KENNAMETAL HERTEL FIX-PERFECT

Transcription

1 KENNAMETAL HERTEL

2 Contents Inserts Key to identification numers E 2 Summary of inserts E 3 Summary of chipreakers E 4 Summary of cutting grades E 6 Appication notes E 7 Inserts E 10 Bade toos Key to identification numers E 18 Recommended toos E 20 Toohoders E 22 Boring ars E 32 E 1

3 Key to identification numers for inserts R 1. Lathe programme 2. No. of cutters 2 Insert with 2 cutters 4 Insert with 4 cutters 8 Insert with 8 cutters 3. Size 4. Basic insert shape Inserts with 2 or 4 cutters: 5. Direction of working R L Right Left mm mm mm mm mm mm mm mm Inserts with 8 cutters: 01 Rake ange 6 02 Rake ange Chipreaker design 0 Specia 1 Standard version Toerance ±0.15 mm 4 Chipreaker as per comination poishing sheet, upon request 5 Chipreaker as per comination poishing sheet, 20 rake ange, upon request 6 Precision version Toerance ±0.015 mm 7 Chipreaker which cannot e encode as per comination poishing sheet 9 Chipreaker as per comination poishing sheet, upon request 7. Chip geometry 2 Without ground chipreaker 3 Without ground chipreaker, corner radius straight-through ground 5 Chipreaker with hoow groove 7 Offset chipreaker with corner radius 8. Ausführung 0 Specia 1-6 Standard E 2

4 Type Page R/L121 E R/L R/L R/L R/L R/L17. E10 E11 E12 E12 E13 Summery of inserts Type R/L R/L R/L R/L R/L R/L R/L R/L17. Page E14 E14 E10 E10 E11 E12 E12 E13 Type R/L R/L R/L17. Page E11 E12 E Type R/L Page E15 E15 E Type Page R/L12. E R/L R/L L R/L171 E17 E16 E17 E17 Type R/L R/L R/L R/L R/L171 Page E16 E17 E16 E17 E17 Type R/L R/L R/L121 Page E16 E17 E R/L171 E17 E 3

5 Summary of chipreakers Operation Chipreakers Geometries Designation Stee Stainess stee Cast iron Non-ferrous metas Heavy machining materias Hard materias Description Finish chipreaker A-purpose reaker for a mutitude of finishing tasks Finish chipreaker Cutter with wide, positive rake ange, aso suitae for difficut working conditions Finish chipreaker Sharp-edged cutters for mutipe tasks Finishing Finish chipreaker Sharp-edged cutters for mutipe tasks Finish chipreaker Chipreaker with good chip contro for mutipe finishing tasks Finish chipreaker For profiing stee and cast stee Chipreaker for medium machining. The optimum choice for profiing cast iron Medium machining Chipreaker for medium machining. Highy positive chipreaker geometry with preferred use in NF meta cutting Chipreaker with staiised positive chipreaker design, for medium appications in favourae conditions Chipreaker with positive chipreaker design, for medium appications in VA and NF meta cutting E 4

6 Summary of chipreakers Operation Chipreakers Geometries Designation Stee Stainess stee Cast iron Non-ferrous metas Heavy machining materias Hard materias Description Standard chipreaker for medium machining tasks. Sturdy cutter configuration for upper feed range, even in difficut conditions For profiing in medium machining range on stee Medium machining Preferred for medium machining range on standard stee grades Cassic chipreaker for stee and cast stee For face and ongitudina operation for mutipurpose and cost-effective operations With either 6 or 12 degree rake ange for medium machining of stee For profiing operations with greater cutting depths in the stee sector Muti-purpose chipreaker for roughing on a wide range of materia Roughing Chipreaker for heavy machining, preferred for stee and cast iron Positive, ighty staiised chipreaker for roughing appications For face and ongitudina operations with deeper cuts on stee E 5

