PRODUCT INFORMATION. HSS NON-STEP EXTRA LONG DRILLS 10 D, 15 D and 20 D! VOL.3 TDXL TDXL

Transcription

1 PROUCT INFORMATION HSS NON-STEP EXTRA ONG RIS, an 2! VO.3

2 1 Newy eveope fat fute (Pat. P.) 2 4 Newy eveope ow-resistance thinning (Pat. P.) Newy eveope WX coating for ris 3 features four newy eveope technoogies incuing three patents pening! Newy eveope compoun fute ea construction (Pat. P.) New technoogies! New fute shape (Pat. P.) ramaticay improves chip evacuation! It is capabe of non-step riing from up to 2x! Fute Form Highy rigi, wie futes with smooth curves Newy eveope fat fute (Pat. P.) Chip shape when riing SC Short, broken pieces ong, cury chips 1

3 HSS EXTRA-ONG RI New technoogies! The newy eveope thinning (Pat. P.) exhibite haf the thrust resistance(in-house comparison)! Thining Form Thrust Resistance Thrust [N] 2, 1,7 1, 1, Thrust Thrust [N] 2, 1,7 1, 1, Thrust Sharp an ow-thrust new thinning form [s] was teste at a epth of 2x [s] The competitor's prouct with a shorter fute was teste at a epth of x New technoogies! Newy eveope compoun fute ea construction (Pat. P.) Stabe riing power (spine amperage) The newy conceive fute esign wiens in the mie, significanty improving chip evacuation. Thanks to this, it is capabe of non-step riing of up to 2x ma 167 ma CH2 [V] (m/v) CH1 [V] (m/v) New technoogies! -m -m +s +s +2s +25s +3s +35s +4s +45s +s +55s +6s New coating improves urabiity! The newy eveope WX Coating makes ris sparke! 2

4 Processing Exampes ower CO 2 output than competitors!!!!. Eco-Frieny Commitment! Too Compare to the competitor's prouct, cut CO 2 by,96 kg or 5,4% per hoes!! Work Materia SC (IN CK AISI ) riing Spee 25 m/min (796 min -1 ) CO2 output in SC Fee epth of Hoes 176 mm/min (,22mm/rev) NON STEP mm () (Bin) kg-co2 per hoes Cooant Water Soube Machine Vertica Machining Center Compare to the competitor's prouct, the maximum thrust vaue is stabe. urabiity is 1,8 to 3 times greater!! Too 7 riing Spee Number of Hoes 3 18 Maximum Thrust Vaue Work Materia riing Spee Fee epth of Hoes SC (IN CK AISI ) 2 ~ 4 m/min (9 ~ 1.82min -1 ) 127 ~ 255 mm/min (,14mm/rev) NON STEP 99 mm (14 ) (Bin) 2m/min 3m/min 4m/min 96 Hoes 144 Hoes 181 Hoes 288 Hoes 336 Hoes 336 Hoes riing Spee m/min Cooant Water Soube Too runhout uner 2µm Machine Horizonta Machining Center ri for piot hoe Too epth of Hoes EX-GS ø 7,1 mm 14mm 3

5 Processing Exampes Thrust Torque Thrust[N] 2, 1,7 1, 1,2 1, Torque[N-m] [s] [s] A Thrust[N] 2, 1,7 1, 1,2 1, High thrust Torque[N-m] Torque increase at about 2x [s] [s] B Thrust[N] 2, 1,7 1, 1,2 1, Thrust fuctuations Torque[N-m] Torque increase at about 12x [s] [s] C Thrust[N] 2, 1,7 1, 1,2 1, Torque[N-m] espite its stabe thrust, torque increase at the mie of the hoe [s] [s] 5, Thrust[N] 4, 3, 2, 1, -1, Breakage Torque[N-m] 折損 Breakage Torque fuctuations began at about 8x -2, [s] [s] A & B : Because of its short fute ength, it cou ri ony up to 25x. Our ri exhibite urabiity of more than 3 times the competitor's prouct! Horizonta machining, externa cooant, 47 meters riing ength! Too 6 2 Work Materia SCM42H (Simiar IN CrMo5) riing Spee 24m/min (1,273min -1 ) Fee mm/min (.mm/rev) (Up to 112 hoes) Non-step 229mm/min (.18mm/rev) (Unti too ife) Non-Step A B Wear Conitions Number of Hoes Hoes 112 Hoes 392 Hoes epth of Hoes 12mm (2) (Through) Cooant Water Soube Machine Horizonta Machining Center ri for piot hoe Too EX-GS ø 6,1 epth of Hoes mm After riing 392 Hoes A After riing 112 Hoes B After riing 112 Hoes 4

