opt. Opt. Small dia. boring bar Boring bar sleeve Boring bar / drill holder U drill holder 3 mm ( /4") 40 mm ( /") - Drill socket (MT#) Drill U drill socket 0 mm (3/4") 5 mm (") 3 mm ( /4") - C-axis Application Vturn-NP6CM with BMT-45 Milling Turret (Optional) O.D. tool : 0 ( 3/4 ) O.D. tool holder 0 ( 3/4 ) O.D. tool holder 0 ( 3/4 ) Drill I.D.ø (I.D.ø/ ) I.D.ø0 (I.D.ø3/8 ) I.D.ø 8 (I.D.ø5/6 ) I.D.ø Boring bar sleeve Boring bar sleeve Boring bar/drill holder I.D.ø40 (I.D. ø-/ ) 40 Drill socket DIN 6499 (ER5) Collet A I.D.ø40 (I.D. ø-/ ) I.D.MT# O.D.ø40 I.D.MT# O.D.ø40 (I.D.MT# O.D.ø-/ ) I.D.MT3# O.D.ø40 (I.D.MT3# O.D.ø-/ ) Drill/mill A U-drill holder Live tool holder (0 ) A Live tool holder (90 ) M8XP.5X8(depth) Ø8(coolants) A Ø36 Ø45 A-A section Boring bar I.D.ø3 (I.D.ø-/ ) I.D.ø5 (I.D.ø ) I.D.ø0 (I.D.ø3/4 ) I.D.ø6 (I.D.ø5/8 ) U-drill socket 6.5 Boring bar I.D.ø3 (I.D.ø-/4 ) I.D.ø5 (I.D.ø ) I.D.ø0 (I.D.ø3/4 ) I.D.ø6 I.D.ø30 Face & I.D. tool holder 0 ( 3/4 ) U-drill 4-M8XP.5X8(depth) Ø8(coolants) Face & I.D. tool : 0 ( 3/4 )

6 Built for Unmanned Operation Built in articulated robot EWR-03 Maximum part weight: 3 kg Maximum part size: Ø0 x L.00 mm Part loading/unloading time along chuck: 7 seconds. Flexible work feeders for unmanned operation. Robot with grippers Work feeder (multiple pallets) Work feeder (single pallet) Work feeder (vibrator)

7 Gantry Robot Mounted on machine base composes a compact cell Heavier parts (> 3 kg) can be loaded Part changeover time: 5 seconds (including door open/close time) One robot can take care two lathes. Two robots for two lathes increase production for the parts with short cutting time A

8 VICTOR Taichung s FANUC 0i-TF 0.4 Control (Type I) Specifications Standard ITEM\SPECIFICATION Controlled Axes: DESCRIPTION. Controlled axes Axes (X, Z). Simultaneous controlled axes Axes 3. Least input increment 0.00mm 4. Least command increment mm (X) / 0.00mm (Z) 5. Command system Incremental / Absolute 6. HRV Control HRV3+ 7. Unexpected disturbance torque detection (AIR-BAG) Std. 8. Backlash compensation Std. 9. Stored pitch error compensation Std. Operation & Program Input:. Input / Output interface RS-3, PCMCIA Card, USB. Tool offset 99 sets 3. Sequence number N5-Digit 4. Program number O8-Digit 5. Program name 3-characters 6. M code function M3-digit 7. S code function S4-digit 8. T code function T4-digit 9. Positioning G00 0. Linear interpolation G0. Circular interpolation G0, G03. Programmable data input G0 3. Plane selection G7~G9 4. Inch / Metric conversion G0 / G 5. Reference position return G8, G30 6. Thread cutting G3, G34 7. Threading retract Std. 8. Tool nose radius compensation G40~G4 9. Work piece coordinate system G5~G59 0. Macro, Sub program call G65, M98, M99 (0 folds nested). Multiple repetitive cycle I & II G70~G76. Canned cycle for drilling G80~G89 3. Canned cycles G90, G9, G94 4. Program stop / end M00~M0 / M30 5. Rigid tapping (Spindle) M9 6. Manual Guide I Std. 7. Optional blocks skip -9 Std. Feed Function:. Manual handle feed rate X, X0, X00. Rapid traverse rate F0, 5%, 50%, 00% 3. Cutting feed rate 0~50% 4. Spindle override 50~0% 5. Feed er Minute / Revolution G98 / G99 Edit Operation:. Part Program Storage Length (in total) 80m / 5kB (0i / 3iB). Number of Registerable programs (in total) Part Program Editing Std. C Axis Function:. Polar coordinate interpolation G, G3. Cylindrical interpolation G07 3. CS contouring control Std. 4. Spindle control with servo motor G Coordinate System Rotation Std. OPTIONS With hardware included 0i-TF. Tool life management. Program restart 3. Data server (with PCB and ATA card) 4. Fast Ethernet (00Mbps, available in Data server) 5. CC Link (included Robot) 6. PROFIBUS slave Without hardware included 7. Part program storage length (50m/MB) 8. Number of registerable programs Circular thread cutting (G35,G36) 0. AICC- (G5. Q, 40 blocks). AICC- (G5. Q, 00 blocks). Helical interpolation (C-axis only) 3. Arbitrary speed threading Optional Spindle Output (5 kw, S3-5%) Power (kw) kW 5kW S3 5% S 5min,S3 5% Torque (Nm) S3 5% S 5min,S3 5% S 60min,S3 40% kw 7.5kW S Continuous Max. acc. output Speed (rpm) S 60min,S3 40% Max. acc. output S Continuous Speed (rpm) Milling Motor Output (. kw) Speed--Torque Characteristics 5 Tbrque (N.m) Intermittent Operating Conti nuous Operating (std.) (opt.) Speed (rpm) 7