7 Summary of cutting grades Cutting grade Structure Recommended appications Standard designa tion Composition: Wear-resistant sustrate with a 4-phase CVD coating. Recommended appication: Muti-purpose appication on stee and cast materias. 13E TiN A 2 O 3 TiCN TiN HC-P15 HC-M10 HC-K15 Caride Coated Carides CM3 CM5 TiN TiCN TiC Caride TiN TiCN TiN Composition: Tough sustrate with a TiCN-CVD coating. Recommended appication: Mainy used for medium to heavy machining of stee, stainess stee, cast and heavy machining materias. Composition: Extremey tough caride grade with a TiCN-ased CVD coating. Recommended appication: For turning stee and stainess stee at medium to ow cutting speeds, aso suitae for difficut working conditions. HC-P35 HC-M25 HC-K25 HC-P50 HC-M40 Caride Composition: Uncoated WC carides with high TiC/TaC content, thus high resistance to cratering. P10 Recommended appication: For fine machining of stee at medium to ow cutting speeds. HW-P10 Coated Carides P25 KM1 Caride uncoated Caride uncoated Composition: Muti-purpose, uncoated WC caride with medium Co and TiC/TaC content. Recommended appication: Medium machining of stee, aso suitae for appications with sight cutting interruptions. Composition: Uncoated fine-grain caride with 6% Co and sight TaC content. Recommended appication: Suitae for a appications using stainess/ne metas and high-temperature aoys. HW-P25 HW-M10 HW-K10 Caride uncoated E 6

8 Roughing Depth of cut a p (mm) Appication notes Medium machining R/L Finishing Feed f (mm) Roughing Depth of cut a p (mm) Medium machining Finishing Note: For detaied appications of chipreakers for different materia groups see pages E8-E9 Feed f (mm) E 7

9 Appication notes Recommended cutting materias Cutting condition Heaviy intrrupted cut / / / / Chipreaker CM3 CM5 CM5 Sighty interruptet cut Varying depth of cut Smooth cut Recommended cutting speeds (m/min) CM5 CM3 CM3 CM3 P10 P25 CM3 P10 P25 13E CM3 Stee 13E P25 P10 Recommended cutting materias Cutting condition Heaviy intrrupted cut / / / / / Chipreaker KM1 CM5 CM5 Sighty interruptet cut Varying depth of cut Smooth cut Recommended cutting speeds (m/min) CM5 KM1 CM3 CM5 KM1 CM3 CM3 KM1 KM1 CM3 Stainess stee CM3 13E KM1 Recommended cutting materias Cutting condition Heaviy intrrupted cut / / 151 / / Chipreaker KM1 KM1 CM3 Sighty interruptet cut Varying depth of cut Smooth cut Recommended cutting materias (m/min) CM3 KM1 13E CM3 KM1 13E CM3 KM1 13E 13E Cast iron 13E KM1 E

10 Recommended cutting materias Cutting condition Heaviy intrrupted cut Appication notes / / / / Chipreaker KM1 KM1 KM1 Sighty interruptet cut Varying depth of cut KM1 KM1 KM1 KM1 KM1 KM1 Smooth cut KM1 KM1 KM1 Recommended cutting speeds (m/min) Non-ferrous metas KM Recommended cutting materias Cutting condition Heaviy intrrupted cut / / / / / 152 / / Chipreaker KM1 KM1 KM1 Sighty interruptet cut Varying depth of cut KM1 CM3 KM1 KM1 CM3 CM3 Smooth cut Recommended cutting speeds (m/min) Heavy machining materias CM3 KM1 KM1 CM3 CM E 9

11 Inserts with 2 positive cutters, incuded ange ε = 56 s r xt γº f xγ f x HG 20 acute x HG 20 acute HG x HG x * HG 20 acute * HG 20 acute * HG 20 acute HG = Hoowground with 20 effective rake ange s 7 / *12 / * positive too cearance 12 When using toohoder R/L310 with WSP γ is reduced y 5 56 r t f γ f γ 13E CM3 CM5 P10 P25 KM R R R R R R R R R L L L L L L L L156 Avaiaiity see current price ist. Ordering exampe: 10 pieces R121 KM1 E 10 E22 E32 E7 E3 E6

12 Inserts with 2 positive cutters, incuded ange ε = 56 s r xt γº f x γ f x x x x x x x x x x x x x x x x x x x x x x x x10 t s f 7 γ f γ When using toohoder R/L310 with WSP γ is reduced y 5 56 r 13E CM3 CM5 P10 P25 KM R R R R R R R R R R R R L L L L L L L171 Avaiaiity see current price ist. Ordering exampe: 10 pieces R171 13E E22 E32 E7 E3 E6 E 11

13 Inserts with 2 positive cutters, incuded ange ε = s r xt γº f xγ f x HG 20 acute HG x x HG x x10 HG = Hoowground with 20 effective rake ange s 7 t f γ f γ r 13E CM3 CM5 P10 P25 KM R R R R L L L L L L121 Avaiaiity see current price ist. Ordering exampe: 10 pieces R121 KM1 E 12 E22 E32 E7 E3 E6