6 Processing Exampes Compare to the competitor's prouct, our ri was capabe of riing an overwheming number of hoes!! Too 1,6 2 Work Materia SC (IN CK AISI ) Number of Hoes Hoes 13 Hoes riing Spee 2 m/min (3.98 min -1 ) Fee epth of Hoes 32 mm (2 ) Cooant Machine 64 mm/min (,16mm/rev) Non-step Up to 8 mm from beginning of hoe 92 mm/min (,23mm/rev) Non-step After 8 mm Water Soube Vertica Machining Center Bin 1 Hoe 1 Hoe ri for piot hoe Too EX-GS ia 1,65 epth of Hoes 4,8 mm Stabe non-step riing is possibe even for materia with 3 HRC!! Too Work Materia SCM 44 (3 HRC) riing Spee 16 m/min (9 min -1 ) 112 mm/min (,22mm/rev) Non-step Fee Number of Hoes 1 21 Hoes Breakage 8 Hoes Breakage 2 Hoes 8 Hoes Excessive wear epth of Hoes mm ( ) Bin Cooant Machine Water Soube Vertica Machining Center ri for piot hoe Too EX-GS ia.1 epth of Hoes 2 mm after 8 hoes after 93 hoes 5

7 Operation Type imensions ATA PRESTAZIONE HAUTE PERFORMANCE HSS extra ong ri. HSS extra ange Bohrer HSS Punte extra unga NonSoi step riing Carbie Ohne Step Foratura continua Foret HSSE revêtu extra ong. Without interna cooant Ohne innerer Kühmittezuführ senza fori i ubrificazione sans arrosage centra ATAS PRESTACIONES HSS ekstra ang. HSS extra ånga borr Broca HSS extra arga. Высокая производительность Uen uspåning i Step fri borrning,, 2 Taarao ininterrumpio Uen køekanaer utan Kykanaer sin agujeros e refrigeración h8 Непрерывное сверление глубиной Бeз внутреннего охлаждения R X 3 h7 Сверхдлинное сверло из быстрорежущей стали <3 EP Stock ,6 1,8 2, 2,1 2,2 2,3 2,4 2,5 2,6 2,7 2,8 2,9 3, 3,1 3,2 3,3 3,4 3,5 3,6 3,7 3,8 3,9 4, 4,1 4,2 4,3 4,4 4,5 4,6 4,7 4,8 4,9 5, 5,1 5,2 5,3 5,4 5,5 5,6 5,7 5,8 5,9 6, 6,1 6,2 6,3 6,4 6,5 6,6 6,7 6,8 6, ,6 1,8 2, 2,1 2,2 2,3 2,4 2,5 2,6 2,7 2,8 2,9 3, 3,1 3,2 3,3 3,4 3,5 3,6 3,7 3,8 3,9 4, 4,1 4,2 4,3 4,4 4,5 4,6 4,7 4,8 4,9 5, 5,1 5,2 5,3 5,4 5,5 5,6 5,7 5,8 5,9 6, 6,1 6,2 6,3 6,4 6,5 6,6 6,7 6,8 6,9 Price EP Stock , 7,1 7,2 7,3 7,4 7,5 7,6 7,7 7,8 7,9 8, 8,1 8,2 8,3 8,4 8,5 8,6 8,7 8,8 8,9 9, 9,1 9,2 9,3 9,4 9,5 9,6 9,7 9,8 9,9,,1,2,3,4,5,6,7,8,9 11, 11,1 11,2 11,3 11,4 11,5 11,6 11,7 11,8 11,9 12, , 7,1 7,2 7,3 7,4 7,5 7,6 7,7 7,8 7,9 8, 8,1 8,2 8,3 8,4 8,5 8,6 8,7 8,8 8,9 9, 9,1 9,2 9,3 9,4 9,5 9,6 9,7 9,8 9,9,,1,2,3,4,5,6,7,8,9 11, 11,1 11,2 11,3 11,4 11,5 11,6 11,7 11,8 11,9 12, Price X 12 4 X WX HSS-Co Forage en continu Appications - Anwenungen - Appicazioni - Appications - Appikation - Appikation - Apicaciones - Применение C.2%.25<C.4% C.45% SCM ~35 HRC 35~45 HRC SK GG GGG Cu AI AC OSG Europe: 45~ HRC Ti ~7 HRC SUS Tia Inc eivery from stock Avaiabe on short notice 6