9 Interference Chart / Operating Range Vturn-NP6 Ø Ø490 Ø500 Ø Ø Vturn-NP6CM Ø Ø3 Ø40 Ø (X-travel) Ø77 Ø (X-travel) Ø Ø60 Ø80 Ø (Z-axis stroke) 0 (Z-axis zero point) " chuck (Quill stroke) (Stroke of tailstock) 50 (Z-axis stroke) (Z-axis zero point) Ø60 Ø "chuck (Tailstock stroke) (Quill stroke) 5 5 (X-axis zero point) (X-axis stroke) MT# (X-axis zero point) MT# (X-axis stroke) Machine Layout (door open) 430 (door open) (588, C-axis) 488 (588, C-axis) 788 (opt. 5kW motor) 788 (opt. 5kW motor)

10 R Machine Specifications Item Unit Vturn-NP6 (CM) Capacity Swing over bed dia. mm Ø570 Standard turning dia. mm Ø85 (Ø00) Maximum turning dia. mm Ø60 (Ø00) Swing over carriage dia. mm Ø35 Between centers mm 70 Bar capacity (Hole thru draw bar) mm Ø4 Axis Feeds X axis travel mm 0+30 (50+00) Z axis travel mm 50 Rapid feed - X / Z axis m/min 30 / 30 Feed motor - X / Z axis kw.8 /.8 JOG feed m/min X/Z: 0~60 Ball screw dia. x pitch mm Ø5 x P0 (X) Ø40 x P0 (Z) Guideway width - X / Z axis mm 35 / 35 Spindle Spindle speed rpm 6000 Spindle nose (chuck) inch A-5 (6") Spindle motor power (cont./30min/5%) kw 5.5 / 7.5 / (opt. 7.5 / / 5) Spindle bearing inside dia. mm Ø80 Spindle taper /0 Turret No. of tools (live) () Tool shank size mm 0 Max. boring bar dia. mm Ø3 (BMT-45) Exchange time (T-T) sec 0.9 (opposite) Milling speed rpm 4000 (opt. 6000) Milling motor kw. Tailstock (Optional) Tailstock quill dia. mm Ø60 Quill stroke mm 80 Quill taper M.T. #3 Machine NC controller Fanuc 0i-TF (0.4") Coolant tank capacity L 60 Power requirement kva 3.8 Machine dimension L x W x H mm 488 (588) x 956 x 775 Net weight kgs 800 * Machine and controller specifications are subject to change without notice. Standard accessories: Fanuc 0i-TF (0.4") with Manual Guide i Hydraulic chuck with soft jaws Chip conveyor (rear disposal) Fully enclosed splash guarding Tool holders (only for standard turret) Coolant flush on Z-axis cover 3 step warning light Optional accessories: Manual tailstock with power quill Chip conveyor (right disposal) Manual tool presetter Auto tool presetter Parts catcher (swing type) KITAGAWA power chuck Air conditioner for electrical cabinet (Panel cooler) Higher pressure coolants Bar feeder interface Air blow Oil skimmer Oil mist collector Hard jaws Tailstock center Auto door Separable chip conveyor (to save floor space when drawn out) C-axis (Vturn-NP6CM) Robot system profile: Sales turnover: USD 38 mil s (in 05)* No. of employees: 83 *Exchange rate: USD=30 TWD. 600 TEL: R THE VICTOR-TAICHUNG COMPANIES HTL VTL VMC HMC XMT PIM TAIWAN info@mail.or.com.tw Victor Taichung Machinery Works Co., Ltd. Headquarters: 088, Sec. 4, Taiwan Blvd., Taichung, Taiwan, R.O.C. TEL : FAX : Overseas Marketing Division: TEL : FAX : UK Victor CNC (UK) Ltd. TEL : FAX : VictorTaichung was also marketed under the brand names FRANCE Victor France TEL : FAX : GERMANY Victor GmbH TEL : FAX : MALAYSIA Victor Machinery (M) SDN. BHD. TEL : FAX : THAILAND Victor (Thailand) Co. Ltd. TEL : FAX : INDONESIA PT. Victor Machinery Indonesia TEL : FAX : (outside North America) and USA Fortune International Inc. TEL : FAX : SOUTH AFRICA Victor Fortune (PTY) Ltd. TEL : FAX : CHINA Victor Taichung Machinery (Shanghai) TEL : FAX : GBGE6EB