14 Inserts with 2 positive cutters, incuded ange ε = s r xt γº f xγ f x x x x x x x x x x x x x x10 s 7 t f γ f γ r 13E CM3 CM5 P10 P25 KM R R R R R L L L L L L L172 Avaiaiity see current price ist. Ordering exampe: 10 pieces R171 13E E22 E32 E7 E3 E6 E 13

15 Inserts with 2 positive cutters, incuded ange ε = 50 s r xt γº f xγ f x x10 s 7 50 r t f γ f γ 13E CM3 CM5 P10 P25 KM R L171 Inserts with 2 positive cutters, incuded ange ε = 73 s r xt γº f x γ f acute γ s r 13E CM3 CM5 P10 P25 KM R L145 Avaiaiity see current price ist. Ordering exampe: 10 pieces R171 CM3 E 14 E23 E7 E3 E6

16 Inserts with 4 positive cutters, incuded ange ε = 58 s r xt γº f xγ f x x x x x x x x x x10 s 7 58 r t f γ f γ 13E CM3 CM5 P10 P25 KM R R R R R L L173 Inserts with 4 positive cutters, incuded ange ε = 90, for heavy maching s r h γº f xγ f x x x x22 γ h s 8 r f γ f r 13E CM3 CM5 P10 P25 KM Avaiaiity see current price ist. Ordering exampe: 10 pieces R171 13E E23 E7 E3 E6 E 15

17 Inserts with 8 positive cutters, with 6 or 12 rake ange s r xt γº f xγ f x x x x x x x30 8 s 6 f γ γ f r 13E CM3 CM5 P10 P25 KM R R R R R R R R R R R L L L L L L L L L L121 Avaiaiity see current price ist. Ordering exampe: 10 pieces R121 13E E 16 E23 E7 E3 E6

18 Inserts with 8 positive cutters, wit2 rake ange s r xt γº f xγ f x x x s 6 t γ r 13E CM3 CM5 P10 P25 KM R R R L L L171 Inserts with 4 positive cutters, with 6 or 12 rake ange s r xt γº f xγ f x x x30 8 s 6 f γ γ f r 13E CM3 CM5 P10 P25 KM R R R R L L L L L131 Avaiaiity see current price ist. Ordering exampe: 10 pieces R171 CM3 E23 E7 E3 E6 E 17

19 Indentification numers Toohoders, oring ars and oring head R 1. Turning pogramme 2. No. of cutters 1 Inserts with 2 cutters 3 Inserts with 4 cutters 7 Inserts with 8 cutters 3. Version or 93 setting, for maching auminium setting ange setting ange setting ange setting ange setting ange setting ange setting ange or 93 setting ange 4. Shaft dimensions Toohoder: h w 5. Direction of working R L Right Left x 10 mm x 40 mm x 16 mm x 20 mm x 50 mm x 25 mm x 25 mm 32 x 32 mm x 32 mm Boring ars/oring heads d mm mm mm mm mm Insert size and type 7. Insert shape 8. screwsupport Cutters mm mm mm mm mm mm mm mm mm mm mm mm 2 Au Activated from 0 main cutter 1 minor cutter 2 aove 5 main cutter with sharpeedged fu cartridge 6 minor cutter with sharpeedged fu cartridge E 18

20 system Features of the athe too system: Cost-effective use of inserts with up to 8 positive cutters per insert. Guaranteed rigid camping of inserts. High staiity due to upright insert for roughing and profiing tasks. Optimum chip evacuation guaranteed. Cutting edges protected y insert seat. Indexae insert ground on a sides, thus requiring in ess cutting force. Toos avaiae with shank dimensions: Toohoders: mm Boring ars: ø mm Boring heads: ø mm E 19

21 Recommended toos E 20 Externa machining Appication Toohoders Page E E E E E E E E E E E E E E E E E E E E E28 92 χ 78 o o o o o o

22 Recommended toos Interna machining Boring ars Appication χ Page E E E E33 Interna machining Boring heads Appication χ Page E E35 E 21

23 Toohoders Toohoder camping Length of cutting edge Approach- Type Shank cross section h x w Page E E E E E E E E o E o E E E o E29 E o E30