8 Operation Type imensions ATA PRESTAZIONE HAUTE PERFORMANCE HSS extra ong ri. HSS extra ange Bohrer HSS Punte extra unga NonSoi step riing Carbie Ohne Step Foratura continua Foret HSSE revêtu extra ong. Without interna cooant Ohne innerer Kühmittezuführ senza fori i ubrificazione sans arrosage centra ATAS PRESTACIONES HSS ekstra ang. HSS extra ånga borr Broca HSS extra arga. Высокая производительность Uen uspåning i Step fri borrning,, 2 Taarao ininterrumpio Uen køekanaer utan Kykanaer sin agujeros e refrigeración X 12 h8 h7 Непрерывное сверление глубиной Бeз внутреннего охлаждения 4 Сверхдлинное сверло из быстрорежущей стали WX R X 3 <3 EP Stock ,6 1,8 2, 2,1 2,2 2,3 2,4 2,5 2,6 2,7 2,8 2,9 3, 3,1 3,2 3,3 3,4 3,5 3,6 3,7 3,8 3,9 4, 4,1 4,2 4,3 4,4 4,5 4,6 4,7 4,8 4,9 5, 5, ,6 1,8 2, 2,1 2,2 2,3 2,4 2,5 2,6 2,7 2,8 2,9 3, 3,1 3,2 3,3 3,4 3,5 3,6 3,7 3,8 3,9 4, 4,1 4,2 4,3 4,4 4,5 4,6 4,7 4,8 4,9 5, 5,1 Price X HSS-Co Forage en continu EP ,2 5,3 5,4 5,5 5,6 5,7 5,8 6, 6,2 6,3 6,5 6,6 6,8 6,9 7, 7,1 7,5 8, 8,1 8,2 8,5 8,6 8,8 9, 9,3 9,5 9,7 9,8,,5 11, 11,5 11,8 12, Stock 5,2 5,3 5,4 5,5 5,6 5,7 5,8 6, 6,2 6,3 6,5 6,6 6,8 6,9 7, 7,1 7,5 8, 8,1 8,2 8,5 8,6 8,8 9, 9,3 9,5 9,7 9,8,,5 11, 11,5 11,8 12, Price Appications - Anwenungen - Appicazioni - Appications - Appikation - Appikation - Apicaciones - Применение 7 C.2%.25<C.4% C.45% SCM ~35 HRC 35~45 HRC SK GG GGG Cu AI AC OSG Europe: 45~ HRC Ti ~7 HRC SUS Tia Inc eivery from stock Avaiabe on short notice

9 2 Operation Type imensions ATA PRESTAZIONE HAUTE PERFORMANCE HSS extra ong ri. HSS extra ange Bohrer HSS Punte extra unga NonSoi step riing Carbie Ohne Step Foratura continua Foret HSSE revêtu extra ong. Without interna cooant Ohne innerer Kühmittezuführ senza fori i ubrificazione sans arrosage centra ATAS PRESTACIONES HSS ekstra ang. HSS extra ånga borr Broca HSS extra arga. Высокая производительность Uen uspåning i Step fri borrning,, 2 Taarao ininterrumpio Uen køekanaer utan Kykanaer sin agujeros e refrigeración h8 Непрерывное сверление глубиной Бeз внутреннего охлаждения h7 Сверхдлинное сверло из быстрорежущей стали R X 3 <3 EP Stock ,6 1,8 2, 2,1 2,2 2,3 2,4 2,5 2,6 2,7 2,8 2,9 3, 3,1 3,2 3,3 3,4 3,5 3,7 3,8 4, 4,1 4,2 4, ,6 1,8 2, 2,1 2,2 2,3 2,4 2,5 2,6 2,7 2,8 2,9 3, 3,1 3,2 3,3 3,4 3,5 3,7 3,8 4, 4,1 4,2 4,3 Price EP Stock ,5 4,6 4,8 5, 5,1 5,2 5,5 5,7 5,8 6, 6,3 6,5 6,8 6,9 7, 7,5 8, 8,1 8,2 8,5 9,, 11, 12, ,5 4,6 4,8 5, 5,1 5,2 5,5 5,7 5,8 6, 6,3 6,5 6,8 6,9 7, 7,5 8, 8,1 8,2 8,5 9,, 11, 12, Price 2 X X WX HSS-Co Forage en continu Appications - Anwenungen - Appicazioni - Appications - Appikation - Appikation - Apicaciones - Применение C.2%.25<C.4% C.45% SCM ~35 HRC 35~45 HRC SK GG GGG Cu AI AC OSG Europe: 45~ HRC Ti ~7 HRC SUS Tia Inc eivery from stock Avaiabe on short notice 8