24 Toohoders h f E I h= I 1 2 f stud screw Aen key SPARE PARTS R R L L h f 90 E I h= I 1 2 f stud screw Aen key SPARE PARTS R L L R Avaiaiity see current price ist. Ordering exampe: R700 R L700 L E 23

25 Toohoders h h2 E3 f I h= h 2 I 1 2 f stud screw Aen key SPARE PARTS R R R R L L L L h E3 f 75 1 I h= I 1 f stud screw Aen key R R R R R R SPARE PARTS L L L L L L E 24 Avaiaiity see current price ist. Ordering exampe: R310 R L310 L

26 Toohoders h f 90 E3 2 1 I h= I 1 2 f stud screw Aen key SPARE PARTS R R R R R R L L L L L L h h2 f E I h= h 2 I 1 2 f stud screw Aen key R R R R SPARE PARTS L L L L Avaiaiity see current price ist. Ordering exampe: R131 R L131 L E 25

27 Toohoders h h2 E3 f I h= h 2 I 1 2 f Shim stud screw Aen key SPARE PARTS R R R R R R R R R R R R R R R R L L L L L L L L L L L L L L L L E 26 Avaiaiity see current price ist. Ordering exampe: R110 R L110 L

28 Toohoders h f E I h= I 1 2 f stud screw Aen key R R R R R R SPARE PARTS L L L L L L h f E I h= I 1 2 f Shim stud screw Aen key SPARE PARTS R R L L Avaiaiity see current price ist. Ordering exampe: R130 R L130 L E 27

29 Toohoders h E3 f I h= I 1 2 f stud screw Aen key R R R R R R SPARE PARTS L L L L L L E 28 Avaiaiity see current price ist. Ordering exampe: R021 R L021 L

30 Toohoders h f E I h= I 1 2 f stud screw Aen key R R Optiona: R R R Optiona: R R R Optiona: R SPARE PARTS L L Optiona: L L L Optiona: L L L Optiona: L Avaiaiity see current price ist. Ordering exampe: R100 R L100 L E 29

31 Toohoders h h2 E3 f 45 Note: Longitudina and face turning with chipreaker 131. Ony face turning with chipreakers 121 and I h= h 2 I 1 2 f stud screw Aen key SPARE PARTS R L R L Optiona: L R L Optiona: L L R L R Optiona: R L R Optiona: R h h2 E3 f I h= h 2 I 1 2 f stud screw Aen key SPARE PARTS R R R R Optiona: R R R Optiona: R R R Optiona: R L L L L Optiona: L L L Optiona: L L L Optiona: L E 30 Avaiaiity see current price ist. Ordering exampe: R101 R L101 L

32 Toohoders h h 2 f E I h= h 2 I 1 2 f stud screw Screw Aen key SPARE PARTS R R R R R R R R Optiona: R R R Optiona: R R R Optiona: R L L L L L L L L Optiona: L L L Optiona: L L L Optiona: L Avaiaiity see current price ist. Ordering exampe: R103 R L103 L E 31

33 Boring ars Boring ar camping Length of cutting edge Length of cutting edge Approach- Type Shank cross section h x w Shank width d g7 Page E E33 Boring head adaptors Type Shank width d g7 Page E34 - Boring head camping 1.2 Length of cutting edge Approach- Type Shank width d 1 Page E35 56 E 32

34 Boring ars h1 h f 92 E3 2 1 D min I h I 1 2 f D min stud screw Aen key SPARE PARTS R L R L R L h1 E3 f d g7 D min I d g7 I 1 f D min stud screw Aen key SPARE PARTS R L R L R L Avaiaiity see current price ist. Ordering exampe: R131 R L131 L E 33

35 Boring head adaptors = (Boring head) R1/4" 1 (Boring head) 1 2 d 1 dg7 d 1 d g7 1 2 Ba nozze screw for a nozze NEUTRAL SPARE PARTS Connecting dimensions for oring ar adaptors _ A + _ 0.1 E + _ 0.1 M H8 G G7 12 N7 6 m6 d1 B +0.1 _ C + _ 0.1 F + _ T D + _ 0.1 D + _ Cooant ore d 1 M T A B C D D 1 E F G 40 M M E 34 Avaiaiity see current price ist. Ordering exampe:

36 Boring heads d 1 E3 f 92 1 λ D min I d 1 I 1 f D min λ stud screw Aen key / SPARE PARTS R/L L/R R/L L/R Avaiaiity see current price ist. Ordering exampe: R110 R L110 L E 35