10 Cooant Appication Key Points Vertica machining center Horizonta machining center eepest area Hoe entrance at eepest area Hoe epth miway point ri entrance area Hoe entrance at hoe epth miway point ri antrance area Hoe entrance Hoe area epth miway point eepest area Hoe entrance area Hoe epth miway point eepest area Aow the cooant to move aong the ri if the ischarge fow rate is ow or the number of nozzes is too few. If there are too few cooant nozzes is sma, increase the amount of cooant an its ischarge pressure an aow the cooant to move aong the ri so that it is appie constanty to the entrance. If there are too few cooant nozzes is sma, the cooant that is appie to the hoe entrance wi stray from the hoe aong the way. Recommene Operation For Using Make a piot hoe. Recommene ri : EX-SUS-GS For a piot hoe, seect.5mm to.1mm arger size ri than. For eep hoe, we recommen to ri eeper piot hoe. For a vertica machining center. When riing many hoes in a sma area with vertica machining center. We recommen ony centering by 13 egree point ange S to avoi chips buiing up in piot hoes, which can cause ri chipping or breakage. When riing the piot hoe it is recommene to make the hoe 3x in epth, at a fee rate equa to (ri φx.1) per revoution. Straightness wi be ess accurate than a comparabe operation in a horizonta machining center. We recommene to use point ange from 12 egree an over..5.1mm Start suppying the cooant. Increase the revoution to the esignate spee an start riing. At the start of riing, set the fee rate to 1% of the ri ia. an increase the fee rate when the epth reaches between 3x an 5x. 12 Insert the into a piot hoe with ow revoution. (~ minˉ¹) Increase fee rate to between 1 an 2% Set it to 1% between 3x an 5x After riing, move the ri away from the bottom of the hoe; then reuce its spee whie puing it out of the hoe. 9

11 , an 2 Type Recommene riing Conitions WORK MATERIA RIING SPEE RI IA. (mm) CARBON STEES SC S35C ~ 7N/mm 2 SPEE (min -1 ) 2 ~ 24 m/min FEE RATE (mm/rev) AOY STEES SCM SCr SNCM 7 ~ N/mm 2 SPEE (min -1 ) 18 ~ 22 m/min FEE RATE (mm/rev) TOO STEES IE STEES (unquenche) SK SK H31 AC 7 ~ N/mm 2 SPEE (min -1 ) 12 ~ 16 m/min FEE RATE (mm/rev) 1,6 4.,16 ~,3 4.,16 ~,3 2.7,16 ~,3 2 3.,2 ~,5 3.,2 ~,4 2.,2 ~,4 3 2.,3 ~,8 2.,3 ~,8 1,,3 ~, ,4~, 1.6,4 ~, 1,1,4 ~, ,5 ~,13 1.3,5 ~,13,5 ~, ,6 ~, 1.,6 ~, 7,6 ~,14 8 8,8 ~,2 8,8 ~,2 5,8 ~,18 6, ~,25 6, ~,25 4, ~, ,13 ~,3 5,12 ~,3 38,12 ~,28 UCTIE CAST IRON FC4 FC ~ N/mm 2 SPEE (min -1 ) CAST IRON FC2 ~ 3N/mm 2 16 ~ 2 m/min 18 ~ 24 m/min FEE RATE (mm/rev) SPEE (min -1 ) FEE RATE (mm/rev) 3.6,1 ~,3 4.1,3 ~,5 2.8,1 ~,4 3.3,4 ~,6 1.,2 ~,8 2.2,6 ~,1 1.46,2 ~, 1.6,8 ~,13 1.1,3 ~,13 1.3, ~,16 955,4 ~, 1.,12 ~,19 7,5 ~,2 835,16 ~,26 5,6 ~,25 67,2 ~,32 4,7 ~,3 555,24 ~,38 1. The inicate spees an fees are for riing with water-soube oi. When using non-water soube oi, set the riing spee, reuce the riing spee by 2-3%. 2.The most suitabe cutting fui is water-soube oi (-3 times iution). 3.Refer to the "Cooant Appication Key Points" for instructions on how to appy the cooant. 4.If chip evacuation becomes ifficut uring non-step riing ue to the type of work materia or its anneae conition, perform step-fee riing. In this case, we recommen the peck fee metho in which the ri is retracte at a rate of approximatey times the fee rate (mm/rev). 5.If the number of nozzes on a horizonta machine center is too few or the ischarge fow rate is insufficient, perform step-fee riing. In this case, we recommen a step-fee metho in which the ri is retracte to the entrance of the hoe. 6.Be sure to center the hoe before using this ri. To center the hoe, use an OSG eaing ri (NC-S, VP-S, etc.) or a stub ri of the same iameter to make a piot hoe. The point ange of a eaing ri may be, 12, or Use the step-fee metho for riing in quenche an tempere stees.

12 OSG UK t Sheton House, 5 Bentas Pipps Hi Inustria Estate Basion, Essex, SS14 3BY Te () Fax + 44 () E-mai: saes@osg-uk.com web : uk.osgeurope.com Too specifications subject to change without notice A rights reserve. OSG UK 212. _VO3UK33212 The contents of this cataogue are provie to you for viewing ony. They are not intene for reprouction either in part or in whoe in this or other meium. They cannot be copie, use to create erivation work or use for any reason, by means without the express, written permission of the copyright owner. If prices are state, they are netto unit-prices an any eventua tax(es) have to be ae. The company is not responsabe for any printing error in technica, price an/or any other ata.